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A50L-0001-0260

　PLC控制系统的设备与调试，触及到各项作业，而且只能按序进行，一环紧扣一环，稍有不小心都将导致调试失利，不但延误工期，甚至会损坏设备。本文介绍了在现场实践中总结出的PLC控制系统的设备与调试技能经验，并对现场经常出现的设备、调试相关问题，提出评论定见和解决计划。

　　一、体系的设备与调试

　　合理安排体系设备与调试程序，是确保高效优质地完成设备与调试任务的要害。

　　1、前期技能准备

　　体系设备调试前的技能准备作业越充沛，设备与调试就会越顺畅。前期技能准备作业包含下列内容：

　　(1)熟悉PC随机技能材料、原文材料，深化了解其功用、功用及各种操作要求，制定操作规程。

　　(2)深化了解规划材料、对体系工艺流程，特别是工艺对各生产设备的操控要求要有全面的了解，在此基础上，按子体系制造工艺流。程联锁图、体系功用图、体系工作逻辑框图、这将有助于对体系工作逻辑的深刻了解，是前期技能准备的重要环节。

　　(3)熟悉各工艺设备的功用、规划与设备状况，特别是各设备的操控与动力接线图，并与什物相对照，以及时发现过错并纠正。

　　(4)在全面了解规划计划与PC技能材料的基础上，列出PC输入输出点号表(包含内部线圈一览表，I/O所在位置，对应设备及各I/O点功用)。

　　(5)研读规划提供的程序，对逻辑杂乱的部分输入、输出点制造时序图，一些规划中的逻辑过错，在制造时序图时即可发现。

　　(6)分子体系编制调试计划，然后在团体评论的基础上综合成为全体系调试计划。

　　2、PLC商检

　　商检应有甲乙两头共同进行，应承认设备及备品、备件、技能材料、附件等的类型、数量、规范，其功用是否无缺待实验室及现场调试时验证。商检成果，两头应签署交换清单。

　　3、实验室调试

　　(1)PLC的实验室设备与注册制造金属支架，将各作业站的输入、输出模块固定其上，按设备提要以同轴电缆将各站与主机、编程器、打印机等相衔接，查看接线正确，供电电源等级与PLC电压选择相契合后，按开机程序送电，装入体系配置带，承认体系配置，装入编程器装载带、编程带等，按操作规程将体系注册，此刻即可进行各项操作实验。

　　(2)键入作业程序

　　(3)模仿I/O输入、输出，查看修正程序本进程的意图在于验证输入的作业程序的正确性，该程序的逻辑所表达的工艺设备的联锁联系是否与规划的工艺操控要求相符，程序是否疏通。若不相符或不能工作完成全进程，阐明程序有误，应进行修正。在这一进程中，对程序的了解将逐渐加深，为现场调试作好了准备，同时也可以发现程序不合理和不完善的部分，以便进一步优化。

　　调试办法有两种：

　　①模仿办法：按规划做一块调试板，以钮子开关模仿输入节点，以小型继电器模仿生产工艺设备的继电器与接触器，其辅佐接点模仿设备工作时的回来信号节点。其长处是具有模仿的真实性，可以反映出开关速度差异很大的现场机械触点和PLC内的电子触点相互衔接时，是否会发作逻辑误动作。其缺陷是需求添加调试费用和部分调试作业量。

　　②强置办法：使用PLC强置功用，对程序中触及现场的机械触点(开关)，以强置的办法使其“通”、“断”，迫使程序工作。其长处是调试作业量小，简便，不需另外添加费用。缺陷是逻辑验证不全面，人工强置模仿现场节点“通”、“断”，会构成程序工作不能连续，只能分段进行。

　　依据我们现场调试的经验，对部分重要的现场节点采纳模仿办法，其他的选用强置办法，取二者之长互补。逻辑验证阶段要着重逐日填写调试作业日志，内容包含调试人员、时刻、调试内容、修正记载、毛病及处理、交代验收签字，以树立调试作业责任制，留下调试的第一手材料。关于规划程序的修正部分，应在规划图上注明，及时征求规划者的定见，力求准确表现规划要求。

