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3D打印技术在汽车业中的应用现状
虽然关于3D打印汽车的新闻屡有报道,但是细心的读者不难发现,3D打印汽车这个概念的宣传力度大于实际应用,以上述七大概念车为例,3D打印组件仅占整车中很小的一部分,而且还是非承力件。因此有分析人士认为,3D打印汽车更多的是在宣传一种技术发展理念,通过这一理念来拉动消费,并不是真的要采用3D打印来生产汽车。
然而,3D打印作为一项新兴技术有其独特的优越性,依然在汽车业中有着许多成功的应用案例。下面从汽车设计、制造和消费的不同阶段来分析3D打印技术在汽车业中的应用。
在汽车设计阶段,3D打印可快速制作概念模型和功能原型,在产品研发初期大大缩短汽车零部件的验证时间,从而缩短汽车的研发周期,并尽可能地降低由于设计方面的原因而造成的成本浪费。例如,兰博基尼采用3D打印技术研制引擎管路,实现了用较短的时间完成复杂结构的制作。
在汽车制造阶段,汽车的外饰包括车灯、保险杠、徽标、挡泥板等,汽车的内饰包括声学系统、方向盘、仪表板、操作杆等,以及底盘、车身等都成功应用了3D打印技术。据报道,3D打印技术的应用在缩短生产周期、降低生产成本方面发挥了重要作用。
汽车消费阶段,也就是说汽车进入消费者手中,厂商需要对其车辆进行维保、修复,在这一领域,3D打印技术可谓大展身手。比如,保时捷采用3D打印技术为经典汽车生产零备件,奔驰公司采用3D打印的零部件修复20世纪50年代的跑车,宝马公司采用3D打印零件修复老旧座驾。此外,在汽车零部件的供应链中,应用3D打印技术已是目前各大公司的追求目标。
3. 3D打印是噱头还是工业革命?
在3D打印技术发展的如火如荼的时候,也有业内人士指出,3D打印技术在批量生产方面还无法与传统工业相比,标准化作业还无法大规模实现,打印材料远未达到广泛使用的要求,高性能零部件的打印技术还没有形成,复合型人才的缺乏等,都限制了3D打印技术的推广应用,更不要说3D打印整车了,3D打印汽车也只是一个博人眼球的噱头而已。
另一方面的声音就很乐观了。早在2014年就有学者撰文《3D打印技术颠覆汽车制造业》,提出了3D打印技术将引领汽车制造业的观点。2016年,《美国汽车新闻》评选出全球十二大汽车行业的颠覆者,3D打印位居榜首。由此可见3D打印技术的先进性。
3D打印是“噱头”还是“工业革命”?我们应该客观评价3D打印技术的发展与应用,既不要抵触,也不要神话。作为一种新兴的科学技术,3D打印有着传统工艺无法比拟的优势,但不可否认也存在无法克服的缺陷,我们应该做的是尽可能的发挥其长处,在生产中取得更高的效益。
IC756LDV001J-912 DataViews Development on Intel Linux/Red Hat 32 bit, Addt'l User, Japanese v9.12
IC800STI105S1RR 5A, 115V, S2K Stepper Controller
SLC/1746 System 1746-RL56 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-OVP16
PLC-5/1771 System D1771-6.5.97 SPI PROTOCOL INTERFACE MODULE USER MANUAL
Distributed I/O 1798-BP2 FLEXARMOR 2 SLOT BASE PLATE
Communications 1786-FS200 200 MICRON CABLE ASSEMBLY 200 METERS (656.2 FT)
Operator Interface 2711-T5A12L1 PV550 MONO TOUCH, PBUS & RS232 PRINT
Support 9304-WVD300S SUPT RENEWAL CONTRACT FOR 9304WVD300
Support 6310-MSS 6310-MS SOFTWARE SUPPORT RENEWAL
Support F1794-ACNR15SERB FIRMWARE UPGRADE FOR 1794-ACNR15 I/O MODULE
RSI Software Products 9301-2SE2350U3 UPGRADE: IN-SUPT: RSVIEW32 WORKS 1500 TO 5000
RSI Software Products 9351-DKTSRT INTERCHANGE SOFTWARE FOR MS-DOS RUNTIME
RSI Software Products 9399-WGGUG RSSERVER FOR GE FANUC GENIUS I/O USER GUIDE
Motion Control 8720MC-MCM SPARE MAIN CONTROL MODULE KIT
BC646MRD300 Logic PC Runtime (HRT) 300 I/O
IC300RCS210 Remote Control Station (OCS without Keypad and display) Supports up to 4 SmartStack I/O Boards, full ladder instruction set, and CsCAN Networking.
