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为了进一步提升数控机床的加工精度和一致性,华中数控计划与机床企业充分合作,实施“机床品质提升工程”计划,将华中8型智能数控系统热误差补偿技术应用于数控机床,致力于提高机床加工效率、加工精度和加工一致性,提升机床品质和市场竞争力。
随着科学技术、机械制造加工业的迅速发展,对数控机床的加工精度提出越来越高的要求。提高数控机床加工精度有两种基本方法:误差防止法和误差补偿法。误差防止法是指通过提高机床制造和装配精度及设计精度、机床零部件的制造精度和安装精度、优化机床结构、辅助部件等方法来实现。此方法的特点是成本增加大,实施起来有局限性。误差补偿法是指使用软件技术,通过分析、统计、归纳及掌握原始误差的特点和规律,建立误差数学模型,进行人为误差补偿,从而减少加工误差。此方法的特点是:经济有效,实现相对简单。
已故的国际著名机械制造专家、美国密西根大学教授吴贤铭曾说过:“误差补偿技术的巧妙之处在于加工出的零件精度可比加工母机的精度还高。”由此可见,误差补偿技术的巨大作用。
目前,误差补偿技术以其强大的技术生命力迅速被各国学者、专家所认识,并使之得以迅速发展和推广,已成为现代精密工程的重要技术支柱之一。
热误差补偿技术有哪几种?
热误差补偿技术主要分为热误差斜率补偿和热误差偏置补偿两种方式:
热误差偏置补偿又叫与位置无关的热误差补偿,是在热变形部件上安装温度传感器,检测传感器的实时温度,通过查询补偿表中对应温度的补偿值,将目标轴的机床坐标系进行偏移。用以消除该部件因热变形导致的轴向热位移,一般用于非移动部件,如主轴、动力头等发热量较大且易产生结构变形的部件上。
热误差斜率补偿又叫与位置相关的热误差补偿,在传动部件(丝杠、齿轮齿条)上安装温度传感器,测量出传动部件极限温度区间内所有温度点对应的目标点热变形量,通过统计和计算合理安排温度补偿间隔,将计算出的热误差补偿数据填入补偿表中。系统通过检测温度传感器的实时温度,查询补偿表中对应温度的补偿值,根据目标轴的实际位置相对于热膨胀零点的距离折算出补偿量输出到目标轴上。用以消除传动部件当前所在位置相对于热膨胀零点的热伸长量。
数控机床的主要误差来源有哪些?
数控机床产生误差的来源主要有:几何误差/运动误差、热误差、控制误差、力误差等,通过研究发现,所有的误差来源中热误差占比最高,达到近40%。
Support 9301-2SE2500PTR SUPT REINSTATEMENT CONTRACT FOR 93012SE2500PT
Support 9381-P10KENR SUPT REINSTATEMENT CONTRACT FOR 9381P10KEN
DeviceNet Products 1787-RSCABL 6FT (1.82 METERS) 9-9 PIN NULL MODEM RS-232 CABLE
RSI Software Products 9301-2SE3500U2 UPGRADE: IN-SUPT: RSVIEW RUNTIME 1500 TO 100K
RSI Software Products 9355-WABOEU1R UPGRADE: OUT-SUPT: 9351WES TO RSLINX OEM CD
RSI Software Products 9399-HDWAREREF HARDWARE INTERFACE CONFIGURATION USER'S GUIDE
Motion Control MPF-A430H-SJ24BA MOTOR,SERVO,FDGRADE,6.55NM,3500RPM,SINGL,BRK
995-2-1 Thumbwheel Assembly. 2 Digit. 1 True. Dust Seal
GFK-0256 MegaBasic Language Reference and Programmer's Guide
IC641VPH700 VersaPro Professional Edition - Windows Programming Software with Programming Cable for Series 90-70, Series 90-30, and VersaMax PLCs
IMC-316X-X-D IMC-D Series Servo Motor Controller, 6 Amp
PSPC-DC25-220 Prof Shop Floor SPC DC 25 User 220v
20BC011A0AYYANC0 PowerFlex 700 AC Drive 20B
20DM325N0ENNBNANE PowerFlex 700S AC Drive 20D
2198-H070-AD-T K5500 FR3 AC,DC Bus Connector
2711P-RAK12E PanelView Plus Accessory
280-PWRM35G-M2 ArmorStart Three-Phase Power Media
CQM1H-ABB21 绝对值编码器 2点
1492-MUA2B-A7-A10 1772 - 1756 Conversion Mounting Assembly
通讯处理器CP 6ES7 340-1AH02-0AE0 CP340,标准串行通讯模块,RS232C 接口,最高19.2kbit/s,9 针 Sub-D 接口
行程开关 3SE53220SH21
TIA 博途 WinCC 选件 6AV2107-0CR00-0BB0 SIMATIC WinCC Sm@rtServer for SIMATIC Basic Panels
1585J-M8HB-2 RJ45 Ethernet Media
1756-SYNCH ControlLogix SynchLink Comms Module
188-K1D320-N Miniature Circuit Breaker 32 A
194E-Y40-1753-6G 40 A 194E Load switch
2090-CFBM7E7-CEAF15 15 m Length SpeedTec Extension Cable
