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PK243-01A,

PK243-01A

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为了进一步提升数控机床的加工精度和一致性，华中数控计划与机床企业充分合作，实施“机床品质提升工程”计划，将华中8型智能数控系统热误差补偿技术应用于数控机床，致力于提高机床加工效率、加工精度和加工一致性，提升机床品质和市场竞争力。
随着科学技术、机械制造加工业的迅速发展，对数控机床的加工精度提出越来越高的要求。提高数控机床加工精度有两种基本方法：误差防止法和误差补偿法。误差防止法是指通过提高机床制造和装配精度及设计精度、机床零部件的制造精度和安装精度、优化机床结构、辅助部件等方法来实现。此方法的特点是成本增加大，实施起来有局限性。误差补偿法是指使用软件技术，通过分析、统计、归纳及掌握原始误差的特点和规律，建立误差数学模型，进行人为误差补偿，从而减少加工误差。此方法的特点是：经济有效，实现相对简单。
已故的国际著名机械制造专家、美国密西根大学教授吴贤铭曾说过：“误差补偿技术的巧妙之处在于加工出的零件精度可比加工母机的精度还高。”由此可见，误差补偿技术的巨大作用。
目前，误差补偿技术以其强大的技术生命力迅速被各国学者、专家所认识，并使之得以迅速发展和推广，已成为现代精密工程的重要技术支柱之一。
热误差补偿技术有哪几种？
热误差补偿技术主要分为热误差斜率补偿和热误差偏置补偿两种方式：
热误差偏置补偿又叫与位置无关的热误差补偿，是在热变形部件上安装温度传感器，检测传感器的实时温度，通过查询补偿表中对应温度的补偿值，将目标轴的机床坐标系进行偏移。用以消除该部件因热变形导致的轴向热位移，一般用于非移动部件，如主轴、动力头等发热量较大且易产生结构变形的部件上。
热误差斜率补偿又叫与位置相关的热误差补偿，在传动部件（丝杠、齿轮齿条）上安装温度传感器，测量出传动部件极限温度区间内所有温度点对应的目标点热变形量，通过统计和计算合理安排温度补偿间隔，将计算出的热误差补偿数据填入补偿表中。系统通过检测温度传感器的实时温度，查询补偿表中对应温度的补偿值，根据目标轴的实际位置相对于热膨胀零点的距离折算出补偿量输出到目标轴上。用以消除传动部件当前所在位置相对于热膨胀零点的热伸长量。
数控机床的主要误差来源有哪些？
数控机床产生误差的来源主要有：几何误差/运动误差、热误差、控制误差、力误差等，通过研究发现，所有的误差来源中热误差占比最高，达到近40%。
 

IC647HSTSC40KM Server to Server Collector for Historian - Standard Server 40000 Points (M4 Key)

IC647OPCC OPC:OPC Client Driver

IC693CBL313 I/O rack expansion cable, 8 Meters

IC756ADV000J-97 DV Development - AIX Op Sys, Japanese, Version 9.7

MicroLogix 1000/1761 System 1761-CBL-AC00 CABLE: 9-PIN PORT OF 1761-NET-AIC TO 9-PIN PORT

Industrial Computers 6182H-7KRH6D VVCE 700, KEYPAD, STD MEM, RIO/DH, DC

Distributed I/O 1797-TPYS CONTROLNET EX Y-TAP STRAIGHT

Application-specific products 6556-SPV550 PV550 KIT FOR PRESS SCBK2 KIT

Operator Interface 2711-B6C1L1 PV600 COLOR KEY&TOUCH, RIO & RS232 PRINT

Support 9301-2SE2300ZHS SUPT RENEWAL CONTRACT FOR 93012SE2300ZH

Support 9307-EM64MGRR SUPT REINSTATEMENT CONTRACT FOR 9307EM64MGRENE

DeviceNet Products 1734D-IB8XOB8E 24 VDC 8 SINK IN 8 SOURCE OUT, DNET COMMS, SCREW

RSI Software Products 9301-2SE250PTU2R RSVIEW32 WORKS 1500-100K UPGRADE OUT-SUPT (PT)