上亿库存，国内外近千个仓库，公司部分产品型号如下，欢迎联系哦~！

1769-IG16 CompactLogix 16 Pt TTL DC D/I Module

188-K3B250-N Miniature Circuit Breaker 25 A

194E-CA32 194E Load switch

194L-HE6A-175 194L Control and Load Switch Actuator

2090-CFBM7DF-CEAA05 MP-Series 5m Servo Feedback Cable

2090-CPWM7DF-14AF07 MP-Series 7 m Length Power Cable

20AC022A3AYNANC0 PowerFlex 70 AC Drive 22 A at 11 kW 20A

GC647APC010 GC ProductionClient 10 Pak

GFK-0845 Genius I/O Micro GENI Board User's Manual

IC210EAR008 Expansion unit, AC (85 to 264VAC) Power Source, (4) AC in/(4) out (Relay, 8 Amp)

IC647AUR001 PA Universal Reporting Client

IC647PRTEE005C Proficy Portal Enterprise Edition Client Pack 5 Users (M1 Key)

IC693CPU331LT CPU 331 Module (16K Bytes) (LT)

IC754VKI12MTD Starter Kit/ 12 Inch View Mono Interm/ 24VDC

MSI-DASHBOARD-5-43 Dashboard Client 5 Pack Ver4.3

SLC/1746 System 1746-RL46 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-ITB16

Distributed I/O 1734-IK 24 VDC INCREMENTAL ENCODER MODULE

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Operator Interface 2711-CBL-HM10 10METER RS232 CABLE, PV300MICRO TO MICROLOGIX

Support 9302-GEDR SUPT REINSTATEMENT CONTRACT FOR 9302GED

Support 9510-PB10000ENR SUPT REINSTATEMENT CONTRACT FOR 9510PB10000EN

DeviceNet Products 1771-SDN 2-CHANNEL DEVICENET SCANNER MODULE

RSI Software Products 9301-2SE3350KOE RSVIEW32 RUNTIME 5K (KOREAN)

RSI Software Products 9307-EM83PXENE RSENERGYMETRIX 3RD PARTY OPC (0 - 8 METERS)

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HE690CBL105 Ribbon cable for HE690RLY160, 5 foot.

IC646TPR915 Pro Server 1,500 I/O Point Run Time System

QM4204ROA QUICKMARQUEE 4 X 20 4.8" OR 8 X 40 2.1" RED

ST-3624 STXi analog input module 4 Channels, 0~5Vdc, 12-bit

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22A-D2P3F104 PowerFlex 4 0.75 kW (1 Hp) AC Drive

140CPS51100C Quantum 电源, 125 VDC, 独立, 3A, CC

284D-FHD6P0Z-25-CR-3 DeviceNet Variable Frequency Drive

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1497A-A14-M6-3-N Control Power Transformer

1606-XLP50F Power Supply XLP 50 W Power Supply

1768-CNB CompactLogix L4X ControlNet Module

188-K4C080 Miniature Circuit Breaker 8 A

194R-30-C3 194R 30 A Line or Load Terminal Shield

2090-CPBM7DF-10AA20 MP-Series 20m Standard Cable

2090-XXNPMP-10S25 MP-Series 25 m Length Power Cable

CBL-12-MPS-10 Power cable for MTR-1221-*-D and Power cable for MTR-1231-*-D stepping motor connected to S2K. 10 feet

GC647SSL001 GCScheduler Site license

IC200PWR011 Isolated 24 VDC Power Supply

IC646TBLSS100 Proficy Troubleshooter for Intelligent Historian for Hist 100 Points

IC647NGE000 GE Fanuc SRTP Driver

IC692CPU211RR Series 90-20 CPU

IC698CPE040 RX7i Pentium M CPU - 1.8Ghz with 64 meg of user memory. Fan required. CPU includes built-in Ethernet with switch and 2 serial communication ports.