2090-UXNPAMP-10S15 MP-Series 15 m Length Power Cable
BC646TRT999 Viewer Runtime System with Proficy GlobalCare
GC647IFPLSR00300 GCC iFIX Plus SCADA 300 I/O Srv
IC200CBL615 Cable expansion shielded 15M 2 connectors
IC646MPS050 Logic Developer PLC Standard 50 Pack
IC647IFSCTSSPRT05M iFIX TS SCADA Support on SCADA -5 Clients OEM (M4 Part)
IC670ALG240 Analog Input, Current, 16 Channel
IC697CPU780RR CPU, Hot Standby Redundancy, 12K Disc. I/O, Exp Mem, Floating Pt
IC800PSHV018 PSM-18HVi 18 kW high voltage power supply kit for Alpha servos
ControlLogix/1756 System 1756-ON8 10-30 VAC 2 AMP OUTPUT 8 PTS (20 PIN)
Industrial Computers 6182H-10KRH15D VVCE 1000, KEYPAD, STD MEM, CNET, DC
Process Control 1757-FIMEXP065 FOUNDATION FIELDBUS FIM MODULE EXPANSION
Operator Interface 2711P-RDB12C PV PLUS 1250, KEY/TOUCH SCREEN DISPLAY MODULE
Support 9355-WABCENR SUPT REINSTATEMENT CONTRACT FOR 9355WABCEN
Support 9351-VSS SUPT RENEWAL CONTRACT FOR 9351VS
ControlNet Products 1785-L80C15 PLC-5/80C FOR CONTROLNET PHASE 1.5
RSI Software Products 9301-2SE2400FRU2 RSVIEW32 WORKS 300-32K UPGRADE IN-SUPT (FR)
RSI Software Products 9355-WABOEMDEE RSLINX OEM - GERMAN
Motion Control MPL-A320H-SJ24AA MOTOR,SERVO,2.26 NM,3500RPM,SINGL,230V,BRK,5.1KG
Motion Control 2090-DAPC-D0909 CABLE, NON-FLEX, CN3 SERIAL COMMUNICATIONS, 09M
CBL-115 Cable. Modicon 984 Modbus (RS-232)
IC5008TBX0000 18" Unbundled Intelligence Industrial Computer with WIN XP Performance Series
IC800PCUBC04S030 PowerCube Flying Lead Interface Cable, 400 Steps/Rev & Power Save Enabled, 3 Meters
OC647IFESGDV00075M iFIX Optn: ESig & ERec 75 I/O Development (M4 Part)
20AD027A3AYNACC0 PowerFlex 70 AC Drive 27 A at 20 Hp 20A
20DC300A0EYNBNANE PowerFlex 700S AC Drive 20D
20L-GH10-A1 Hose Kit,(2)10 Ftx1 In. Dia.,W/ Fittings
25C-E4P2N104 PowerFlex 527 2.2kW (3Hp) AC Drive
280-PWRM22C-M015 ArmorStart Three-Phase Power Media
FX2N-16MR-001 主机8入/8出 继电器输出
1492-M6X10C Connection Products
1494H-EN3H2 Heavy Duty Fusible Safety Switch
软启动器 3RW44466BC44
ET 200SP 6ES7193-6BP20-0BB1 基座单元 BU20-P12+A0+4B ,类型B1,直插式端子,适用于交流输入/输出模块,20mm宽
1585D-M4TBJM-2 Micro D-Code, QD Style Ethernet Media
1756-EWEB ControlLogix ENET/IP Web Server Module
1794-OV32 Flex 32 Point Digital Output Module
194E-DA16 194E Load switch
2090-CCMUSDS-48AA03 Kinetix 3 cable to 1203-USB 3m
2090-DANPT-16S15 TL-Series 15 m Length Power Cable
ABKSTDN0000/DVN 6 inch Color STN/ TCP Label/ 24VDC/ with DeviceNet/ No Agency Approvals
GC646PEW100E Proficy GC for OP EWS Development Software Unltd I/O
HE800ACC108 Cage-clamp (screw) style I/O plug, 8-terminal. (Qty 10)
IC640BRM318RR Workmaster Extended RAM, 512K Bytes
IC647HSTSSEO1500KM eSignature Option for Historian - Standard Server 1,500,000 Points (M4 Key)