IC754VKB06MTD Starter Kit - 6" Monochrome QuickPanel View Basic, Touch, 24VDC
MTR-3T55-I-R-B-M-0RR Servo Motor Metric 24V Brake
20AC8P7F0AYNANC0 PowerFlex 70 AC Drive 8.7 A at 4 kW 20A
20DC030A3NYNACGNE PowerFlex 700S AC Drive 20D
20G1ANC205JA0NNNNN PowerFlex 755 AC Packaged Drive
25B-E6P6N104 PowerFlex 525 4kW (5Hp) AC Drive
280-FAM35F Field Attachable Receptacle, Female, M35
FR-F740-5.5K 8.8 KVA 11.5A 5.5KW 3相AC380V/50Hz/60Hz
1492-LG35 IEC Term Blck 16.1x100.5x51.7mm Spr Clp
1494F-V1 Combination Starter Door Hardware
软启动器 3RW44362BC45
ET 200SP 6ES7132-6BH00-0BA0 DO 16x24VDC 标准型,基座单元类型 A0
1585D-E4UBDE-10 Micro D-Code, QD Style Ethernet Media
1753-L28BBBM GuardPLC 1600 Safety Controller
1794-ID2 Flex 2 Point Distributed I/O Comb Module
194E-AA40 194E Load switch
2080-LC30-16QVB Micro830 16 I/O Controller
2090-CSWM1DF-18AA02 Kinetix Cable Single DSL 2090-Series
20AC3P5A3AYNAEC1 PowerFlex 70 AC Drive 20A
GC646MPS101 Proficy GlobalCare Complete for Logic Developer - PLC Standard - w/Programming Cable
HE693RLY100 8 point unfused relay module for Series 90-30, rated to 8A, 2 NO/NC, 6 NO.
IC610CPU104RR Series One CPU, 700 Words, Expandable to 1.7K Words
IC647HSTSC500M Server to Server Collector for Historian - Standard Server 500 Points (M4 Key)
IC660BBD020 Block 24/48Vdc Source I/O 16 Circuits, 3 Wire Sensor Compatible
IC694MDL940CA Conformal Coated Relay Output module 2 amp, non isolated 16 points.
IC756WDN009E-26 DV Dev Sys VB, Java, C++, C, Eng v2.6
MicroLogix 1500/1769 System 1769-RD REPLACEMENT 1769 I/O TERMINAL DOORS
PLC-5/1771 System 1771-P5 POWER SUPPLY,SLOT,8A,24V DC
Distributed I/O 1798-IB4D FLEXARMOR 4 INPUT 24 VDC MODULE WITH DIAGNOSTICS
Operator Interface 2711P-B6M3A PV PLUS 600 GRAYSCALE, KEY/TOUCH, DH485, AC PS
Support 9323-PA2IS SUPT RENEWAL CONTRACT FOR 9323PA2I
Support 9358-PB10R SUPT REINSTATEMENT CONTRACT FOR 9358PB10ENE
Support F1772-LZSERA FIRMWARE UPGRADE FOR 1772-LZ PLC2 PROCESSOR MODULE
RSI Software Products 9324-RLD6U7ESE RSLOGIX 5000 FULL TO PRO UPGRADE, SPANISH
RSI Software Products 9305-RSVADFCPTE RSVIEW32 ACTIVE DISPLAY FLOAT. CLIENT (PORTUGUESE)
RSI Software Products 1771-PCB CONTROL COPROCESSOR PRGM DEVELOPMENT & CROSS CMPLR
Motion Control 2094-BL02 MODULE, LINE INTERFACE, 15KW 400/460V, 6A+3A 24VDC
A06B-0153-B175#7076 A30/3000 Servo Motor, IP67 Sealing, Holding Brake, 64K Serial Encoder
IC200UDR006 28 point PLC, (16) 12VDC In, (1) 12VDC Out, (11) Relay Out, 12VDC Power Supply. Battery (IC200ACC403) is required for long term data rentntion and Real Time Clock. Battery not included.