IC800VMBR040 VersaMotion amplifier external braking resistor- 40 Ohm/400 W

SLC/1746 System 1746-IM8 AC INPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6180W-15KP2KHDC VERSAVIEW 15-INCH WORKSTATION, KEYPAD

Application-specific products 6556-PA0PK CLUTCH/BRAKE KIT WITH ARMED CONTINUOUS PUSHBUTTON

Operator Interface 2711-K5A9L2 PV550 MONOCHROME KEY, RS232 (DH485) & RS232 PRINT

Support 9301-2SE2200ITS SUPT RENEWAL CONTRACT FOR 93012SE2200IT

Support ABTS-W101S ABT-SW101 PATHFINDER SW SUPPORT RENEWAL

ControlNet Products D1771-6.5.123 CTRLNET ADAPTR MOD.1771-CAN,ACNR,SER B USER MANUAL

RSI Software Products 9301-2SE250ESU3R RSVIEW32 WORKS 300-100K UPGRADE OUT-SUPT (ES)

RSI Software Products 9358-BERP03U1R UPGRADE: OUT-SUPT: RSBW BATCH ERP 1 TO 10 SERVER

Motion Control MPL-A560F-SJ24AA MOTOR,SERVO,26.8NM,3000RPM,SINGL,230V,BRK

Motion Control 2090-XXNPMP-16S20 CABLE,NON-FLEX,MOTOR POWER,MP/1326AB,16 GAUGE,20M

GC646TDV075 Proficy GlobalCare Complete for Server 75 I/O Develop/Runtime System

IC641SWP061 Series 90 PCM Development Software

IMC-105E-1-D Stepping Motor Controller, Enhanced, 5 Amp

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20BB6P8A0AYNBNC0 PowerFlex 700 AC Drive 6.8 A 2 Hp 20B

20DJ1K4N3NNNBCANE PowerFlex 700S AC Drive 20D

2198-H040-A-T K5500 FR1,2 AC bus connector

2711P-K7C4D8 PanelView Plus Terminal

280-PWRM35F-M15 ArmorConnect 3-PH Power Media trnk cable

CP1H-X40DR-A X型主单元，24入16点继电器输出.高速计数50/100khz 4轴 .usb端口编程

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1585J-M8CBJM-32 RJ45 Ethernet Media

1756-PSCA2K ControlLogix Adaptor

188-K1D100 Miniature Circuit Breaker 10 A

194E-Y25-1756-6N 25 A 194E Load switch

2090-CFBM7E7-CDAF20 MP-Series 20 m Length Feedback Cable

2090-UXNFBY-S05 Y-Series 5 m Length Feedback Cable

BC646TPR700 ProServer 700 I/O Runtime Sys with Proficy GlobalCare

GC647IFPLDV00150 GCC iFIX Plus SCADA 150 I/O Dev

IC200CBL505 I/O Expansion cable, 0.5 meter long

IC646MPMU01 Logic Developer PLC Nano/Micro Upgrade

IC647IFPRSR00900C iFIX Profsnl SCADA 900 I/O Server (M1Component Part)

IC660TSA020 Terminal Assembly for IC660BBA020

IC697CPM790RR GMR Redundancy CPU, 486, 2K Triplex (voted) I/O

IC800MCUB12310XERR Stepping MotorCube 175 oz-in, Pulse/Direction, Encoder Feedback

ControlLogix/1756 System 1756-OA8 74-265 VAC 2 AMP OUTPUT 8 PTS (20 PIN)

Industrial Computers 6182H-10BRH4B VVCE 1000, KEY/TOUCH, STD MEM, ENET, AC

Process Control 9358-PBPCNT10ENE RSBATCH NT FOR PROCESLGIX PC BASED PHASES 10 UNITS

Operator Interface 2711P-RBB15 PV PLUS 1500 KEY/TOUCH REPLACEMENT BEZEL

Support 9355-RSLINXCON RSLINX OPC CLNT APP SERVICE - PER DIEM (2 DAY MIN)

Support 9351-OSFR SUPT REINSTATEMENT CONTRACT FOR 9351OSF

ControlNet Products 1786-FSB500 200 MICRON BULK CABLE 500 METERS (1640 FT)

RSI Software Products 9301-2SE2400DEU2 RSVIEW32 WORKS 300-32K UPGRADE IN-SUPT (DE)

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Motion Control MPL-A310P-SK24AA MOTOR,SERVO,1.58 NM,5000RPM,SINGL,230V,BRK,4.2KG

Motion Control 2090-DANPT-16S04 CABLE, NON-FLEX, MTR PWR, CABLE-MTD CONN, 16AWG, 0

BC647MPS101 Logic Developer PLC Standard Edition with Cable with Proficy GlobalCare Complete and a hardware key.

