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3D打印技术在汽车业中的应用现状
虽然关于3D打印汽车的新闻屡有报道,但是细心的读者不难发现,3D打印汽车这个概念的宣传力度大于实际应用,以上述七大概念车为例,3D打印组件仅占整车中很小的一部分,而且还是非承力件。因此有分析人士认为,3D打印汽车更多的是在宣传一种技术发展理念,通过这一理念来拉动消费,并不是真的要采用3D打印来生产汽车。
然而,3D打印作为一项新兴技术有其独特的优越性,依然在汽车业中有着许多成功的应用案例。下面从汽车设计、制造和消费的不同阶段来分析3D打印技术在汽车业中的应用。
在汽车设计阶段,3D打印可快速制作概念模型和功能原型,在产品研发初期大大缩短汽车零部件的验证时间,从而缩短汽车的研发周期,并尽可能地降低由于设计方面的原因而造成的成本浪费。例如,兰博基尼采用3D打印技术研制引擎管路,实现了用较短的时间完成复杂结构的制作。
在汽车制造阶段,汽车的外饰包括车灯、保险杠、徽标、挡泥板等,汽车的内饰包括声学系统、方向盘、仪表板、操作杆等,以及底盘、车身等都成功应用了3D打印技术。据报道,3D打印技术的应用在缩短生产周期、降低生产成本方面发挥了重要作用。
汽车消费阶段,也就是说汽车进入消费者手中,厂商需要对其车辆进行维保、修复,在这一领域,3D打印技术可谓大展身手。比如,保时捷采用3D打印技术为经典汽车生产零备件,奔驰公司采用3D打印的零部件修复20世纪50年代的跑车,宝马公司采用3D打印零件修复老旧座驾。此外,在汽车零部件的供应链中,应用3D打印技术已是目前各大公司的追求目标。
3. 3D打印是噱头还是工业革命?
在3D打印技术发展的如火如荼的时候,也有业内人士指出,3D打印技术在批量生产方面还无法与传统工业相比,标准化作业还无法大规模实现,打印材料远未达到广泛使用的要求,高性能零部件的打印技术还没有形成,复合型人才的缺乏等,都限制了3D打印技术的推广应用,更不要说3D打印整车了,3D打印汽车也只是一个博人眼球的噱头而已。
另一方面的声音就很乐观了。早在2014年就有学者撰文《3D打印技术颠覆汽车制造业》,提出了3D打印技术将引领汽车制造业的观点。2016年,《美国汽车新闻》评选出全球十二大汽车行业的颠覆者,3D打印位居榜首。由此可见3D打印技术的先进性。
3D打印是“噱头”还是“工业革命”?我们应该客观评价3D打印技术的发展与应用,既不要抵触,也不要神话。作为一种新兴的科学技术,3D打印有着传统工艺无法比拟的优势,但不可否认也存在无法克服的缺陷,我们应该做的是尽可能的发挥其长处,在生产中取得更高的效益。
IC800SSI104D2 4.3 amp 115/230 VAC Devicenet S2K servo controller for S-series motors
MicroLogix 1000/1761 System 1761-RPL-RT00 REPLACEMENT DNET TERM BLK FOR 1761-NET-DNI
PLC-5/1771 System 1771-RTP3 HIGH RESOLUTION ISOLATED ANALOG SERIES
Distributed I/O 1794-CE1 EXTENDER CABLE FOR TERMINAL BASES, 1FT/.3M
Operator Interface 2711P-B12C4B2 PV PLUS 1250, KEY/TOUCH, ENET AC PS, EXT MEM
Support 9301-2SE2300ITR SUPT REINSTATEMENT CONTRACT FOR 93012SE2300IT
Support 8520-ODSR SUPT REINSTATEMENT CONTRACT FOR 8520ODS
ControlNet Products 1747-ACNR15 CONTROLNET ADAPTER, REDUNDANT
EtherNet/IP Products 9351-VS INTERCHANGE FOR OPENVMS
RSI Software Products 9301-2SE3500ITU3 RSVIEW32 RUNTIME 300-100K UPGRADE IN-SUPT (IT)
RSI Software Products 9356-PRO2500U6R UPGRADE: OUT-SUPT: RSSQL PROF.300 TO PROF.70000 TG
Motion Control N-5647-2-H00AA MOTOR,NEMA 56,47 LB-IN,3000 RPM
44A731246-G05 APM301 Firmware Upgrade Kit to V2.70
IC200BEM103 PLC NETWORK COMMUNICATION DeviceNet MASTER
IC694ALG221 INPUT MODULE ANALOG 4 POINT CURRENT
MSI-SDK-50-43 SDK Connections 50 Pack-43
VSPC32-DEMO Demo CD for VisualSPC.