IC752CBT020RR Datapanel 320T MEG (Mono Expansion w/ Genius): 320x240 1/4 VGA Monochrome LCD with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock. With 2M memory. With Genius PC/104.
MTR-1N32-I-N-D-S-0RR Stepping Motor Nema34
ZA06B-0116-B503 B1/6000is servo motor with 24 VDC brake and 64k serial encoder
20BD5P0A0AYNACC0 PowerFlex 700 AC Drive 5 A at 3 Hp 20B
20G11TF415JN0NNNNN PowerFlex 755 AC Packaged Drive
25-PM1-D1P4 PowerFlex 520 0.4kW (0.5Hp) Power Module
372SPU78001PSTH Quantum PROWORX 32 ON/OFFLINE THREE USER PKG
FRN0.4E1S-2J 1.1KVA 3A 0.4KW 3相AC220V/50Hz/60Hz
A20B-0005-0583
1492-SPM3D030 MCB Supplementary Protector 3 A
软启动器 3RW40281BB15
" "24 MB
150-SD2NBR SMC-50 SOLID STATE MOTOR CONTROLLER 420A
1738-ADN12 ArmorPoint DeviceNet Network Adaptor
1783-US7T1F Stratix 2000 7+1 port unmanaged switch
193-EXP-PS-AC E300 AC Expansion Power Supply
20-750-NEMA1-F4 NowerFlex 750 Frame 4 Conduit Box Kit
2090-CPWM7DF-16AF07 MP-Series 7m Length Power Cable
20AB015F0AYNANC0 PowerFlex 70 AC Drive 15.3 A at 5 Hp 20A
GA647IFESGSR00300 GCA iFIX Optn: ESig & ERec 300 I/O Srv
GP646IFCLNTCRO100 GCP iFIX iClientTS Read Only 1 PK Runtime Version
IC600BF806RR 12Vac/dc Input Module (8 points)
IC647HSTCC20KM Calculation Collector for Historian - Standard Server 20000 Points (M4 Key)
IC647TBLCPVC010 Virtual Campus for Proficy Troubleshooter and Cause+ - 10 Users
IC693MDL754 12/24VDC Output (0.75 amps per point) Module 32 point. The module requires a terminal block (IC694TBB032 box style or IC694TBS032 spring clamp style terminal block). Terminal block is sold seperately. Output response Time is 0.5ms.
IC756LDV000K-99 DV Development - Intel/Linux RedHat Op Sys, Korean, Version 9.9
Pico Controllers 1760-CBL-INT01 PICO-LINK CONNECTIVITY CABLE .3M 1 PCS/PACK
PLC-5/1771 System 1771-ODK CONFORMALLY COATED, 120V AC ISOLATED OUTPUT MODULE
Distributed I/O 1791-16A0 BLOCK I/O, 120V AC, 16 POINT MODULE (16 INPUT)
Communications 1786-TCT2BD1 CONTROLNET TNC IP67 T-TAP/BNC STRAIGHT
Operator Interface 2706-PSW1 INVIEW MESSAGING SOFTWARE.
Support 9701-VWSS025AR SUPT REINSTATEMENT CONTRACT FOR 9701VWSS025AENE
Support 9324-RL0100FRS SUPT RENEWAL CONTRACT FOR 9324RL0100FR
EtherNet/IP Products 2711P-K15C4D2 PV PLUS 1500, KEYPAD, ENET, DC PS, EXT MEM
RSI Software Products 9301-2SE340PTU5R RSVIEW32 RUNTIME 5K-32K UPGRADE OUT-SUPT (PT)
RSI Software Products 9356-PRO2450 RSSQL PR0 VERS WTH 32000
Motion Control F-4075-R-H00AN MOTOR,F-,NEMA 56C,82 IN LB CONT.