IC5005TBW0000 15" Intelligence Industrial PC, Performance Series Win2000

IC800MCUB12160XN Stepping Motor Cube, 50 oz-in with Pulse/Direction, NEMA 23

OC647IFDBPKM-50 iFIX 5.0 Optn: Database Pack

20AD022A3AYNANC0 PowerFlex 70 AC Drive 22 A at 15 Hp 20A

20DC205A3EYNAEANE PowerFlex 700S AC Drive 20D

20G1ANF046JN0NNNNN PowerFlex 755 AC Packaged Drive

25C-D6P0N104 PowerFlex 527 2.2kW (3Hp) AC Drive

280-PWRM22A-M6 ArmorConnect 6 Meter M22 Patchcord

FX1S-14MT-D 直流主机8入/6出 晶体管输出

1492-M5X5H1-10 Connection Products

1494H-DF3H6 Heavy Duty Fusible Safety Switch

软启动器 3RW44456BC35

ET 200SP 6ES7138-6DB00-0BB1 TM PULSE 2X24V， PWM，脉冲输出，基座单元类型B1

1585D-M4TBDM-50 Micro D-Code, QD Style Ethernet Media

1756-EN2TRXT ControlLogix XT Dual Port EtherNet/IP Mo

1794-OE4 Flex 4 Point Analog Output Module

194E-CA63E-P11 194E Load switch

2085-OW16 Micro800 16 Point Relay Output Module

2090-DANFCT-S09 TL-Series 9m Feedback Cable

ABICTAE0000/SER 10.5 Inch Color TFT, TCP Label, 110VAC, with AB Serial Cable

GC646PCMKIT GlobalCare Complete for Proficy Change Management Starter Kit (1 user, Scheduler)

HE697BEM600 Discontinued Part. Check with GE IP on migration path.

IC630MDL366RR Analog Output Module, 4-20mA (2 channels)

IC647HSTSS5KM Historian Standard Server 5000 Points (M4 Key)

IC660BLC001 Cable w/Connectors Alpha 9823 15 In (Qty 3)

IC695ALG728 Analog Output HART Module, 8 channels,that is configurable for voltage, current, current/HART configured for Current: 0 to 20mA, 4 to 20mA; Voltage: +/- 10VDC, 0 to 10VDC per channel non isolated. Up to 16 bit resolution. Requires high capacity ter

IC756WDV009K-23 DV Development Sys Visual Basic, Korean, Version 2.3

CompactLogix System 1769-CLL1 1 FT (305 MM) LEFT-TO-LEFT BUS EXPANSION CABLE

PLC-5/1771 System 9399-RL53GRDE RSLOGIX 5 GETTING RESULTS GUIDE(GERMAN)

Distributed I/O D1794-6.5.3 FLEX I/O REMOTE I/O ADAPTER MOD. USER MANUAL

Operator Interface 2711P-T6M5A PV PLUS 600 GRAYSCALE, TOUCH, RS232, AC PS

Support 6404-DDMCS SUPT RENEWAL CONTRACT FOR 6404DDMC

Support 9358-PLTM2100R SUPT REINSTATEMENT CONTRACT FOR 9358PLTM2100ENE

Support F1784-CPCIDS FIRMWARE UPGRADE FOR 1784-CPCIDS COMMUNICATION MOD

RSI Software Products 9301-2SE2200DEU1 RSVIEW32 WORKS 150-300 UPGRADE IN-SUPT (DE)

RSI Software Products 9701-VWSB000AJPE RSVIEW SE STATION UNLIMITED DISPLAY (JAPANESE)

RSI Software Products 9399-APSIE SLC 500 APS IMPORT/EXPORT UTILITY USER MANUAL

Motion Control 2098-DSD-HV220 HIGH VOLTAGE DRIVE, 47A/94A, ULTRA3000

ABK3D200C2P/DVN QUICKPANEL 6" TFT W/DVN

IC220TBK123 I/O TERMINAL STRIP, 12 POSITION SPRING STYLE W/COLOR, OUTPUT, QTY 10

IC752DPH000RR Datapanel H, 640x200 LCD with CCFT backlight. Text, bitmaps, bar graphs, real time clock. Includes integrated keypad. No touch capability.

