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　PLC控制系统的设备与调试，触及到各项作业，而且只能按序进行，一环紧扣一环，稍有不小心都将导致调试失利，不但延误工期，甚至会损坏设备。本文介绍了在现场实践中总结出的PLC控制系统的设备与调试技能经验，并对现场经常出现的设备、调试相关问题，提出评论定见和解决计划。

　　一、体系的设备与调试

　　合理安排体系设备与调试程序，是确保高效优质地完成设备与调试任务的要害。

　　1、前期技能准备

　　体系设备调试前的技能准备作业越充沛，设备与调试就会越顺畅。前期技能准备作业包含下列内容：

　　(1)熟悉PC随机技能材料、原文材料，深化了解其功用、功用及各种操作要求，制定操作规程。

　　(2)深化了解规划材料、对体系工艺流程，特别是工艺对各生产设备的操控要求要有全面的了解，在此基础上，按子体系制造工艺流。程联锁图、体系功用图、体系工作逻辑框图、这将有助于对体系工作逻辑的深刻了解，是前期技能准备的重要环节。

　　(3)熟悉各工艺设备的功用、规划与设备状况，特别是各设备的操控与动力接线图，并与什物相对照，以及时发现过错并纠正。

　　(4)在全面了解规划计划与PC技能材料的基础上，列出PC输入输出点号表(包含内部线圈一览表，I/O所在位置，对应设备及各I/O点功用)。

　　(5)研读规划提供的程序，对逻辑杂乱的部分输入、输出点制造时序图，一些规划中的逻辑过错，在制造时序图时即可发现。

　　(6)分子体系编制调试计划，然后在团体评论的基础上综合成为全体系调试计划。

　　2、PLC商检

　　商检应有甲乙两头共同进行，应承认设备及备品、备件、技能材料、附件等的类型、数量、规范，其功用是否无缺待实验室及现场调试时验证。商检成果，两头应签署交换清单。

　　3、实验室调试

　　(1)PLC的实验室设备与注册制造金属支架，将各作业站的输入、输出模块固定其上，按设备提要以同轴电缆将各站与主机、编程器、打印机等相衔接，查看接线正确，供电电源等级与PLC电压选择相契合后，按开机程序送电，装入体系配置带，承认体系配置，装入编程器装载带、编程带等，按操作规程将体系注册，此刻即可进行各项操作实验。

　　(2)键入作业程序

　　(3)模仿I/O输入、输出，查看修正程序本进程的意图在于验证输入的作业程序的正确性，该程序的逻辑所表达的工艺设备的联锁联系是否与规划的工艺操控要求相符，程序是否疏通。若不相符或不能工作完成全进程，阐明程序有误，应进行修正。在这一进程中，对程序的了解将逐渐加深，为现场调试作好了准备，同时也可以发现程序不合理和不完善的部分，以便进一步优化。

　　调试办法有两种：

　　①模仿办法：按规划做一块调试板，以钮子开关模仿输入节点，以小型继电器模仿生产工艺设备的继电器与接触器，其辅佐接点模仿设备工作时的回来信号节点。其长处是具有模仿的真实性，可以反映出开关速度差异很大的现场机械触点和PLC内的电子触点相互衔接时，是否会发作逻辑误动作。其缺陷是需求添加调试费用和部分调试作业量。

　　②强置办法：使用PLC强置功用，对程序中触及现场的机械触点(开关)，以强置的办法使其“通”、“断”，迫使程序工作。其长处是调试作业量小，简便，不需另外添加费用。缺陷是逻辑验证不全面，人工强置模仿现场节点“通”、“断”，会构成程序工作不能连续，只能分段进行。

　　依据我们现场调试的经验，对部分重要的现场节点采纳模仿办法，其他的选用强置办法，取二者之长互补。逻辑验证阶段要着重逐日填写调试作业日志，内容包含调试人员、时刻、调试内容、修正记载、毛病及处理、交代验收签字，以树立调试作业责任制，留下调试的第一手材料。关于规划程序的修正部分，应在规划图上注明，及时征求规划者的定见，力求准确表现规划要求。
 

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ET 200SP 6ES5710-8MA11 35mm安装导轨，长度：483mm