4362-H 4362 WITH 0-10 OR 4-20 mA OUTPUT
IC200ACC404 Spare parts kit. Two terminal strips and four plastic doors and four covers
IC693DSM314 Series 90-30 DSM314 Motion Controller, 1-4 axis
TGT-S000-1-1 Target System Module with 2 MB RAM
VDOCS-OFF5 VisualDocs Office (5) seats
20BD022A0AYNACD0 PowerFlex 700 AC Drive 22 A at 15 Hp 20B
20G11FC022AA0NNNNN PowerFlex 755 AC Packaged Drive
22C-D010N103 PowerFlex 400- 4 kW (5 HP) AC Drive
140CRP93200 Quantum RIO 处理器接口, S908 Head, 双电缆,本地(总站)
285-BRC25-M12D Source Brake Patchcord Cable, 12M, M25
计数:0-999999c,计数速度:1Kcps,计时时间:0.00s-99999.9h
1492-SPM1D150 MCB Supplementary Protector 15 A
通用型变频器 6SE6 440-2UD31-5DB1 "15 KW,275 x 520 x 245"
电机启动器 3VU13403MS00
150-C480NCD SMC-3 480A Smart Motor Controller
1609-SPD UPS Surge Replacement Module
1771-IC DC INPUT 48V
193-EC3CB E3 Plus 5-25 A Overload Relay
198-MT2 IEC Enclosure Accessory
2090-CPBM7E7-16AF30 MP-Series 30 m Length Cable
2094-AM05-S Kinetix 6000 Axis Module
CW0DT128M/UGR 128M RAM Upgrade Kit for DuraTouch Industrial PC
GFK-0582 Series 90 PLC Serial Communications Driver User's Manual
IC200UEX726 RTD expansion module for VersaMax Micro Pt 100, -100 to +600 C-150 to +1050 F 2 and 3 wire support and 2 analog output voltage and current.
IC647AQC002 PA Quality Client 2 Pak
IC647PFSM2011 Proficy for Sustainability Metrics 2011
IC693CHS399 Base, Remote Expansion, 5 Slots (700 ft.)
IC754UPGRD01VINT QP View Intermediate OS Upgrade Qty-1
MB-FB-GT Proficy Process Systems HD2-GTR-4PA Simplex Gateway MB from Pepperl+Fuchs
SLC/1746 System D1784-6.5.17 SLC500 & PLC5 I/O MONITOR USER MANUAL
Distributed I/O 1734-ACNR 24V DC CONTROLNET ADAPTER
Application-specific products 1803-EEM02E4 EEM,16 ANALOG, 4 TO 20 MA, NEMA 4 ENCLOSURE
Operator Interface 2711-T10G14 PV1000 GRAYSCALE TOUCH, MBUS & RS232 PRINT
Support 9301-2SE3500PTS SUPT RENEWAL CONTRACT FOR 93012SE3500PT
Support 9381-PEDRCPENR SUPT REINSTATEMENT CONTRACT FOR 9381PEDRCPEN
DeviceNet Products 1790D-N4C0 DNET LDX, 4 INPUT ANALOG CURRENT BSE,D-SHELL CONN
RSI Software Products 9301-2SE330JPU1R RSVIEW32 RUNTIME 300-1500 UPGRADE OUT-SUPT (JP)
RSI Software Products 9358-PBNT03ENE RSBATCH NT FOR PROCESSLOGIX 03 UNITS
Motion Control MPL-B640F-SJ24AA MOTOR,SERVO,36.0NM,3000RPM,SINGL,460V,BRK
Miscellaneous
GQSK2D100S2P QUICKSTART KIT 6" STN GE LABEL
IC646NSL001 CIMPLICITY SQL 1 Client User
MTR-3T69-G-R-B-M-0 MTR-Series Servo Motor, Resolver, Metric, 24V Brake
ST-222F STXi output module 16 points, Positive Logic, 24VDC/ 0.3A
20BC085A3ANNACC0 PowerFlex 700 AC Drive 85 A 45 kW 20B
20F14FC085JA0NNNNN PowerFlex 753 AC Packaged Drive
22A-A4P5N114 PowerFlex 4- 0.75 kW (1 HP) AC Drive
Quantum Memory 内存卡
284-MTRS22-M4 ArmorConnect Shielded Motor Cable
C200H-COV11 I/O单元盖板
1492-RCDA4C40S Residual Current Device 40 A
有源导轨 6ES7195-1GA00-0XA0 有源导轨/480mm
变送器 3RS11 40-2GD60
1497-K-BAJK-0-N Control Circuit Transformer
1606-XLE240EP Power Supply XLE 240 W Power Supply
1763-L16BBB MicroLogix 1100 16 Point Controller
188-K3D200-N Miniature Circuit Breaker 20 A
