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根据市场调查机构IHS和国家统计局的数据,中国的手机产量已经稳居世界第一,占全球出货量的比重达到70.6%,其中智能手机的年产量约为14亿部!
为什么全世界手机品牌都在中国制造手机?答案显而易见,相同质量情况下,中国制造的手机交货及时、价格低。而谈到中国手机制造低成本的原因,不能不提背后的功臣——机加工设备。
接下来,我们就来盘点一下哪些设备和厂家撑起了手机制造的江山。
钻攻机。钻攻机主要用来铣削手机壳体、中框、背板等手机零部件。早年间,日本发那科钻攻中心为手机厂中的绝对主角。随着国内机床技术的进步,和手机厂成本的压力,台群、大族、嘉泰、乔锋等国产厂商以发那科50~70%的价格,奋力杀入钻攻机市场,表现非常不错,挤占了发那科相当的市场份额。
雕铣机。雕铣机包含了镜面雕铣机(也称高光机)、玻璃雕铣机。主要用来铣削手机壳体镜面倒角、手机玻璃和一些小零件。精雕、四开、佳铁、乔晖、精一等厂家,是其中的佼佼者。特别是北京精雕,自己的控制系统、自己的CAM软件、自己的主轴,技术能力在世界机床范围内,也首屈一指。
注塑机。功能机时代,塑料面板需要大量的常规注塑机。到了智能机时代,另一种特种注塑机登上了历史舞台,那就是MIM金属粉末注射成型机,主要用来制作卡托等一些小零件。海天、伊之密、博创、海达等厂家,占据了大部分的市场份额。其中,海天已经隐隐成长为世界级的注塑机厂商。
激光机。手机中常见的激光应用场景有打标、切割毛刺飞边、玻璃切割、激光焊接等。大族、华工、楚天、领创等品牌是国内激光设备中的翘楚。
线切割机。对于手机零部件模具、生产夹具和检测夹具的生产,中国的线切割机床功不可没。苏州三光、瑞钧、宝玛等品牌,在业内赫赫有名。
高速冲床。高速冲床主要用来生产一些接插件。扬锻、扬力、徐锻、沃得、奥玛特,这些厂家,完全能满足手机行业对高速冲床的需求。
自动数控仪表车床。数控仪表车床主要用来生产镜筒、螺丝等回转体零部件。海德曼、金火、大森、宫铁等企业在数控仪表车床的自动化方面,做出了很大贡献。
磨床抛光机。双端面磨床、双端面抛光机主要用于平面零部件的加工,属于很冷门的加工设备。在这样冷门的方向上,却诞生了一个创业板上市公司——宇环数控,他们的设备几乎遍布在各个手机厂的磨削和抛光生产线上,市场占有率很高。
总结一下,中国拥有手机零部件生产的全产业链设备,同时培养了一批优秀的企业和技术人员。他们奠定了中国手机产业的胜势,他们是幕后默默无闻的英雄。
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