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CBL-34-MP-30,
CBL-34-MP-30
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为了进一步提升数控机床的加工精度和一致性,华中数控计划与机床企业充分合作,实施“机床品质提升工程”计划,将华中8型智能数控系统热误差补偿技术应用于数控机床,致力于提高机床加工效率、加工精度和加工一致性,提升机床品质和市场竞争力。
随着科学技术、机械制造加工业的迅速发展,对数控机床的加工精度提出越来越高的要求。提高数控机床加工精度有两种基本方法:误差防止法和误差补偿法。误差防止法是指通过提高机床制造和装配精度及设计精度、机床零部件的制造精度和安装精度、优化机床结构、辅助部件等方法来实现。此方法的特点是成本增加大,实施起来有局限性。误差补偿法是指使用软件技术,通过分析、统计、归纳及掌握原始误差的特点和规律,建立误差数学模型,进行人为误差补偿,从而减少加工误差。此方法的特点是:经济有效,实现相对简单。
已故的国际著名机械制造专家、美国密西根大学教授吴贤铭曾说过:“误差补偿技术的巧妙之处在于加工出的零件精度可比加工母机的精度还高。”由此可见,误差补偿技术的巨大作用。
目前,误差补偿技术以其强大的技术生命力迅速被各国学者、专家所认识,并使之得以迅速发展和推广,已成为现代精密工程的重要技术支柱之一。
热误差补偿技术有哪几种?
热误差补偿技术主要分为热误差斜率补偿和热误差偏置补偿两种方式:
热误差偏置补偿又叫与位置无关的热误差补偿,是在热变形部件上安装温度传感器,检测传感器的实时温度,通过查询补偿表中对应温度的补偿值,将目标轴的机床坐标系进行偏移。用以消除该部件因热变形导致的轴向热位移,一般用于非移动部件,如主轴、动力头等发热量较大且易产生结构变形的部件上。
热误差斜率补偿又叫与位置相关的热误差补偿,在传动部件(丝杠、齿轮齿条)上安装温度传感器,测量出传动部件极限温度区间内所有温度点对应的目标点热变形量,通过统计和计算合理安排温度补偿间隔,将计算出的热误差补偿数据填入补偿表中。系统通过检测温度传感器的实时温度,查询补偿表中对应温度的补偿值,根据目标轴的实际位置相对于热膨胀零点的距离折算出补偿量输出到目标轴上。用以消除传动部件当前所在位置相对于热膨胀零点的热伸长量。
数控机床的主要误差来源有哪些?
数控机床产生误差的来源主要有:几何误差/运动误差、热误差、控制误差、力误差等,通过研究发现,所有的误差来源中热误差占比最高,达到近40%。
22D-D024N104 PowerFlex 40P- 11 kW (15 HP) AC Drive
2711P-RAK12S PanelView Plus Accessory
284D-FVD2P3B-10-CR-SB DeviceNet Variable Frequency Drive
FRN22G11S-4CX 34 KVA 45 A 22KW 3相AC380V/50Hz/60Hz
E6B2-CWZ6C 5-24VDC,集电极开路输出30VDC 35mA,3相,1000P/R,2000P/R
1492-MR5X8 IEC 5 x 8 mm Marker Card
电源模块 6ES7405-0DA02-0AA0 PS405 输入电压 24V DC 4A
电机启动器 3VU13402MC00
ET 200SP 6ES7193-6BP20-0BC1 基座单元 BU20-P6+A2+4B,类型C1,直插式端子,带2个AUX端子,20mm宽
1585D-M4TBJM-25 Micro D-Code, QD Style Ethernet Media
1756-HIST2G Historian ME 2 Gig in ControlLogix Rack
1794-OW8XT Flex XT 8 Point Relay Output Module
194E-DA16E-PE-TN 194E Load switch
2090-CDNFDMF-S15 MP-Series 15 m Length Mtr Feedback Cable
2090-DAPC-D0903 Kinetix 3 3m Cable
AD641ECL320 ECLiPS Programming Software for the Series 90-30 CPU's with OnTOP
GC646PEW120E Proficy GC for OP EWS Development Software 300 I/O
HE800ACC114 Cage-clamp (screw) style I/O plug, 14-terminal. (Qty 10)
IC640BVB307RR High Resolution Video Board (VuMaster)
IC647HSTSSEO15KM eSignature Option for Historian - Standard Server 15000 Points (M4 Key)
IC660BLM507 Block Puller
IC695CMU310RS Refurbished The CMU310 is on marketing hold due to component shortage. Please quote IC695CRU320 High Availability and request special pricing to match IC695CRU320 and IC695RMX128. RX3i Redundant High Availability CPU with two built-in serial ports. T