194L-HE4A-451 IEC Control And Load Sw Actuator Type A
2090-CPBM7DF-08AA25 MP-Series 25m Power and Brake Cable
2090-XXNPMF-14S30 Kinetix Drives 30m Standard Cable
BC647TRT150 CIMPLICITY HMI Server 150 I/O Runtime System with Proficy GlobalCare
GC647PSC300 Global Care for Proficy Process Systems 3000 I/O with CIMPLICITY
IC200MDL940CA OUTPUT RELAY 2A ISO FORM A 16PT MODULE CONFORMAL COATED
IC646PME050 Proficy Change Management for ME 50 user pack
IC647MX1M MX1:Leeds and Northrup Max1
IC687BEM713 Half Slot Bus Transmitter Module
IC697VAL324 Discontinued, replacement is Embedded VME-6550. Contact GE IP Embedded for details.
IC800SSI407RS1 7.2 amp 480 VAC S2K servo controller for MTR series motors
SLC/1746 System 1747-M2 EEPROM MEMORY, 4K FOR PROGRAMMABLE CONTROLLER
Industrial Computers 6181P-15NP2KH VERSAVIEW INTEGRATED DISPLAY COMPUTER 15-INCH
Application-specific products 9358-PBEBNT60ENE RSBATCH NT & EPROCEDURE BNDLE PROCESLGIX 60 UNITS
Operator Interface 2711-K5A15L1 PV550 MONOCHROME KEY, CNET & RS232 PRINT
Support 9306-4PXP01S SUPT RENEWAL CONTRACT FOR 93064PXP01ENE
Support 9393-RSTLX500R SUPT REINSTATEMENT CONTRACT FOR 9393RSLTX500
ControlNet Products 2711P-K7C15D1 PV PLUS 700, KEYPAD, CNET, DC PS, STD MEM
RSI Software Products 9301-2SE2500U3 UPGRADE: IN-SUPT: RSVIEW32 WORKS 300 TO 100K
RSI Software Products 9358-BEPB60U1R UPGRADE: OUT-SUPT: RSBW BATCH & EPROCEDURE 03 TO60
Motion Control MPL-A4540F-HK24AA MOTOR,SERVO,10.2NM,3000RPM,ENCDR,230V,BRK,13KG
Motion Control 2090-XXNFY-S12 CABLE,NON-FLEX,MOTOR FEEDBACK,Y,12M
GABI31200C2P/AR QUICKPANEL 10.5" TFT W/AB RIO GE LABEL
IC641PCC804 Annual Maintenance for IC641PCC004
IC800SSI104RD2 4.3A, 115/230V, DeviceNet S2K Servo Controller for MTR Series Motors
PR-PAT-RX-1.2 Proficy PAT - Process Analytical Software Suite, Pharmaceutical
20BB015A3AYNBNC0 PowerFlex 700 AC Drive 20B
20DD8P0A0NYNANGNE PowerFlex 700S AC Drive 8 A 5 Hp 20D
21-49-1 Photoelectric Accessories
2711P-K12C4A9 PanelView Plus Terminal
280-PWRM35D-M1 ArmorStart Three-Phase Power Media
CPM2A-40CDR-A 40点主机 AC100-220V 24点入16点继电器输出 自带RS232C口
1492-MS5X9H1-10 Connection Products
1495-N68 Protective Fuse Cover
行程开关 3SE53120SG12
运行版软件 6AV2105-0MA14-0AA0 SIMATIC WinCC Runtime 专业版 65536 PowerTags ASIA V14
1585J-M4UBJM-1 RJ45 Ethernet Media
1756-OV32E ControlLogix 32 Point D/O Module
188-K1C160 Miniature Circuit Breaker 16 A
194E-KA16E-P11 194E Load switch
2090-CFBM7DF-CEAA60 MP-Series 60m Servo Feedback Cable
2090-UXLF-HV330 Ultra Series 30A AC Line Filter
BC646SPB365 Solution Provider Additional Seat - Euro
GC647IFCLNTSRO010 GCC iFIX iClientTS Read Only 25 PK Runtime Version
IC200ALG325 Analog output 13 bit voltage 8 channel
IC646MBP001 Machine Edition Professional Development Suite
IC647IFPRDV00900M iFIX Profsnl SCADA 900 I/O Development (M4 Part)
IC660SLA104 Red Safety Label Kit for IC660BBA104 Genius Blocks
IC697CGR772 Hot Standby Genius Dual Bus CPU, 486DX4, 2K Discrete I/O, 512K byte fi xed user memory, Floating Pt.