RSI Software Products 9358-BNT60ENE RSBATCH 60 UNITS

Motion Control MPL-B320P-SK24AA MOTOR,SERVO,2.94 NM,5000RPM,SINGL,460V,BRK

Motion Control 2090-U3BB-D44 BREAKOUT BOARD CN1, ULTRA 3000

GFK-0600 Series 90-70 Programmable Controller Data Sheets Manual

IC641VPS999 VersaPro Standard Edition Unlimited Seat Site License - Windows Programming Software for Series 90-30 and VersaMax PLCs

MSCPU-212806NT Marathon Std CPU - 333 MHz AMD CPU, 128M, 6G, WinNT, no expansion slots

PSPC-DC5/EL Prof Shop Floor SPC DC 5 User w/ eSig

20BC015A0AYNANC1 PowerFlex 700 AC Drive 20B

20F11FC022JA0NNNNN PowerFlex 753 AC Packaged Drive

2198-KITCON-CAPMOD2240 Kinetix 5700 Connector Kit Cap Module

2711P-RBB12 PanelView Plus Accessory

280-PWRM35H-M25 ArmorConnect 3-PH Power Media trnk cable

CQM1-ID211 输入 8点. 12 – 24V DC

1492-N23 TERM BLCK A-B Rail End Anchor

通讯处理器CP 6GK7 343-1GX21-0XE0 "CP343-1 IT ， 工 业 以 太 网 通 讯 处 理 器10/100Mbit/s,RJ45 接口，15 针 D 型接口，IT 功能"

行程开关 3SE53222SF22

TIA 博途 WinCC 选件 6AV2107-0KR00-0BB0 SIMATIC WinCC WebDiagnostics Server for Runtime Professional

1585J-M8HBJM-3 RJ45 Ethernet Media

1760-IA12XOW6I Pico AC Expansion Input/Output Module

188-K2B250 Miniature Circuit Breaker 25 A

194E-Y80M-1753-6G 80 A 194E Load switch

2090-CHBP8S8-12AA03 Kinetix 6000M IDM Hybrid Cable

2090-UXPC-D0915 MP-Series 15 m Length Interface Cable

BC647MOP001 Logic Developer PC with View for 8000 I/0 Development only with Proficy GlobalCare Complete with USB Hardware key

GC647IFPRSR00075 GCC iFIX Profsnl SCADA 75 I/O Srv

IC200CHS015 I/O interposing spring style

IC646MRA700 View Runtime 700 I/O

IC647IFSTDVUNLMTC iFIX Standard HMI Unlimited Development (M1Component Part)

IC670CBL003 Cable for Connector Style I/O Base (IC670CHS003), 2 Meter, 18 AWG, Con nector on One End

IC697CPX935RR CPU, 96MHz, 12K discrete I/O, 1M byte fixed user memory

IC800SKCEZ100 Encoder cable to connect an S2K to any 30 Watt to 750 Watt S-series servo motor. 10 meters

ControlLogix/1756 System 1756-OF4 ANALOG OUTPUT - CURRENT/VOLTAGE 4 PTS (20 PIN)

Industrial Computers 6182H-10TRH4B VVCE 1000, TOUCH STD, MEM, ENET, AC

Process Control 1757-FIMUPG020 FIELDBUS LICENSE UPGRADE, 20 FIMS

Operator Interface 2711P-RGK4 PROTECTIVE ANTIGLARE OVERLAY, QTY 3

Support 9355-WABITR SUPT REINSTATEMENT CONTRACT FOR 9355WABIT

Support 9354-LN100S 9354-LN100 SOFTWARE SUPPORT CONTRACT RENEWAL

ControlNet Products 1784-PCIC CONTROLNET PCI BUS MESSAGING CARD WITH

RSI Software Products 9301-2SE2400KOE RSVIEW32 WORKS 32K (KOREAN)

RSI Software Products 9355-WABSNEU1 UPGRADE: IN-SUPT: RSLINX SINGLE NODE TO RSLINX OEM

Motion Control MPL-A320P-SK22AA MOTOR,SERVO,2.94 NM,5000RPM,SINGL,230V,4.1KG

Motion Control 2090-U5PM-D0903 CABLE, ULTRA5000 TO PANELVIEW 300 MICRO DF-1, 3M

CBL-12-MP-10 Power Cable, MTR-1216, 1221, or 1231 Stepping Motor, 10 Ft.