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22D-B017H204 PowerFlex 40P 3.7 kW (5 Hp) AC Drive
490RIO00411 Quantum MP RG11 CABLE BLADE PACK/FOR 490RIO00400
290-G3-A3 Gland Kit, G3-A3 (Pkg of 5 Plt)
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1492-SPM2B100 MCB Supplementary Protector 10 A
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150-CS1FX SMC-3 Repair Part
1715-TADOF8 1715 8 Pt Duplex A/O Termination Assy
1771-NIVR 1771 Analog Module
193-EC5EE E3 Plus 18-90 A Overload Relay
198E-C0S4R Plastic IP66 and NEMA 4/4X/12K Enclosure
2090-CPWM4E2-08TR MP-Series 0.5m Length Transition Cable
2094-BMP5-S Kinetix 6000 Axis Module
DEMOCD00023 1012010
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IC210EAO002 2 channel analog out expansion (0 – 10VDC or 0 – 20mA). Requires Durus Plus controller with 3.0 version firmware.
IC647ATS001 PA Test Bed Key
IC647PRTEE002M Proficy Portal Enterprise Edition Client Pack 2 Users (M4 Key)
IC693CPU331 CPU 331 Module (16K Bytes), The battery for the CPU is now included in the CPU backplane box.
IC754VKI12CTD Starter Kit/ 12 inch View TFT Interm/ 24VDC
MSI-DASHBOARD-5 Dashboard Client 5 Pack
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Distributed I/O 1734-IJ 5 VDC INCREMENTAL ENCODER MODULE
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Operator Interface 2711-CBL-HM05 5METER RS232 CABLE, PV300MICRO TO MICROLOGIX
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Support 9382-CM01R SUPT REINSTATEMENT CONTRACT FOR 9382CM01ENE
DeviceNet Products 1756-DNB DEVICENET BRIDGE/SCANNER MODULE
RSI Software Products 9301-2SE3350JPU3 RSVIEW32 RUNTIME 1500-5K UPGRADE IN-SUPT (JP)
RSI Software Products 9307-EM64MGRENE RSENERGYMETRIX MANAGER (9 - 64 METERS)
Motion Control MPL-B980B-MJ24AA MOTOR,SERVO,122.0NM,1000RPM,MULTI,460V,BRK
Silver Series 1398-DDM-030X DRIVE,30A PEAK, ULTRA 200 W/INDE
HE690CBL102 Ribbon cable for HE690RLY160, 2 foot.
IC646TPR700 Pro Server 700 I/O Point Run Time System
QM4204COA QUICKMARQUEE 4 X 20 4.8" OR 8 X 40 2.1" TRICOLOR
ST-3624 STXi analog input module 4 Channels, 0~5Vdc, 12-bit
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22A-D2P3F104 PowerFlex 4 0.75 kW (1 Hp) AC Drive
140CPS51100C Quantum 电源, 125 VDC, 独立, 3A, CC
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1497A-A14-M6-3-N Control Power Transformer
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194R-30-C3 194R 30 A Line or Load Terminal Shield
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GC647SSL001 GCScheduler Site license
IC200PWR011 Isolated 24 VDC Power Supply
IC646TBLSS100 Proficy Troubleshooter for Intelligent Historian for Hist 100 Points
IC647NGE000 GE Fanuc SRTP Driver
IC690USB128 128Meg USB memory stick that has been tested with the Portable Program Download device (IC690ACC990).
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IC800VMBR020 VersaMotion amplifier external braking resistor- 20 Ohm/1 kW
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Support ABTS-W101R ABT-SW101 PATHFINDER SW SUPPORT REINSTATEMENT
ControlNet Products D1771-6.5.110 CONTROL NET ADAPTER MODULE USER MANUAL
RSI Software Products 9301-2SE250ESU2R RSVIEW32 WORKS 1500-100K UPGRADE OUT-SUPT (ES)
RSI Software Products 9358-BERP03U1 UPGRADE: IN-SUPT: RSBW BATCH ERP 1 TO 10 SERVER
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IC641SWP060 Host Communications Toolkit
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PSPC-DC10/E-220L Prof Shop Floor SPC DC 10 User eSig 220v
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2198-H025-ERS2 Kinetix 5500 20 Amp Servo Drive
2711P-K7C4A9 PanelView Plus Terminal
280-PWRM35E-M8 ArmorStart Three-Phase Power Media
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188-K1D080-N Miniature Circuit Breaker 8 A
194E-Y25-1756-6G 25 A 194E Load switch
2090-CFBM7E7-CDAF15 MP-Series 15 m Length Feedback Cable
2090-UXNFBY-S04 Y-Series 4 m Length Feedback Cable
BC646TPR300 ProServer 300 I/O Runtime Sys with Proficy GlobalCare
GC647IFPLDV00075 GCC iFIX Plus SCADA 75 I/O Dev
IC200CBL501 I/O Expansion cable, 0.1 meter long (Qty 5)
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1756-EN2TRXT ControlLogix XT Dual Port EtherNet/IP Mo
1794-OE4 Flex 4 Point Analog Output Module
194E-CA63E-P11 194E Load switch
2085-OW16 Micro800 16 Point Relay Output Module
2090-DANFCT-S09 TL-Series 9m Feedback Cable
ABICTAE0000/SER 10.5 Inch Color TFT, TCP Label, 110VAC, with AB Serial Cable
GC646PCMKIT GlobalCare Complete for Proficy Change Management Starter Kit (1 user, Scheduler)
HE697BEM600 Discontinued Part. Check with GE IP on migration path.