1585D-M4UBJM-80 Micro D-Code, QD Style Ethernet Media

1756-TBSH ControlLogix 20 Pin Spring TRM Block

190E-CND2-CC16X 10-16 A Economy Starter W/Ckt-Bkr

194E-CA00E-PE-TN 194E Load switch

2080-LC50-48QBB Micro850 48 I/O EtherNet/IP Controller

2090-CSWM1DF-18AA16 Kinetix Cable Single DSL 2090-Series

20AC3P5C3AYNNNC0 PowerFlex 70 AC Drive 20A

GC646MRB000 Proficy GlobalCare Complete for Logic PC Runtime 8,000 I/O

HE693SNPCBL SNP to RS-232 Adapter + cable for personal computer 9-pin serial port

IC610MDL166RR Analog Output Module 4-20mA/0-10Vdc (2 channels)

IC647HSTSS1500KM Historian Standard Server 1,500,000 Points (M4 Key)

IC660BBD101RR AC, 8 Circuit, Low Leakage Block

IC695ACC400 RX3i CPU Energy Pack. Compatible with IC695CPE305 and IC695CPE310 only. Energy Pack ships with CPE305 and CPE310.

IC756WDS000E-22 Dataviews Development Suite (All Windows Languages, Custom Editor Tool kit, Custom Datasource Toolkit, 1 yr SAFE), English, Version 2.2

CompactLogix System 1769-IQ16 16 POINT 24 VDC SINKING/SOURCING INPUT MODULE

PLC-5/1771 System 1770-XYB LITHIUM BATTERY FOR PLC-5 ENHANCED PROCESSORS

Distributed I/O 1798-N2 FLEXARMOR FILLER MODULE

Operator Interface 2711P-K6C8A PV PLUS 600 COLOR, KEYPAD, DH+, AC PS

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RSI Software Products 9305-RSVADSPTE RSVIEW32 ACTIVE DISPLAY SERVER (PORTUGUESE)

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Motion Control 2094-PRS3 POWER RAIL, SLIM, 230V OR 460V, 3 AXIS

A06B-6089-K201 Connector Kit, Alpha SVU Series Amplifiers External MCC (CX3)

IC200UEX209 28 point expansion. (16) 120VAC In, (12) Relay Out (2 @ 10 amp & 10 @ 2 amp), 120/240VAC Power Supply. (includes IC200CBL501)

IC752CDS049 Control Station CE IIx Controller 10.4 " Display with RT license.

MTR-3N24-G-R-0-N-SRR Servo Motor Nema23 with Seal

ZA06B-0147-B175#7008 A22/2000 servo motor with brake and 64k serial encoder

20BD8P0A0AYNANA0 PowerFlex 700 AC Drive 8 A 5 Hp 20B

20G14NC205JN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM1-E9P9 PowerFlex 520 5.5kW (7.5Hp) Power Module

OFSCSPELT Quantum 10 LIC. OFS LARGE Expired Subscription

FVR 0. 4E11S-7JE 1. 1KVA 3.0A 0.4KW 单相AC220V/50Hz/60Hz

1492-J35-Y IEC 1-Ckt Feed-Through Blk 35mm

1492-SPM3D130 MCB Supplementary Protector 13 A

软启动器 3RW40381TB05

SIMATIC HMI 系列面板 6AV2124-1JC01-0AX0 KP900 精智 9 英寸，按键

150-SPPB1UR SMC-50 POWER POLE ASSEMBLY 90A

1738-IB16DM12 ArmorPoint 16 Point Input Module

1784-CP14 SLC Communication Cable

193-KB40 2.9-4.0 A IEC Bimetallic Overload Relay

20-750-PBAY-RHBB-2437 POWERFLEX 750 KIT,SIDE BUSBAR,2437Amps

2090-CS0DSDS-AA10 Kinetix Cable, 1.0m,Cascade, S0 Safe Off

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GA647IFPLSR00150 GCA iFIX Plus SCADA 150 I/O Srv

GP647IFESGCLNTCRN GCP iFIX Optn: ESig & ERec iClient Run

IC600BF832RR 115Vac Input Module (32 points)

IC647HSTCCP10M Historian Client Connection Pack 10 Users (M4 Key)