IC600KD512RR Color Operator Interface Terminal, 12" CRT

IC800SGM450M2KE25 4500W, 230V S-Series Servo Motor, 322 in-lb (36.4 Nm)

OC647IFESGRN00300C iFIX Optn: ESig & ERec 300 I/O Runtime (M1Component Part)

20AD040A3AYNAEC0 PowerFlex 70 AC Drive 40 A at 30 Hp 20A

20DC590N0ENNBDANE PowerFlex 700S AC Drive 590 A 315 kW 20D

20LD1K2N0ENNXNW0WA PowerFlex 700L AC Drive 20L

2707-NC10 DTAM MICRO-MICROLOGIX COMMS CBL. 6 F

280-PWRM22E-M025 ArmorStart Three-Phase Power Media

FX2N-16EYT 扩展16出 晶体管输出

1492-M6X5 IEC 6 x 5 mm Marker Card

1494R-N2 Lug Kit

软启动器 3RW44476BC35

ET 200SP 6ES7193-6PA00-0AA0 服务模块 (备件)

1585D-M4UBDE-0M6 1585D Ethernet Media Patchcord

1756-IB16DK ControlLogix 16 Point D/I Module

1794-TB3GSK Flex Terminal Base

194E-E100-1756 100 A 194E Load switch

2090-CFBM4DD-CDAA05 MP-Series 5 m Length Feedback Cable

2090-K6CK-D44M Kinetix 6000 Low Profile Connector Kit

ADP-SCM-STF-S SC to ST single mode adapter

GC646TDV050 Proficy GlobalCare Complete for Server 50 I/O Develop/Runtime System

HE800CBL219 I/O Extension Cable, 19-pin, 2.0m. For use in conjunction with TRM519

IC640MWS902RR Workmaster System/ 2-35 inch Disk Drive

IC647HSTSSEO5000KM eSignature Option for Historian - Standard Server 5,000,000 Points (M4 Key)

IC660BRD024 Genius 12/24VDC Source Block for Redundancy T Output Configurations

IC695CRU320CA Conformal coated. 1Ghz CPU with 64Meg of memory 2 SERIAL PORTS (occupies two slots on system base) redundant CPU. External high capacity battery IC693ACC302 required. The CRU320 will only work with RX3i ENIU remote I/O and Genius LAN.

IC756WET200K-99 Custom Datasource Toolkit, Korean, Version 9.9

CompactLogix System 1769-STRT2ES COMPACTLOGIX STARTER KIT SPANISH

PLC-5/1771 System D1771-6.5.3 ANALOG OUTPUT SYSTEM(1771-OF,SER.B & 1771-E4)MNL

Process Control 1757-PLXNB POINT CONTROL SCHEDULER

Operator Interface 2711P-K7C6B1 PV PLUS 700, KEYPAD, RIO/DH, AC PS, STD MEM

Support 6556-SPLSS SUPPORT RENEWAL CONTRACT FOR 6556SPLS

Support 8100-HSML1R SUPT REINSTATEMENT CONTRACT FOR 8100HSML1

Support F1785-L11BSERE FIRMWARE UPGRADE FOR 1785-L11B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2203PTE RSVIEW32 WORKS 300 WITH RSLINX (PORTUGUESE)

RSI Software Products 9701-VWSB025JPU1 RSV SE STATION 25 TO SE SRV 25 UPG JAPANESE

RSI Software Products 9399-FW5FBGRDE RSLGX FRAMWKS FUNCTION BLDR GET'G RESULT GUID(GERM

Motion Control 2098-DSD-150X-DN DRIVE, 65A/150A, ULTRA3000 W/DEVICENET/INDEX

BC5008TBW0000 18 Inch Intelligence Industrial Computer - Bundled - Performance Series - w/ Windows 2000

IC300DIM310 16 DC Inputs (12/24vdc, pos/neg logic)

IC752ECD550RR Display Station 1493 - 14" XGA (1024x768) resistive touch screen, Pentium 133, 32MB, 1.2 Gig hard drive, expansion slots, Ethernet, with CIMPLICITY HMI and Win NT

MTR-3S45-H-R-0-C-SRR Servo Motor Nema56C with Seal

ZA06B-6093-K301 Beta amplifier CX11 connector kit.