IC630MDL366RR Analog Output Module, 4-20mA (2 channels)
IC647HSTSS5KM Historian Standard Server 5000 Points (M4 Key)
IC660BLC001 Cable w/Connectors Alpha 9823 15 In (Qty 3)
IC695ALG728 Analog Output HART Module, 8 channels,that is configurable for voltage, current, current/HART configured for Current: 0 to 20mA, 4 to 20mA; Voltage: +/- 10VDC, 0 to 10VDC per channel non isolated. Up to 16 bit resolution. Requires high capacity ter
IC756WDV009K-23 DV Development Sys Visual Basic, Korean, Version 2.3
CompactLogix System 1769-CLL1 1 FT (305 MM) LEFT-TO-LEFT BUS EXPANSION CABLE
PLC-5/1771 System 9399-RL53GRDE RSLOGIX 5 GETTING RESULTS GUIDE(GERMAN)
Distributed I/O D1794-6.5.3 FLEX I/O REMOTE I/O ADAPTER MOD. USER MANUAL
Operator Interface 2711P-T6M5A PV PLUS 600 GRAYSCALE, TOUCH, RS232, AC PS
Support 6404-DDMCR SUPT REINSTATEMENT CONTRACT FOR 6404DDMC
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RSI Software Products 9701-VWSB000AFRE RSVIEW SE STATION UNLIMITED DISPLAY (FRENCH)
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Motion Control 2098-DSD-HV150X HIGH VOLTAGE DRIVE, 34A/68A, ULTRA3000 W/INDEXING
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MTR-3S33-G-R-0-E-SRR Servo Motor Nema34 Flg with Seal
ZA06B-6050-K119 Motor power connector kit for B0.5/3000 motor
20BE052A0AYNAND0 PowerFlex 700 AC Drive 52 A 50 Hp 20B
20G14NF034JA0NNNNN PowerFlex 755 AC Packaged Drive
25-PTG1-FE PowerFlex 520 Fr E Power Terminal Guard
2711P-RSACDIN PanelView Plus AC to DC 3A Power Supply
FRN55G11S-4CX 85 KVA 112A 55KW 3相AC380V/50Hz/60Hz
1492-J6-Y 6 square mm Feed-Through Terminal Block
1492-TP23 IEC Term Blck Test Plug
软启动器 3RW40736BB45
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153H-C317XBD-54 SMC-3 ENCLOSED COMBINATION 317A
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1786-BNC2TNC CNet Media BNC to TNC Bulkhead Connector
193-T1AA25 0.16-.25 A IEC Bimetallic Overload Relay
20-COMM-P PowerFlex PROFIBUS DP Adapter
2090-CSBM1DF-10AF05 Kinetix Cable Single DSL 2090-Series
20AC011A3AYNAEG0 PowerFlex 70 AC Drive 20A
GA647IFSTRN00900 GCA iFIX Std HMI 900 I/O Run
GP647IFPLSR00075 GCP iFIX Plus SCADA 75 I/O Srv
IC600BF941RR 0-10Vdc Analog Output Module (4 channels)
IC647HSTCR500M Collector Redundancy Option for Historian - Standard Server 500 Points (M4 Key)
IC647TPR915 CIMPLICITY HMI ProServer 1500 I/O Runtime System
IC693PTM100 Power Transducer Module (Includes module, interface, 0.5m cable)
IC756MDV001E-99 DV Development - Alpha OpenVMS Addt'l User, English, Version 9.9
MicroLogix 1000/1761 System 1761-CBL-PM02 CABLE: MICROLOGIX 1000 TO PERSONAL COMPUTER
PLC-5/1771 System 1771-NBTC HIGH RESOLUTION ISOLATED ANALOG MODULE
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Communications 9351-HPUS INTERCHANGE FOR HP-UX
Operator Interface D6190-6.5.24 CONTROLVIEW GETTING STARTED
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IC200CHS002 I/O CARRIER BOX STYLE
IC694MDL340 OUTPUT MODULE 120 VAC 0.5AMPS 16 POINTS
MSI-UNIV-WEB-25 Universal Web Client(RTIP / Dashboard / Web / Excel Addin) 25 Pak
VSPC32-OPC50 OPC Client Option includes VisualSPC Importer (licensing is per client PC), Support for 26 to 50 Points/Tags.
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290D-FBZ-G2 Direct Online Starter
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1492-SPM2C030 MCB Supplementary Protector 3 A
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电机启动器 3VU16402MN00
150-F135NBRD SMC Flex Smart Motor Controller
1732D-IB161212W ArmorBlock and Armor WeldBlock Block
1771-OFE3 1771 4 Point Analog Output Module
193-ED1CP E1 Plus 1-5 A IEC Overload Relay
199-DR4 DIN Rail
2090-CPWM6DF-16AA30 TL-Series 30m Standard Power Cable
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DT1005-1 Industrial Keyboard Mounting Brackets (DT1005&DT1000-12a ONLY)
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