IC647TDV950 CIMPLICITY HMI Server 5000 I/O Development and Runtime System

IC693MDR390 Mixed I/O, 24Vdc Input (8 points), Relay Output (8 points)

IC756LDV001K-98 DV Development - Intel/Linux RedHat Addt'l User, Korean, Version 9.8

Pico Controllers D1760-GR001BENP PICO CONTROLLER GETTING RESULTS MANUAL

PLC-5/1771 System 1771-OW CONTACT OUTPUT MODULE

Distributed I/O 1791-IOBW BLOCK I/O, 24V DC, 64 PT MODULE

Communications 1786-FS20 200 MICRON CABLE ASSEMBLY 20 METERS (65.6 FT)

Operator Interface 9399-2SE32GRPT RSVIEW32 GETTING RESULTS GUIDE (PORTUGUESE)

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Motion Control N-2304-1-F04AA SERV MTR,0.5NM,6000RPM,1000 LN ENCDR,BRK

44A730464-G20 Connector Kit, AC12, A12 & A22/2000 Motor Power

IC200ALG322 ANALOG OUTPUT 12 BIT VOLTAGE +/-10V 4CH

IC693PCM300LTMP Prog. Coproc. Mdl., 160 KB (35 KB Basic Prgm), w/Port Exp. Cbl. Modified for use by OEMs (LT)

Silver Series 6008-SV2R TWO CHANNEL RIO SCANNER FOR VME BUS BACKPLANE

VMEM/VDNC/VDOCS-DEMO Demo CD for VisualMEM, VisualDocs and VisualDNC

20BD022A3NYNACD0 PowerFlex 700 AC Drive 22 A at 15 Hp 20B

20G11FD014AA0NNNNN PowerFlex 755 AC Packaged Drive

22C-D088A103 PowerFlex 400- 45 kW (60 HP) AC Drive

MA0185100 Quantum LINE TAP/COAX CBL SYS

285-BRCF25-M12 Source Brake Cordset Flex Cable

E6A2-CW5C 12-24VDC,集电极开路输出30VDC 30mA,2相,100P/R,200P/R

1492-SPM1D500 MCB Supplementary Protector 50 A

变频器选件 6SE6 400-0BP00-0AA0 BOP 操作面板 420/440

电机启动器 3VU16400MG00

150-C9NCD SMC-3 9A Smart Motor Controller

170-PW85 Bulletin 100-C Accessory

1771-IQ16 1771 16 Point Digital Input Module

193-EC3ZZ E3 Plus 9-5000 A Overload Relay

198-TD1 IEC Control Circuit Enclosure Accessory

2090-CPWM4DF-16AF02 MP-Series 2 m Length Power Cable

2094-BC07-M05-S Kinetix 6000 Integrated Axis Module

DEMOCD00009 iWeb Server DEMO CD

GFK-0731 ECLiPS English Control Language Programming System for Series 90-70 PLC User's Guide

IC210BDD024 24V DC Power Source, (12) 24VDC in/(8) out (Transistor) , (4) analog inputs, Expandable, without LCD/Keypad

IC647ARC100 PA Reporting Client 100 Pak

IC647PPSEWF Proficy Process Systems Engineering Workstation with iFIX

IC693CMM321RR Ethernet Interface Module

IC754VBI12MTD View Intermediate 12 Inch Mono Touch DC Blank

MSI-CONNECTOR Historian Connector

SLC/1746 System 1746-R11 REPLACEMENT COVERS & LABELS FOR CTLG # 1746-P2/P3

Distributed I/O 1734-OB8E 24V DC8 CHANNEL SOURCE OUTPUT MODULE

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20F14NC205JN0NNNNN PowerFlex 753 AC Packaged Drive

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140CPS11420C Quantum 电源, 115/230 VAC, 可累加, 8A, CC

284D-FHD1P4Z-10-CR-SB DeviceNet Variable Frequency Drive

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总线插头 6GK1500-0FC00 RS485 总线插头， 12MBd180? ，连接 OP 及 OLM

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1764-MM2 MicroLogix 1500 Memory Module

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194L-HE6A-375 194L Control And Load Switch Actuator

2090-CPBM7DF-08AF25 25 m Length SpeedTec Flexible Cable

2090-XXNPMF-16S25 Kinetix Drives 25m Standard Cable

CA-860-2 LMI Adapter to GP-3102NT GagePort.