20BH170A0AYNANC0 PowerFlex 700 AC Drive 20B

20G14TE395AN0NNNNN PowerFlex 755 AC Packaged Drive

25A-A4P8N104 PowerFlex 523 0.75kW (1Hp) AC Drive

2711P-T12C4A8 PanelView Plus Terminal

OPC-G11S-PG(速度闭环卡)

1492-JDG3C 2.5 square mm Double Level Ground Block

1492-W6-B IEC Term Blck 8x47.6x41mm Screw

软启动器 3RW44221BC34

性能信号模块 6ES7 521-1FH00--0AA0 DI 16：数字量输入模块，DI 16x 230V AC BA, 35mm 模块，不含前连接器

156-B30CA1 30 A Contactor

1746-IM16 SLC 16 Point 240V AC Input Module

1786-TNCLP4 ControlNet Media Connector

193-T1BC36 29-36 A IEC Bimetallic Overload Relay

20-HIM-A6 PowerFlex Architecture Class HIM

2090-CSBM1DF-14AA25 Kinetix Cable Single DSL 2090-Series

20AC015C3AYYANC0 PowerFlex 70 AC Drive 20A

GA647TPR935 Proficy GlobalCare Assist for CIMPLICITY HMI ProServer 35,000 I/O Runtime System

GP647IFSTRN00075 GCP iFIX Std HMI 75 I/O Run

IC600CB525RR Advanced Logic Control Module

IC647HSTCSCCP2M Historian Enterprise Corporate Client Enterprise Connection Pack 2 Users (M4 Key)

IC647UDCM UDC:Honeywell UDC Controllers

IC693UAL006RR 23pt DC In/Relay Out/DC Out/2 AI/1 AQ, AC Pwr. Sup.

IC756RDV001E-97 DV Development - Irix Op Sys Addt'l User, English, Version 9.7

MicroLogix 1200 System 1762-L24BWAR ML 1200 24/DC/RLY/AC 2 PORT

PLC-5/1771 System 1771-DE ABSOLUTE ENCODER MODULE

Distributed I/O 1794-IB16 24V DC SINK INPUT MODULE, 16 POINT

Communications 9355-WABGWITE RSLINX GATEWAY - ITALIAN

Operator Interface D6195-6.5.1 CONTROLVIEW FOR DOS SYS.USER MANUAL

Support 9358-BCMPN01S SUPT RENEWAL CONTRACT FOR 9358BCMPN01ENE

Support F1734-ADNSERA FIRMWARE UPGRADE FOR 1734-ADN DEVICENET ADAPTER

RSI Software Products 9324-RL01U7ENE RSLOGIX 500 STARTER TO PRO UPGRADE

RSI Software Products 9301-2SE3503ESE RSVIEW32 RUNTIME 100K WITH RSLINX (SPANISH)

RSI Software Products 9358-HSTS2100 RSBIZWARE HISTORIAN SERVER - 150 TAG LIMIT

Motion Control Y-2012-2-H04AA MOTOR,SERVO,1.35 NM,4500RPM,ENCDR,230V,BRK,3.09KG

5401 Greyline Micro MC. 2 Lines, (20) 5MM Chars. LCD. Quick Connect. NEMA 4

IC200DTX450 Operator Interface with up to 200 stored messages. 2 x 16 character LCD backlight display and 6 function keys

IC695CHS016 RX3i BASE 16 SLOTS

MSI-WEB-UNL-43 Unltd Site Clients - Web or Excel Rep-43

VSPCSE-OPC10 Secure Edition OPC Client Option includes VisualSPC Importer (licensin g is per client PC), Support for up to 10 Points/Tags.