IC660BLD120 Cover w/Label for IC660BBD120
IC695CMM002CA RX3i serial communications module. Two isolated RS-232/485 port. Supports Serial Read/Write and Modbus Master/Slave. Requires Unversal Backplane. Conformal Coated
IC756WET100K-22 Custom Editor Toolkit, Korean, Version 2.2
CompactLogix System 1769-ECR RIGHT END CAP/TERMINATOR
PLC-5/1771 System D1771-6.5.116 FAST ANALOG INPUT MODULE USER MANUAL
Process Control 1757-FIM FIELDBUS INTERFACE MODULE
Operator Interface 2711P-B7C4D2 PV PLUS 700, KEY/TOUCH, ENET, DC PS, EXT MEM
Support 6500-PS7COINJR SUPT REINSTATEMENT CONTRACT FOR 6500PS7COINJ
Support 9358-PLTM2600S SUPT RENEWAL CONTRACT FOR 9358PLTM2600ENE
Support F1785-BEMSERB FIRMWARE UPGRADE FOR 1785-BEM COMMUNICATION MODULE
RSI Software Products 9301-2SE2200PTE RSVIEW32 WORKS 300 (PORTUGUESE)
RSI Software Products 9701-VWSB000FRU3 RSV SE STATION 250 - UNLTD DISP UPGRADE (FRENCH)
RSI Software Products 9399-DATAUG RSDATA (OCX) USERS GUIDE
Motion Control 2098-IPD-HV150 HIGH VOLTAGE DRIVE, 34A/68A, ULTRA5000
BC5002TAW0000 12 Inch Intelligence Industrial Computer - Bundled - Standard Series - w/ Windows 2000
IC300CBF000 FOX Fiber Cable Pair, 0.5M
IC752DTX350 DataPanel 35, 2 x 20 VF message center, used DataDesigner to program messages
MTR-3S43-G-R-0-C-SRR Servo Motor Nema56C with Seal
ZA06B-6079-K814 Motor power straight connector for B22/2000is motor
20BE2P7A0AYNAND0 PowerFlex 700 AC Drive 2.7 A at 2 Hp 20B
20G14TC567JN0NNNNN PowerFlex 755 AC Packaged Drive
25-RF035-DL PowerFlex 520 34.8A 230V EMC Filter Kit
2711P-RW7 PanelView Plus CE Accessory
FRN 2 2 P11S-4CX 3 4 KVA 44A 22KW 3相AC380V/50Hz/60Hz
1492-JD3C 2.5 mm Double Level Terminal Block
1492-W3-BL IEC Term Blck 8x47.6x41mm Screw
软启动器 3RW40752BB45
工艺型 CPU 6ES7 517-3UP00-0AB0 CPU 1517TF-3 PN/DP,3 MB 程序,8 MB 数据;2 ns;集成 X1: 2x PN 接口,支持 IRT;X2: 1x PN 接口,支持 RT;X3: 1x DP 接口
156-B20CA1 20 A Contactor
1746-F5 SLC Power Supply Fuse
1786-RG6F ControlNet Coax 1000 Ft High Flex Cable
193-T1AB48 3.5-4.8 A IEC Bimetallic Overload Relay
20-FR09119 COVER, BOTTOM, PF700H, PF700S, FR9
2090-CSBM1DF-14AA06 Kinetix Cable Single DSL 2090-Series
20AC015A0AYNANC0 PowerFlex 70 AC Drive 20A
GA647TPD000 Proficy GlobalCare Assist for CIMPLICITY HMI ProServer No Limit Development and Runtime System
GP647IFPRRN00300 GCP iFIX Profsnl SCADA 300 I/O Run
IC600CB502RR Advanced Logic Control Module
IC647HSTCS20000KM Historian Enterprise Corporate Server 20,000,000 Points (M4 Key)
IC647TRT950 CIMPLICITY HMI Server 5000 I/O Runtime System
IC693PWR328 Power Supply, 48 Vdc, Standard. Battery not included. Battery is now included in the CPU backplane box.