IC756WET100K-99 Custom Editor Toolkit, Korean, Version 9.9
CompactLogix System D1769-UM002AENP COMPACT I/O ANALOG MODULES USER MANUAL
PLC-5/1771 System D1771-6.5.118 DEVICENET SCANNER CONFIGURATION MANUAL
Process Control 1757-FIMRTP FIELDBUS INTERFACE MODULE REMOTE TERMINATION PANEL
Operator Interface 2711P-B7C6B2 PV PLUS 700, KEY/TOUCH, RIO/DH, AC PS, EXT MEM
Support 6500-PS7PTR SUPT REINSTATEMENT CONTRACT FOR 6500PS7PT
Support 9358-PLTMATHS SUPT RENEWAL CONTRACT FOR 9358PLTMATHENE
Support F1785-KA FIRMWARE UPGRADE FOR 1785-KA COMMUNICATION MODULE
RSI Software Products 9301-2SE2200U1 UPGRADE: IN-SUPT: RSVIEW WORKS 150 TO 300
RSI Software Products 9701-VWSB000JPU1 RSV SE STATION 25 - UNLTD DISP UPGRADE (JAPANESE)
RSI Software Products 9399-EDS2IG RSWIRE DESIGNER INSTALLATION GUIDE
Motion Control 2098-DSD-005-DN DRIVE, 2.5A/7.5A, ULTRA3000 W/DEVICENET
BC5002TBN0000 12 Inch Intelligence Industrial Computer - Bundled - Performance Series - w/ Windows NT
IC300CBF002 FOX Fiber Cable Pair, 2.0M
IC752DTX550 DataPanel 55. Same as DataPanel 50 except display is brighter VF type
MTR-3S43-G-R-B-C-SRR Servo Motor 24V Brake Nemz56C with Seal
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20BE6P1A0AYNANC0 PowerFlex 700 AC Drive 6.1 A 5 Hp 20B
20G14TC650JN0NNNNN PowerFlex 755 AC Packaged Drive
25-RF056-EL PowerFlex 520 56A 230V EMC Filter Kit
2711P-RYKS PanelView Plus 7 Accessory
FRN 3 7P11S-4CX 5 7 KVA 75A 37KW 3相AC380V/50Hz/60Hz
1492-JD3DR 2.5 square mm Internal Component Block
1492-W3-RE IEC Term Blck 8x47.6x41mm Screw
软启动器 3RW40756BB44
安全 CPU 模块 6ES7 518-4FP00-3AB0 SIMATIC S7-1500F,CPU 1518F-4 PN/DP ODK,中央处理器单元,6 MB 程序存储区和 20 MB 数据存储区
156-B20CB1 20 A Contactor
1746-F9 SLC Replacement Fuse
1786-RPCD ControlNet Coaxial Hub Repeater
193-T1AB75 5.5-7.5 A IEC Bimetallic Overload Relay
20-FR09822 ASSEMBLY VEND Spare Pt 700S HiHP FR9 Rec
2090-CSBM1DF-14AA08 Kinetix Cable Single DSL 2090-Series
20AC015A3AYNACC0 PowerFlex 70 AC Drive 20A
GA647TPD150 Proficy GlobalCare Assist for CIMPLICITY HMI ProServer 150 I/O Development and Runtime System
GP647IFPRRNUNLMT GCP iFIX Profsnl SCADA Unlmt Run
IC600CB504RR Internal Memory Control Mdl (for use in Model 600 or 6000)
IC647HSTCS20KM Historian Enterprise Corporate Server 20000 Points (M4 Key)
IC647TSSRV001 Proficy Troubleshooter 1 User Server License
IC693PWR330 Power Supply, 120/240 Vac, 125 Vdc, High Capacity. Battery not include d. Battery is now included in the CPU backplane box.