20BD065A0AYNAND0 PowerFlex 700 AC Drive 65 A 50 Hp 20B

20G11LE825JN0NNNNN PowerFlex 755 AC Packaged Drive

22F-A011N113 PowerFlex 4M- 2.2 kW (3 HP) AC Drive

490NRP25300 Quantum 光纤中极器,MBPL

291E-FAP-G1 Direct Online Reversing Starte

P2CF-08 导轨安装型，

1492-SPM2D070 MCB Supplementary Protector 7 A

软启动器 3RW30382BB14

电机启动器 3VU16400CQ00

150-F317NBDB SMC Flex Smart Motor Controller

1732E-IB16M12DR ArmorBlock 16 Point Input

1771-RTP3 1771 Remote Terminal Panel

193-EEHF E1 Plus 30-150 A IEC Overload Relay

20-750-1132D-2R PowerFlex 750 Series 115V AC EIO 11 Kit

2090-CPWM7DF-08AF30 30 m Length SpeedTec Pwr and Brake Cable

2097-R7 Kinetix 300/350 150 Ohm Shunt Resistor

ENP2115M020 Male Industrial/Male Industrial, 2 meters

GFK-1742 Motion Mate DSM314 for Series 90-30 PLCs User's Manual

IC220DBI001 DEVICENET NETWORK INTERFACE UNIT (REQUIRES 1 IC220TBK201)

IC647CSPC010 Proficy Cause+ for Intelligent HMI/SCADA Client Enabler - 10X CALs

IC647PSC025 Proficy Process Systems 250 I/O with Cimplicity

IC693MCD001RR Demo Case, Beta Series Servo

IC756ADV010K-97 DV Draw Development on AIX Op Sys, Korean, Version 9.7

MSI-MGMT-100-43 Production Mang Clients 100 Pack-43

PLC-5/1771 System 1785-L11B PLC-5/11 CONTROLLER, 8K WORK SRAM

Distributed I/O 1738-OE2CM12 24VDC 2 ANALOG CURRENT OUTPUTS WITH M12 CONNECTORS

Communications 1784-PCD1 DEVICENET PCMCIA CABLE (PC CARD CONNECTOR TO

Operator Interface 2711-NV7K ANTIGLARE OVERLAY PV1400 KEY

Support 9304-WRM300S 9304-WRM300 SOFTWARE SUPPORT CONTRACT RENEWAL

Support 9393-EGLX500S SUPT RENEWAL CONTRACT FOR 9393EGLX500

DeviceNet Products 2706-PDNETM DEVICENET COMMUNICATION MODULE FOR 2706-P4X

RSI Software Products 9301-2SE335ITU2R RSVIEW32 RUNTIME 300-5K UPGRADE OUT-SUPT (IT)

RSI Software Products 9371-EDES2U1 UPGRADE: IN-SUPT: RSWIRE DET JIC/STDAL TO DES/ACAD

Motion Control MPG-B010-031M24 MOTOR,SERVO,GEAR RATIO 31,25NM,208RPM,MULTI,BRK

Silver Series 2711-K14C14 PV1400 COLOR KEY, MBUS & RS232 PRINT

HE693SNP306 Molded SNP-to-RS232 adapter plus cable for PC 9-pin serial port (includes LEDs)

IC670ALG630 TC 8 Channel

QPI-DEM-S02 QUICKPANEL DEMO 10.5" STN

ST-5725 STXi Extension IO, Master module(Tx). Master requires a Slave module (ST-5726). Maximum of (3) Master Slave combinations with a maximum of 300 meters total length.

20BC260A0ANNANC0 PowerFlex 700 AC Drive 20B

20F1ANC205JA0NNNNN PowerFlex 753 AC Packaged Drive

22B-B017C104 PowerFlex 40- 3.7 kW (5 HP) AC Drive

140DSI35300 Quantum 开关量输出, 32点,4组

284D-FVD6P0B-25-RR-3-DB1-SB-EMI DeviceNet Variable Frequency Drive

E3S-VS5E42R 5cm,扩散反射式,晶体管输出80mA, 电源:12-24VDC

1492-SPM1B010-N MCB Supplementary Protector 1 A

人机界面 6AV6640-0CA11-0AX0 TP177 Micro，蓝色，5.7 英寸，320? 240

6ES73317NF004AB1

1497B-A6-M14-0-N 1497B 250VA 240X480-120

1606-XLS80E Power Supply XLS 80 W Power Supply

1769-IM12 CompactLogix 12 Pt 240VAC D/I Module

189-AST1 MCB Accessory Shunt Trip Module

194R-HM4E-L 194R 600-1250 A Operating Handle

2090-CPBM7DF-14AA09 MP-Series 9m Standard Cable

2090-XXNPMP-8S07 MP-Series 7 m Length Power Cable

CBL-3C-L1D-FLY-20 S2K flying lead feedback cable for special for 3rd party motors with hall commutating encoders. 20 feet

GF-0520R Connecting FlashCable to Brown & Sharpe Micro Hite (10/11).