IC756MDV010J-99 DV Draw Dvlpnt on Alpha OpenVMS, Japanese, Version 9.9
MicroLogix 1000/1761 System 9399-RLD300GR RSLOGIX 5000 GETTING RESULTS GUIDE
PLC-5/1771 System 1771-NR HIGH RESOLUTION ISOLATED ANALOG MODULE
Distributed I/O 1794-ACNR15 REDUNDANT MEDIA ADAPTER FOR CONTROLNET
Communications 9351-WKTSRT INTERCHANGE FOR WINDOWS RUNTIME
Operator Interface D6190-6.5.34 CONTROLVIEW HYDRAULICS CONF.& OPERATION MANUAL
Support 9358-BA10S SUPT RENEWAL CONTRACT FOR 9358BANT10ENE
Support 9392-CDRSRUU UPGRADE TO ENGLISH/RUSSIAN BUNDLE
RSI Software Products 9324-RL0100PTE RSLOGIX 500 STARTER PORTUGESE CD
RSI Software Products 9301-2SE3500U3R UPGRADE: OUT-SUPT: RSVIEW32 RUNTIME 300 TO 100K
RSI Software Products 9356-STD2300U2R UPGRADE: OUT-SUPT: RSSQL STAND.300 TAG TO 1500 TAG
Motion Control Y-1002-2-H00AA MOTOR,SERVO,0.17 NM,4500RPM,ENCDR,230V,0.91KG
5004-24 Obsolete - Message Center. 1 Line, 15MM, Green VFD. 24VDC. NEMA 4
IC200CHS111 I/O INTERPOSING RELAY STYLE, FUSED 16 PT
IC694MDL741 OUTPUT MODULE 12/24 VDC 0.5AMP 16 POINT NEGATIVE LOGIC
MSI-WEB-100 Web or Excel Reporting Clients 100 Pack
VSPCSE-ADMUP VisualSPC SE Admin Upgrade License from Standard (requires customer ha ve current SAFE).
20BD052A0AYNANA0 PowerFlex 700 AC Drive 52 A 40 Hp 20B
20G11LC1K1JN0NNNNN PowerFlex 755 AC Packaged Drive
22D-D4P0N104 PowerFlex 40P- 1.5 kW (2 HP) AC Drive
140EIA92100 Quantum AS-I MASTER模块, 1通道
290E-FBZ-G1 Direct Online Starter
LY4NJ 24VDC,110VAC,220VAC,4开4闭,触点10A LED灯
1492-SPM2C250 MCB Supplementary Protector 25 A
软启动器 3RW30282BB04
电机启动器 3VU16403MN00
150-F251FBD Encl. SMC Flex Smart Motor Controller
1732DS-IB8XOBV4 Guard I/O 16 Point Digital Comb Module
1771-P4S 1771 Power Supply
193-EECD E1 Plus 1-5 A IEC Overload Relay
199-LG1 Terminal Lugs
2090-CPWM7DF-08AA25 MP-Series 25m Standard Power Cable
2094-XNSHT-1 Kinetix 6000 Shunt Module Connector Set
EDS-308-MM-SC-T C1 D2 6-port 10/100, 2 port multi-mode SC fiber (-40 to 75 deg C op temp)
GFK-1291 Field Control Distributed I/O and Control System PROFIBUS Bus Interface Unit User's Manual
IC220ACC103 MOTOR STARTER POWER CONNECTOR
IC647BWI010 Batch Opt: WorkInstruction Small Server Pak (10 Units)
IC647PRTKIT005C Proficy Portal Enterprise Edition Starter Kit 5 User (M1 Key)
IC693CPU374CA Conformal Coated.CPU 374 Module (240K Bytes configurable user memory) The battery for the CPU is now included in the CPU backplane box, Embedded Ethrnet 10/ 100Mbs w/built-in switch. No serial ports.