IC756MDV010K-98 DV Draw Dvlpnt on Alpha OpenVMS, Korean, Version 9.8
MicroLogix 1000/1761 System D1761-6.2 MICROLOGIX 1000 W/HAND-HELD PROG (HHP) MANUAL
PLC-5/1771 System 1771-NT2 HIGH RESOLUTION ISOLATED ANALOG MODULE
Distributed I/O 1794-ADN DEVICENET ADAPTER WITH 24V DC POWER SUPPLY
Communications 9352-WABGW WINTELLIGENT LINX GATEWAY
Operator Interface D6190-6.5.3DE CONTROLVIEW MOUSE GRAFIX EDITOR USER MANUAL(GERMAN
Support 9358-BA30S SUPT RENEWAL CONTRACT FOR 9358BANT30ENE
Support 9392-CDRSZHU UPGRADE TO ENGLISH/CHINESE BUNDLE
RSI Software Products 9324-RL01U3DEER UPGRADE: OUT-SUPT: GERMAN RS500 STARTER TO RS500
RSI Software Products 9301-2SE3500U4R UPGRADE: OUT-SUPT: RSVIEW32 RUNTIME 150 TO 100K
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Motion Control Y-1003-1-H00AA MOTOR,SERVO,0.35 NM,4500RPM,ENCDR,115V,1.04KG
5004D-24 Obsolete - Message Center. 2 Line, 11MM, Green VFD. NEMA 4
IC200CHS121 I/O INTERPOSING FUSE STYLE, 16 PT
IC694MDL752 OUTPUT MODULE 5/24 VDC (TTL) 0.5AMP 32 POINT NEGATIVE LOGIC
MSI-WEB-2 Web or Excel Reporting Clients 2 Pack
VSPCSE-ANLYST50 VisualSPC SE Analyst, 50 license pack.
20BD052A0NYNACC1 PowerFlex 700 AC Drive 52 A 40 Hp 20B
20G11LC1K4JN0NNNNN PowerFlex 755 AC Packaged Drive
22D-E012N104 PowerFlex 40P 7.5 kW (10 Hp) AC Drive
140NOA62200 Quantum Interbus-S Master网络适配器, 4G
29108-505-09-R SCREW,CAP,HEX,HEX,M12x1.75,44,
MK3P-I 24VDC,110VAC,220VAC,3开3闭,触点7.5A
1492-SPM2C320 MCB Supplementary Protector 32 A
软启动器 3RW30361BB04
电机启动器 3VU16403MQ00
150-F251NBDB SMC Flex Smart Motor Controller
1732E-12X4M12QCDR ArmorBlock 12 Input 4 Output QC
1771-P5 1771 Power Supply
193-EEDB E1 Plus 3.2-16 A IEC Overload Relay
199-LJ1 Terminal Lugs
2090-CPWM7DF-08AA40 MP-Series 40m Standard Power Cable
2097-F1 Kinetix 300/350 24.0 A Line EMI Filter
EDS-308-S-SC-T C1 D2 7-port 10/100, 1 port single-mode SC fiber (-40 to 75 deg C op temp)
GFK-1464 DSM302 Motion Controller for Series 90-30 User's Manual
IC220ACC105 MOTOR CIRCUIT CONNECTOR-QTY 10
IC647BWI255 Batch Opt: WorkInstruction Large Server Pak (255 Units)
IC647PRTORAC Proficy Portal Oracle Connector (M1 Key)
IC693DNS201 DeviceNet Slave Module
IC756ADV001J-98 DV Development - AIX Op Sys Addt'l User, Japanese, Version 9.8
MSI-ELECTRONICSIG-43 Electronic Signature-43 25% of total package price
SLC/1746 System 1746-RT32 REPLACEMENT TERMINAL BLOCK
Distributed I/O 1738-OB2EPM12 24VDC 2 SOURCING OUTPUTS WITH M12 CONNECTORS
Communications 1784-CP10 CABLE ASSY, 10FT/3.20M, IBM AT OR COMPATIBLE CMPTR
Operator Interface 2711-NMCE MEMORY CARD RETAINER PV300, PV600 TOUCH
Support 9302-RTR SUPT REINSTATEMENT CONTRACT FOR 9302RT
Support 9324-RL5300FRR SUPT REINSTATEMENT CONTRACT FOR 9324RL5300FR
DeviceNet Products 2706-P43C INVIEW MESSAGE DISPLAY. 1 LINE, 20 CHARACTERS
RSI Software Products 9301-2SE3353ZHE RSVIEW32 RUNTIME 5K WITH RSLINX (CHINESE)
RSI Software Products 9326-AD5USENE RSAUTOMATION DESKTOP 5 USER W/ SQL SERVER
Motion Control MPG-A010-091S22 MOTOR,SERVO,GEAR RATIO 91,35NM,65RPM,SINGL,230V
Silver Series 1785-V40B VME PLC-5/40 CONTROLLER, 48K WORD SRAM
HE693PBS106 Profibus DP slave module
IC660BRD020 Genius 24/48Vdc Source Block for Redundancy "T" Output Configurations
