1756-OF6CI现货 in stock! 欢迎来电咨询~!!
轨道交通低压开关柜、环控电控柜系统, 由环控电控室及中间风井配电房内的400V环控Ⅰ、 Ⅱ级负荷进线双电源切换柜及馈出柜、Ⅲ级负荷单电源进线柜及馈出柜、软起动柜、继电器柜(J屏)等组成.施耐德电气自动化iMCC解决方案在上海地铁M7环控电控 iMCC和上海地铁 M10 环控电控iMCC中成功应用,本文主要将施耐德电气自动化iMCC解决方案在上海地铁的应用作一总结。
网络结构
综合单元任务是将环控室内职能装置通过现场总线或工业以太网连接在一起。综合单元将相关的信号上传至上一级系统(EMCS),并将上一级系统(EMCS)的控制命令转发给环控室内的智能装置,以完成整个环控室的控制和集成,它主要的硬件设备平台-环控柜综合管理系统监控主机(PLC-B)和软件应用平台组成。
监控主机是各职能设备与车站综合监控(EMCS)之间的通讯枢纽,是实现综合自动化必不可少的设备,它具有多串口,支持多网络、多规约的要求,具有很好的可扩充性和可维护性。与各个串口上所连接的智能设备及各开关量进行通讯,同时与上一级综合监控系统进行数据交换,实现遥测、遥信和遥控功能。
继电器(J)屏风门、风阀类设备控制中使用可编程控制器模块PLC-A, 主要负责对事故风机组合风阀等集中控制,提供柜与综合监控等系统接口端子。PLC-A作为PLC-B同系列的远程IO模块,通过冗余的双总线方式与PLC-B连接。即采用远程I/O通讯方式,现场执行机构、仪器仪表、配电系统等,通过远程I/ O模块,实现远程控制。
监控主机(PLC-B)
综合管理系统单元采用冗余配置,双机热备系统与Unity Pro 软件相兼容,并通过Quantum CPU提供关键过程应用所需要的高度可用性。
冗余CPU采用 140CPU67160,它采用Pentium II型芯片,主频266MHz。 Modbus、Modbus Plus、TCP/IP、USB等多种通讯端口和内存卡插槽,内存卡最多可扩展至16M。集成液晶显示屏幕,用于显示系统的运行、故障、通讯等状态信息。支持钥匙开关和多种口令保护,保证系统可靠、稳定运行;
监控主机选用了双机热备系统,即两个CPU位于两个机架上, 实现CPU、电源、通讯模块、扩展电缆全部冗余,它们共享一套I/O。基于 100 Mbps 高速光纤链路,用光纤连接两个热备控制器工作时一台CPU为主机,另一台为热备机,主备CPU直接通过光纤连接,如主机发生故障或自检失败时可和热备机进行无扰切。该切换为硬件切换,非软件切换,不需编写额外的切换用户程序。
系统结构的中心部分是两个Quantum PLC 机架,即通常意义下的“主机” 和“备机”。它们的硬件配置相同( 每个本地机架上安装的模块必须一致)。每个机架配置的核心部件是140 CPU 67160 处理器,专门设计用于Unity Pro 软件下的双机热备架构。该处理器是一个双槽模块,同时包含中央处理单元和一个冗余协处理器。
“主” PLC 执行应用程序并且控制输入输出(I/O)。“备” PLC驻留在后台,必要的时候取代“主”PLC。“备机”和“主机”之间通过一个集成在 CPU 当中的高速光纤链路(100Mbps)相连接,以确保主备CPU之间数据备份的实时性。
此光纤链路(62.5/125 多模光纤) 可以扩展2公里远,中间无需任何附件设备。“备用” PLC 当中的用户应用程序数据正是通过此光纤链路被周期性地更新。
在“主” PLC 意外发生故障时,备用系统自动切换,由“备用” PLC使用最新的数据内容执行应用程序并更新I/O。一旦系统发生切换,“备用”PLC 就将变为 “主” PLC。在发生故障的PLC 修复并重新连接到系统当中时,它将承担“备用” PLC 的角色。
使用Unity Pro软件的双机热备系统能够实现主备机之间平稳、无缝的切换。切换对于过程而言是透明的,系统对过程的监控不会中断,并且不会因为发生硬件故障而受到不利影响。使用Unity Pro 的双机热备系统因此能够减少停机时间,从而提高生产效率。
自动化数据从运行 CPU 转送到热备CPU每次扫描周期的开始进行数据交换。强迫置位数据传送和 CPU 的逻辑执行同步。传送的时间大大减少 (协处理器到 协处理器),无需任何特殊配置。一个扫描周期能够完成所有数据全部交换,无需用户配置。控制系统采用双机热备系统,热备套件固化热备切换程序,实现无扰切换。用户无需编写切换程序,热备系统为硬件切换型。同时通过监控软件和PLC系统的硬件按钮进行手动切换。不管何种方式都能保证系统的无扰动切换。在冗余主备CPU不会因为一般故障发生切换,在条件下主备CPU会发生切换:主CPU故障、主CPU电源故障或关断、主CPU背板故障、RIO远程通讯模块出现故障。在其它单点故障(如主CPU测以太网模块有故障)主备机不会切换,同时不会影响冗余PLC实现上一级系统EMCS的全部功能。
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GE FUJI 6KP1123060X9B1 NSFP 6KP1123060X9B1
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Allen Bradley Terminal Keyboard 1770FD PLC Overlay 1770-KBA PN 610716-01
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