GC647SDL001 GCScheduler Doublet license for PC user

IC200PKG101 I/O starter kits, Genius NIU

IC646TBAPC002 Back-up Server for Advanced Process Control

IC647NCL000 CIMPLICITY HMI Action Calendar Option

IC690CBL710 CIMPLICITY 70 RGB Video Cable

IC697VSC096 Single Board Computer, with 32Mbyte SDRAM & 96 Mbyte Flash. NO OPERAT ING SYSTEM PRE LOADED

IC800VMA012 100 W VersaMotion servo amplifier

SLC/1746 System 1746-C16 CHASSIS INTERCONNECT CABLE, 4FT (1.22M)

Industrial Computers 6181P-17TPXPH VERSAVIEW INTEGRATED DISPLAY COMPUTER 17-INCH TFT

Application-specific products 9358-PBPC10ENE RSBIZWARE BATCH FOR PLX PC BASED PHASE 10 UNITS

Operator Interface 2711-K5A3 PV550 MONOCHROME KEY, DH485 & RS232 PRINT

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ControlNet Products 2711P-RN15S CONTROLNET COMMUNICATIONS MODULE

RSI Software Products 9301-2SE2503ESE RSVIEW32 WORKS 100K WITH RSLINX (SPANISH)

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Motion Control MPL-A520K-SJ24AA MOTOR,SERVO,10.7 NM,4000RPM,SINGL,230V,BRK,13.9KG

Motion Control 2090-XXNPMP-14S20 CABLE,NON-FLEX,MOTOR POWER,MP/1326AB,14 GAUGE,20M

GABK3D200C2P/SR QUICKPANEL 6" TFT W/SER GE LABEL

IC641SWM313 Logicmaster 90-30 TCP/IP-Ethernet, Cable & Paper Manuals

IC800SSI228D2 28 Amp S2K Series Servo Amplifier/Controller with DeviceNet, 230 VAC

PSPC-ADMIN50/E Prof Shop Floor SPC Admin 50 Usr w/ eSig

20BB130A0AYNANC0 PowerFlex 700 AC Drive 20B

20DF820N0ENNBNANE PowerFlex 700S AC Drive 820 A 800 kW 20D

2198-D057-ERS3 Kinetix 5700 Dual Axis Inverter

2711P-K4M5D8 PanelView Plus 6 4 Gray Key DC RS232

280-PWRM35E-M1 ArmorStart Three-Phase Power Media

C40P-CDR-AE C40P主机，24点入，16点出?（继电器）. 已停产 替换品：CPM1A-40CDR-A-V1

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数字量输入/输出模块SM 6ES7 321-1BL00-0AA0 DI/32 24VDC，光电隔离，40pin 前连接器

行程开关 3SE53122SE12

运行版软件 6AV2105-2DD04-0AC0 SIMATIC WinCC Runtime 专业版 Powerpack Runtime Advanced 512 PowerTags -> Runtime 专业版 512 PowerTags V14

1585J-M8CBJM-0M6 RJ45 Ethernet Media

1756-PB72 ControlLogix 24V DC Power Supply

188-K1D005 Miniature Circuit Breaker 0.5 A

194E-Y100-1753-6G 100 A 194E Load switch

2090-CFBM7DF-CEAF30 Kinetix 30m Flexible Cable

2090-UXNFBMP-S05 MP-Series 5 m Length Feedback Cable

BC646TDV700 Server 700 I/O Develop/Runtime System with Proficy GlobalCare

GC647IFESGRN00150 GCC iFIX Optn: ESig & ERec 150 I/O Run

IC200ALG620CA ANALOG INPUT 16 BIT RTD 4CH CONFORMAL COATED

IC646MDA300 View Development/Runtime 300 I/O

IC647IFPRRN00900C iFIX Profsnl SCADA 900 I/O Runtime (M1Component Part)

IC660TBA104 Terminal Assembly for IC660BBA104

IC697CHS791 Rack, 9 Slots, Front Mount

IC800MCUB12160XD 50 oz-in NEMA 23 stepping Motorcube with Devicenet interface

ControlLogix/1756 System 1756-IA8D 79-132 VAC DIAGNOSTIC INPUT 8 PTS (20 PIN)