IC200TBX364 Tool box, Micro 64, operator interface and software. Includes (IC200UDR164) 24VDC In/Relay Out, AC Power Supply, (IC200USB001) RS-232 option board with (2) 0 -10VDC analog in with VersaMax DataPanel DP45 with Proficy Logic Developer programming soft

IC646TBSPMSS010 Smart Process Monitoring SPC+ server 10 KPIs

IC647NTN000 CIMPLICITY HMI SIEMENS TI Communications

IC693ACC400 Expanded battery backup for Series 90-30 CPUs. Quantity 1. 8.5 Amp hour battery for Series 90-30 CPU311, 313, 323 and CPU36x type only. Not compatible with Series 90-30 CPU37x CPUs. The battery mounts on power supply and extends the depth of the s

IC752CBT053RR Datapanel 320T CB (Color Base) with Advanced software: 320x240 1/4 VGA Passive Color with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock. With Real Time Trends & H ost Communications.

IC800VMCP3050 Power cable for 3 kW VersaMotion servo motors- 5 meter

SLC/1746 System 1746-NIO4I (2) ANALOG INPUT, (2) ANALOG CURRENT OUTPUT

Industrial Computers 6189V-CPUSTD3 STANDARD SBC (W/CPU AND COOLER) (700R)

Application-specific products 1403-CF020 20 M F LINK FOR POWERMONITOR

Operator Interface 2711-K6C10 PV600 COLOR KEY, DNET & RS232 PRINT

Support 9301-2SE2400PTS SUPT RENEWAL CONTRACT FOR 93012SE2400PT

Support 9323-ATUNER SUPT REINSTATEMENT CONTRACT FOR 9323ATUNEENE

DeviceNet Products 1734-OB4E 24V DC 4 CHANNEL SOURCE OUTPUT MODULE

RSI Software Products 9301-2SE3100JPE RSVIEW32 RUNTIME 150 (JAPANESE)

RSI Software Products 9358-BNTK30U2R UPGRADE: OUT-SUPT: RSBATCH BACK-UP KEY 10 TO 30

Motion Control MPL-B420P-MJ24AA MOTOR,SERVO,4.74 NM,5000RPM,MULTI,460V,BRK,6.8KG

Motion Control 2090-UXBB-DM15 BREAKOUT BOARD, CN2, ULTRAX000 DRIVE MOUNTED

GFK-0776 SS-90 Digital 100/200 Brushless Servo Amplifier Instruction Manual

IC646MDA150 View 150 Tag Runtime & Development System

MSC-V-C 0-10 V in / 4-20 mA out

PSPC-MONITOR10/E Prof Shop Floor SPC Monitor 10 User eSig

20BC022A0AYNACC0 PowerFlex 700 AC Drive 22 A at 11 kW 20B

20F11GC015AA0NNNNN PowerFlex 753 AC Packaged Drive

2198-P070 Kinetix 5700 DC Bus Supply

2711P-RCH PanelView Plus Accessory

280D-F12B-10A-CR ArmorStart Direct Online Starter

CQM1-OA221 输出 8点.可控硅 100-240V AC 0.4A

1492-N49 TERM BLCK 10 Pole Side Jumper

连接电缆 6ES7368-3CB01-0AA0 IM360/361 连接电缆， 10m

变送器 3RS18001BP00

TIA 博途 WinCC 选件 6AV2107-0LH00-0BB0 SIMATIC WinCC DataMonitor for Runtime Professional 25 Clients

1585J-M8PBJM-1 RJ45 Ethernet Media

1760-L12BWB-ND Pico 12 Point DC Controller

188-K2C130 Miniature Circuit Breaker 13 A

194L-A25-1753-6N 25 A 194L Load Switch

2090-CNSRPRS-AA07 Kinetix 6000M Network Cable