MTR-3S33-G-R-B-E-S MTR series servo motor with resolver and brake and shaft seal

ZA06B-6050-K120 Motor encoder connector kit for B0.5/3000 motor

20BE052A3AYNAND0 PowerFlex 700 AC Drive 52 A 50 Hp 20B

20G14NF050JA0NNNNN PowerFlex 755 AC Packaged Drive

25-RF011-AL PowerFlex 520 10.7A 230V EMC Filter Kit

2711P-RTBAC3 PanelView Plus Accessory

FRN75G11S-4CX 114KVA 150A 75KW 3相AC380V/50Hz/60Hz

1492-J6FB124 Fuse Terminal Block with LED

1492-TP28 IEC Term Blck Test Plug

软启动器 3RW40742BB34

CPU 模块 6ES7 677-2AA40-0AA0 CPU 1515SP PC，4GB 备件 *

153H-C317XBD-56 SMC-3 ENCLOSED COMBINATION 317A

1746-A10 SLC 10 Slots Chassis

1786-BNCJ CNet Media Jack-to-Jack TNC Connector

193-T1AA40 0.25-0.4 A IEC Bimetallic Overload Relay

20-COMM-Q PowerFlex ControlNet Fiber Media Adapter

2090-CSBM1DF-10AF09 Kinetix Cable Single DSL 2090-Series

20AC011A3AYNANC0 PowerFlex 70 AC Drive 20A

GA647IFSTRNUNLMT GCA iFIX Std HMI Unlmt Run

GP647IFPLSR00150 GCP iFIX Plus SCADA 150 I/O Srv

IC600BF942RR -10Vdc to +10Vdc Analog Output Module (4 channels)

IC647HSTCR50KM Collector Redundancy Option for Historian - Standard Server 50000 Points (M4 Key)

IC647TPR935 CIMPLICITY HMI ProServer 35,000 I/O Runtime System

IC693PTM100CA Conformal Coated Power Transducer Module

IC756MDV001J-97 DV Development - Alpha OpenVMS Addt'l User, Japanese, Version 9.7

MicroLogix 1000/1761 System 1761-NET-DNI DEVICENET INTERFACE (DNI)

PLC-5/1771 System 1771-NBV1 HIGH RESOLUTION ISOLATED ANALOG MODULE

Distributed I/O 1792D-CB18JP MAXUM ROUND MEDIA 18MM BASE, PASSTHRU FOR DNET

Communications 9351-HPUSRT INTERCHANGE FOR HP-UX RUNTIME

Operator Interface D6190-6.5.25 CONTROLVIEW AND CONTROLVIEW 300 INSTALLATION MNL

Support 9358-B03R SUPT REINSTATEMENT CONTRACT FOR 9358B03ENE

Support 9392-CDRSFRU UPGRADE TO ENGLISH/FRENCH BUNDLE

RSI Software Products 9323-L2300DUR UPGRADE: OUT-SUPT: 6200-2 BOTH TO AI-2 BOTH

RSI Software Products 9301-2SE3500PTE RSVIEW32 RUNTIME 100K (PORTUGUESE)

RSI Software Products 9356-SQLSAPALENE RSSQL FOR SAP SOLUTIONS SERVER PREMIUM

Motion Control TL-A230P-BJ34AA MOTOR, SERVO, 1.3NM, 5000RPM, 17BIT SERIAL FEEDBAC

44A739462 Series 90-30 State Logic CSE311 Upgrade to latest revision

IC200CHS003 I/O CARRIER CONNECTOR STYLE

IC694MDL390 OUTPUT MODULE 120/240 VAC 2AMPS 5 POINT ISOLATED

MSI-UNIV-WEB-25-43 Univ Web(RTIP/Dash/Web/Excel) 25 Pak-43

VSPC32-OPCOPEN OPC Client Option includes VisualSPC Importer (licensing is per client PC), Support for unlimited Points/Tags.