QPI-ABR-201 MODULE AB REMOTE I/O
ST-5231 STXi Serial Interface module RS-485, 1 Channel
20BC1P3A3AYNAEC0 PowerFlex 700 AC Drive 20B
20F1AGF212JN0NNNNN PowerFlex 753 AC Packaged Drive
22B-A5P0F104 PowerFlex 40 0.75 kW (1 Hp) AC Drive
140DDI35310C Quantum 开关量DC输入32点24V,4组隔离,负逻辑,CC
284D-FVD4P0B-10-RR-3-DB-SB-EMI DeviceNet Variable Frequency Drive
E3JM-DS70M4T 70cm,扩散反射式,触点输出3A带ON/OFF延时?电源同上
1492-SJLM5-2 IEC Term Blck 2 pole Side Jumper
人机界面 6AV6545-0BA15-2AX0 TP170A 触摸屏,蓝色,6 英寸,320? 240
6ES78331FA130YE5
1497B-A13-M15-0-N Control Power Transformer
1606-XLS480E Power Supply XLS 480 W Power Supply
1769-HSC CompactLogix High-Speed Counter Module
189-AB10 MCB Accessory Auxiliary Contact
194R-FN30-1753-PB Non-Fused 194R Disconnect Switch
2090-CPBM7DF-12AA20 MP-Series 20m Power and Brake Cable
2090-XXNPMP-16S12 MP-Series 12 m Length Power Cable
CBL-30-BT-10 Brake cable for MTR-3S or MTR-3N series servo motors with brake. 10 feet
GF-0200/MTI Connecting FlashCable to Chicago Dial Indicator Logic Series, Zipper c ompatible.
IC200TBX140 Tool box, Micro 40 and software. Includes (IC200UDR140) 24VDC In/Relay Out, requires 120/240VAC power, (IC200USB001) RS-232 option board with (2) 0 -10VDC analog in with Proficy software, manuals and cables (IC646MPM101)
IC646TBSPMPS400 Smart Process Monitoring Process+ server 400 loops
IC647NSE000 CIMPLICITY HMI SMARTEYE Driver
IC693ACC330 Base is discontiued. Use generic TBQC base IC693ACC329.
IC752BUU000 WinCfg & DataPanel Software Upgrade
IC800VMCP100 Power cable for 100 W to 750 W VersaMotion servo motors- 10 meter
SLC/1746 System 1746-OW16 RELAY OUTPUT MODULE FOR PROGRAMMABLE CONTROLLER
Industrial Computers 6189V-35HDD 3.5" HARD DISK DRIVE STANDARD
Application-specific products 1400-PD51A POWERMONITOR DISPLAY MODULE
Operator Interface 2711-B6C20L1 PV600 COLOR KEY&TOUCH, ENET & RS232 PRINT
Support 9301-2SE2400DER SUPT REINSTATEMENT CONTRACT FOR 93012SE2400DE
Support 9307-EM83PXS SUPT RENEWAL CONTRACT FOR 9307EM83PXENE
DeviceNet Products 1734D-IB8XOW8S 24 VDC 8 SINK IN 8 RELAY OUT, DNET COMMS, SPRING
RSI Software Products 9301-2SE250PTU5R RSVIEW32 WORKS 5K-100K UPGRADE OUT-SUPT (PT)
RSI Software Products 9358-BNT60U2 UPGRADE: IN-SUPT: RSBATCH 10 TO 60
Motion Control MPL-B330P-MK22AA MOTOR,SERVO,4.18 NM,5000RPM,MULTI,460V
Motion Control 2090-U3BB2-DM44 BREAKOUT BOARD, CN1, ULTRA3000 DRIVE MOUNTED
GFK-0646 C Programmer's Toolkit for Series 90-70 User's Manual
IC646CCW000 CIMPLICITY Client for Microsoft Windows
MSCPX-21280698 Marathon Exp CPU - 333 MHz AMD CPU, 128M, 6G, Win98, 2 ISA and 2 PCI/ISA expansion slots
PSPC-DC50-220L Prof Shop Floor SPC DC 50 User 220v
20BC015A0AYYANC0 PowerFlex 700 AC Drive 20B
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2198-KITCON-DSL CONNECTOR KIT, K5500, DSL
2711P-RBK10 PanelView Plus Accessory
280-PWRM35H-M35 ArmorConnect 3-PH Power Media trnk cable
CQM1-ID214 输入32点. 24V DC
1492-N3 TERM BLCK 2 Pole Side Jumper
通道高速计数模块 6ES7350-2AH00-0AE0 FM350-2,8 通道高速计数模块,最高 20KHz,8DO40pin 前连接器
行程开关 3SE53223SB23
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1585J-M8HBJM-4 RJ45 Ethernet Media
1760-IB12XOB8 Pico Combination Module
188-K2B400 Miniature Circuit Breaker 40 A
194L-A12-1751 12A 194L Load Switch