Industrial Computers 6182H-7TEH6D VVCE 700, TOUCH, EXT MEM, RIO/DH, DC

Process Control 9358-PBEPB30ENE RSBIZWARE BATCH & EPROCEDURE BNDLE PLX 30 UNITS

Operator Interface 2711P-RAK10 PVP/VVCE1000 KEY/COMBO TO PV1000/1000E KEY ADAPTER

Support 9352-WGS200S SUPT RENEWAL CONTRACT FOR 9352WGS200

Support 9330-RSRDEVENS SUPT RENEWAL CONTRACT FOR 9330RSRDEVEN

ControlNet Products 1786-TNCJI4 CONTROLNET TNC COAXIAL CONN - ISOL JACK TO JACK

RSI Software Products 9301-2SE235JPU1R RSVIEW32 WORKS 150-5K UPGRADE OUT-SUPT (JP)

RSI Software Products 9355-WABCEU2 UPGRADE: IN-SUPT: 9351WKTS TO RSLINX C SDK CD

Motion Control MPL-A310F-SJ22AA MOTOR,SERVO,1.58 NM,3000RPM,SINGL,230V,3.0KG

Motion Control 2090-DANFCT-S01 CABLE, NF, MTR FBACK FOR CABLE-MTD CONN, T, 01M

BC647MBP001 Machine Edition Professional Development Suite with Proficy GlobalCare Complete and a Hardware key.

IC320CGM560 CsCPCI CsCAN Interface Board, 1 channel. Bundled with CsCAN OPC Server

IC800CBL062 A12/3000 and A22/2000 Motor Power Cable, 14 Meters

OC647APS30025 CSense Predictive Soft Sensor 25 KPI's

20AD014A3AYNANC0 PowerFlex 70 AC Drive 14 A at 10 Hp 20A

20DC085A3NYNACGNE PowerFlex 700S AC Drive 85 A 45 kW 20D

20G1AND302AN0NNNNN PowerFlex 755 AC Packaged Drive

25C-D013N114 PowerFlex 527 5.5kW (7.5Hp) AC Drive

280-MTRF22-M14 ArmorConnect Brake and Motor Cable

FX1N-24MT-D 直流主机14入/10出?晶体管输出

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1494H-BF3H6 Heavy Duty Fusible Safety Discon Switch

软启动器 3RW44446BC34

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1585D-M4TBDM-0M3 Micro D-Code, QD Style Ethernet Media

1756-CNB ControlLogix Communication Module

1794-N2 Flex Dummy Filler Module

194E-CA32E 194E Load switch

2080-TC2 Micro800 2 Channel TC Plug-In

2090-DAIO-D5001 Cable Non-Flex CN1 Control 1m

20AC5P0A3AYNNNC0 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

GC646MSP101 Proficy GlobalCare Complete for Logic Developer - State Professional w/Programming Cable

HE693TCU400 Thumbwheel Interface, sets (4) 4-digit registers in PLC (via SNP port)

IC630CHS306RR Base Unit, 6 Slots

IC647HSTSS300M Historian Standard Server 300 Points (M4 Key)

IC660BBS103RR 115Vac/125Vdc Low Leak Isol Block w/o Failed Sw Diag, 8 Ckt

IC695ALG608 Analog Input module, 8 channels single ended, 4 channels differential, channels are configurable for voltage and current. Can be configured for Current: 0 to 20mA, 4 to 20mA, +/- 20mA; Voltage: +/- 10V, 0 to 10V, +/- 5V, 0 to 5V, 1 to 5V. The anal

IC756WDV000E-28 DataViews Development System for Visual Basic 1 User,English v2.8

CompactLogix System 1769-IF4 4 CHANNNEL ANALOG CURRENT/VOLTAGE INPUT MODULE

PLC-5/1771 System 9399-EVENTMSTRUG RSEVENTMASTER USER GUIDE

Distributed I/O 1799-DNETSCON 5-POSITION OPEN STYLE PLUG/LOCKING SCREWS FOR DN

Operator Interface 2711P-T6C20A PV PLUS 600 COLOR, TOUCH, ETHERNET, AC PS

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