20BD040A0AYNAND0 PowerFlex 700 AC Drive 40 A at 30 Hp 20B

20G11JC1K4JN0NNNNN PowerFlex 755 AC Packaged Drive

22D-D012F104 PowerFlex 40P 5.5 kW (7.5 Hp) AC Drive

140NOE77101C Quantum TSX Quantum Ethernet 10/100 Option Modul

290E-FAP-G1 Direct Online Starter

E53-AZ03 NEW RS485通讯板

1492-SPM2C040 MCB Supplementary Protector 4 A

软启动器 3RW30261BB04

电机启动器 3VU16402MP00

150-F135NCD SMC Flex Smart Motor Controller

1732D-IB16M12M12 ArmorBlock 16 Point Input Block

1771-OGD 1771 16 Point Digital Output Module

193-ED1CP E1 Plus 1-5 A IEC Overload Relay

199-DR4 DIN Rail

2090-CPWM6DF-16AA30 TL-Series 30m Standard Power Cable

2094-PRS8 Kinetix 6000 Slim Power Rail

DT1005-1 Industrial Keyboard Mounting Brackets (DT1005&DT1000-12a ONLY)

GFK-1044 Series 90-70 VME DLAN/DLAN+ Interface Module User's Manual

IC210NDD024 24V DC Power Source, (12) 24VDC in/(8) out (Transistor) , (4) analog inputs, not expandable, without LCD/Keypad. The unit has no cover over components.

IC647BR3M BR3:Bristol Babcock

IC647PRTHE005M Proficy Portal Historian Edition Client Pack 5 Users (M4 Key)

IC693CPU360RR CPU 360 Module (240K Bytes configurable user memory, 4K I/O, 8 racks), no built-in Serial Ports

IC756ADV000E-97 DV Development - AIX Op Sys, English, Version 9.7

MSI-EFF-2-43 Efficiency Mang Clients 2 Pack-43

SLC/1746 System 1746-RL61 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-IV32

Distributed I/O 1734-TBQ10 10 MODULE BASES W/ REMOVABLE IEC SCREW TERMINALS

Application-specific products 9307-EMRTENE RSENERGYMETRIX REAL TIME

Operator Interface 2711-NF2C FUNCTION KEY STRIP PV900 COLOR

Support 9302-MODS SUPT RENEWAL CONTRACT FOR 9302MOD

Support 9510-PBEWENS SUPT RENEWAL CONTRACT FOR 9510PBEWEN

DeviceNet Products 1787-MCABL MINI-CONNECTOR CABLE FOR 1770-KFD

RSI Software Products 9301-2SE3350U3R UPGRADE: OUT-SUPT: RSVIEW32 RUNTIME 1500 TO 5000

RSI Software Products 9310-TSTNDENE RSTESTSTAND

Motion Control MPG-A004-031M24 MOTOR,SERVO,GEAR RATIO 31,14NM,194RPM,MULTI,BRK

Silver Series 1756-L1M1 LOGIX5550 PROCESSOR WITH 512KBYTE EXPANSION MEMORY

HE693GEN251 Genius interface board for new generation AV300/DV300 drives (external mount)

IC648MNT071 Annual Software Maintenance for LM 90-70 Parallel Communications

QPI31200C2P QUICKPANEL COLOR 10.5" TFT

ST-4424 STXi analog output module 4 Channels, 0~10Vdc, 12bit

20BC170A0AYNANA0 PowerFlex 700 AC Drive 20B

20F1AGC260JN0NNNNN PowerFlex 753 AC Packaged Drive

22A-V2P3F104 PowerFlex 4 0.4 kW (0.5 Hp) AC Drive

140DAI54300 Quantum 开关量AC输入,16点,115VAC,8点成组隔离

284D-FVD2P3B-10-RR-3-DB1-SB-EMI DeviceNet Variable Frequency Drive