2090-CHBP8S8-12AA05 Kinetix 6000M IDM Hybrid Cable
2090-UXTBMP-18S05 MP-Series 5 m Length Brake Cable
BC647MPP005 Logic Developer PLC Professional 5 Pack with Proficy GlobalCare Complete with USB Hardware key
GC647IFPRSR00300 GCC iFIX Profsnl SCADA 300 I/O Srv
IC200CHS025 Compact I/O carrier spring style
IC646MRC075 Logic PC and View Runtime 75 I/O
IC647IFSTDVUNLMTM iFIX Standard HMI Unlimited Development (M4 Part)
IC670CHS001 I/O Base, Barrier Style
IC697CSE784RR State Logic CPU, 16MHz, 80386 with Floating Point
IC800SKCFLY030 Flying lead I/O cable for S2K auxiliary I/O connector. 3 meter
ControlLogix/1756 System 1756-OF6VI ISOLATED ANALOG OUTPUT - VOLTAGE 6 PTS (20 PIN)
Industrial Computers 6182H-10TRH6B VVCE 1000, TOUCH, STD MEM, RIO/DH, AC
Process Control 1757-FIMUPG050 FIELDBUS LICENSE UPGRADE, 50 FIMS
Operator Interface 2711P-RGK7 PV PLUS/VVCE PROTECTIVE ANTIGLARE OVERLAYS QTY 3
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RSI Software Products 9301-2SE2400KOU3 RSVIEW32 WORKS 150-32K UPGRADE IN-SUPT (KO)
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CBL-12-MPS-10 Power Cable, MTR-1221-*-D & MTR-1231-*-D Stepping Motor with S2K, 10 Ft.
IC600KD542RR Operator Interface Terminal, 14" Color CRT
IC800SKCBV100 Power/Brake Cable, S2K to 1 - 2.5kW S-Series Servo Motors, 10 Meters
OC647IFESGRN00900M iFIX Optn: ESig & ERec 900 I/O Runtime (M4 Part)
20AD052A0AYNANC0 PowerFlex 70 AC Drive 52 A at 40 Hp 20A
20DC5P0A0EYNANANE PowerFlex 700S AC Drive 20D
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2707-NC9 MICROVIEW-MLOGIX COM CBL 49 FT/15 M.
280-PWRM22E-M14 ArmorConnect 3-PH Power Media drop cable
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1494R-N4 Disconnect Switch Shaft
软启动器 3RW44476BC46
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1756-IB16IFK ControlLogix 16 Point Digital Input
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194E-E100-TN Neutral Terminal 80 - 100 Amp
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2090-K7CK-KENDAT Kinetix 7000 EnDat Converter Module
AT-8624FC-10 Proficy Process Systems Switch with no Multi-mode Fiber Modules from Allied-Telesis
GC646TDV300 Proficy GlobalCare Complete for 300 I/O Point Runtime / Development System.
HMI-AGO-201 ANTI-GLARE OVERLAY 9 inch/ 5 per pack
IC640WDB400 Cable, 9-Pin D to 3 BNC
IC647HSTSSEO50KM eSignature Option for Historian - Standard Server 50000 Points (M4 Key)
IC660BSM021RR Bus Switching Module, 115 Vac/125 Vdc
IC695DEM006 PMM Demo Case: RX3i and PACMotion
IC756WRE024E-26 DV Runtime Win 1-24 Per User Eng v2.6
CompactLogix System 1769-STRT2PT COMPACTLOGIX STARTER KIT PORTUGUESE
PLC-5/1771 System D1771-6.5.49 INJECTION CONTROL MODULE (1771-QD) USR. MANUAL
Process Control 1757-PLXNS EXTENDED EVENT ARCHIVING
Operator Interface 2711P-K7C6D2 PV PLUS 700, KEYPAD, RIO/DH, DC PS, EXT MEM
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RSI Software Products 9301-2SE220DEU1R RSVIEW32 WORKS 150-300 UPGRADE OUT-SUPT (DE)
RSI Software Products 9701-VWSB100AFRE RSVIEW SE STATION 100 DISPLAY (FRENCH)
RSI Software Products 9399-HDWAREREFDE HARDWARE INTERFACE CONFIG. USER GUIDE(GERMAN)
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