IC800CBL022 Encoder cable for B0.5/3000 motor. 14 meters
ControlLogix/1756 System 1756-M16 LOGIX5555 7.5MBYTE MEMORY MODULE
Industrial Computers 6182H-7KEH4D VVCE 700, KEYPAD, EXT MEM, ENET, DC
Process Control 9358-PBA60ENE RSBIZWARE BATCH FOR PROCESSLOGIX ARCHIVER 60 UNITS
Operator Interface 2711P-K15C6D1 PV PLUS 1500, KEYPAD, RIO/DH, DC PS, STD MEM
Support 9352-WCS200S 9352-WCS200 SOFTWARE SUPPORT CONTRACT RENEWAL
Support 9313-T3310S SUPT RENEWAL CONTRACT FOR 9313T3310
ControlNet Products
RSI Software Products 9301-2SE2353PTE RSVIEW32 WORKS 5K WITH RSLINX (PORTUGUESE)
RSI Software Products 9351-WKTSRT INTERCHANGE FOR WINDOWS RUNTIME
RSI Software Products 9399-WSPUG WINTELLIGENT QUALITY USE GUIDE
Motion Control 2090-DAIO-D5001 CABLE, NON-FLEX, CN1 CONTROL, 01M
BC646MSS101 Logic Developer - State Standard w/Programming Cable
IC300TRM005 Cage-clamp (screw) style Network plug, 5 terminal
IC754VSL12CTD 12" TFT QuickPanel View, Loaded, 24VDC
MTR-3T67-G-R-B-M-0 MTR series metric servo motor with resolver and brake
20AD011A3AYNANG0 PowerFlex 70 AC Drive 11 A at 7.5 Hp 20A
20DC043A3EYNAEBSE PowerFlex 700S AC Drive 20D
20G1ANC367JN0NNNNN PowerFlex 755 AC Packaged Drive
25C-B011N104 PowerFlex 527 2.2kW (3Hp) AC Drive
280-MTR22-M14 ArmorStart 90 Degree M22 Motor Cordset
FR-F740-S132K 198KVA 260A 132KW 3相AC380V/50Hz/60Hz
1492-LS2-4 IEC Sensor Blck 5.1x81x38.5mm Spr Clp
1494G-EF3J6-98-412-414 NEMA 1494G Enclosed Disconnect
软启动器 3RW44432BC36
ET 200SP 6ES7134-6FB00-0BA1 AI 2xU 标准型,基座单元类型 A0、A1
1585D-M4DC-H Ethernet Media
1756-A4K ControlLogix 4 Slots Chassis
1794-IG16 Flex 16 Point Digital Input Module
194E-CA00E-PE-TN 194E Load switch
2080-LC50-48QBB Micro850 48 I/O EtherNet/IP Controller
2090-CSWM1DF-18AA16 Kinetix Cable Single DSL 2090-Series
20AC3P5C3AYNNNC0 PowerFlex 70 AC Drive 20A