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横河电机公司宣布推出面向流程行业的OpreX利润驱动式运营(Profit-driven Operation)解决方案,可实现从操作车间直到C级高管的整个组织内工厂管理目标的无缝统一。该解决方案以横河电机从广泛的行业知识中提炼的相互关联的绩效指标方法为中心,通过在相互冲突的目标之间取得优化平衡来提高盈利能力。它整合了专门为操作层面设计的新型绩效仪表板和相关服务,以及由横河电机旗下专门为流程行业管理提供咨询和模拟的全资子公司KBC提供的方案。该解决方案已针对炼油和石化行业进行了优化,横河电机计划在不久的将来将其应用扩展到液化天然气和基础化工厂。
横河电机执行副总裁兼高级解决方案和服务事业总部负责人Satoru Kurosu表示:“流程行业的管理人员反映,尽管在IT方面投入了大量资金,但他们并没有真正了解其工厂正在发生的事情,他们下达的目标也没有在操作层面得到清晰的理解。为了帮助解决这些关键问题,横河电机构建了一个跨组织的绩效指标方法,以提供高管们所需的可见性和一致性。横河电机和KBC能够提供令客户满意的协同价值。”
绩效指标方法
这一独特的解决方案结合了横河电机的工业自动化技术专长和KBC专家丰富的行业知识。KBC拥有数十年为大型能源及化工厂提供分析和咨询的全球经验。横河电机与KBC行业顾问紧密合作,定义并系统地构建了几百个指标,横河电机称之为“触连绩效指标”(SPI)。这是在深入了解这些指标如何影响工厂绩效的基础上,从炼油厂的操作、工程及最高管理层收集来的。
操作绩效仪表板
在推出解决方案的同时,横河电机还发布了集成到CENTUM分布式控制系统*(DCS)的新型绩效仪表板和相关服务,使工厂操作员能够实时监控他们的操作模式是如何影响高层的工厂管理目标的。当这项服务在工厂实施时,会为每个SPI确定合适的设定点范围,如果某个指标超出理想范围,就会显示内置的专家意见,即使没有经验的操作员也能根据专家意见立即采取行动。SPI和操作员绩效数据会自动累积,以实现内部和行业基准测试、根本原因分析和专家咨询,从而获得持续的盈利增长。
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