IC756ADV001E-99 DV Development - AIX Op Sys Addt'l User, English, Version 9.9
MSI-EFF-UNL-43 Unltd Site Clients - Efficiency Mgmt-43
SLC/1746 System 1746-RT30 REPLACEMENT TERMINAL BLOCK - AIC LINK COUPLER
Distributed I/O 1738-OA2M12AC3 120 VAC 2 OUTPUT WITH 3 PIN M12 CONNECTORS
Communications 1788-EN2DN ETHERNET/IP TO DEVICENET LINKING DEVICE
Operator Interface 2711-NMCC MEMORY CARD RETAINER PV550, 600 KEY, 900, 1000
Support 9302-RT3R SUPT REINSTATEMENT CONTRACT FOR 9302RT3
Support 9324-RL5300ESR SUPT REINSTATEMENT CONTRACT FOR 9324RL5300ES
DeviceNet Products 2706-P42C INVIEWW MESSAGE DISPLAY. 1 OR 2 LINE
RSI Software Products 9301-2SE3353KOE RSVIEW32 RUNTIME 5K WITH RSLINX (KOREAN)
RSI Software Products 9326-AD5APENE APPLICATION MANAGEMENT ADD-ON 5 USER
Motion Control MPG-A010-091M22 MOTOR,SERVO,GEAR RATIO 91,35NM,65RPM,MULTI,230V
Silver Series 1770-KFCD15 24 VDC SERIAL/PARALLEL INTERFACE CARD
HE693PBM100-12 Profibus DP slave module for Series 90-30 (enhanced microprocessor).
IC660BLC001 Cable w/Connectors Belden 9182 15 In (Qty 3)
QPI3D200S2P/B QUICKPANEL COLOR 10.5" STN BLANK
ST-5212 STXi Serial Interface module RS-232C, 2 Channels
20BC1P3A0AYNANC0 PowerFlex 700 AC Drive 20B
20F1AGE077AN0NNNNN PowerFlex 753 AC Packaged Drive
22B-A2P3N114 PowerFlex 40- 0.4 kW (0.5 HP) AC Drive
140DDI35300C Quantum 开关量DC输入,32点,24VDC,4组隔离,CC
284D-FVD4P0B-10-CR-EMI DeviceNet Variable Frequency Drive
E3JM-10M4T 10m,分离式, 触点输出3A带ON/OFF延时?电源同上
1492-SJ8A-4 IEC Term Blck 4 pole Side Jumper
人机界面 6AV6542-0CA10-0AX0 OP270-6,覆膜按键,256 色,5.7 英寸,320? 240
6ES78331FC020YE5
1497B-A13-M14-0-N 2000VA 220x440-120V 60Hz CPT
1606-XLS240K AC or DC Input 28 to 32VDC Out 240W PS
1769-ECL CompactLogix Left End Cap
188-K4D630 Miniature Circuit Breaker 63 A
194R-FC04 Cable-Operated Accessory 4 Ft
2090-CPBM7DF-12AA12 MP-Series 12m Power and Brake Cable
2090-XXNPMP-16S07 MP-Series 7 m Length Power Cable
CBL-1C-ET-20 Encoder cable for MTR-1216 or MTR-1221 or MTR-1231 series stepping motors. 20 feet
GF-0196S-10/OBG Connecting FlashCable to Brown & Sharpe Digit Dial plus (Owens Brockwa y OEM),10 ft.
IC200TBX123 Tool box, 23 point (IC200UAL006) 24VDCIn/Relay Out, 2 Analog In/1 Anal og out, AC powered (requires AC power), VersaMax DataPanel DP45 with Programming software and cables, (IC640VPS002,IC752DDZ000, IC200CBL555, IC646MPM001)
IC646TBSPMPS200 Smart Process Monitoring Process+ server 200 loops
IC647NRX005 CIMPLICITY HMI System Sentry 5 Connection
IC693ACC328 Utility Update Software
IC752BDT100 DataPanel 240E, GE Fanuc Label, 240x128 LCD with CCFT backlight. 6x8 Matrix Resistive touch screen with text, bitmaps, bar graphs, real tim e clock. Includes PC/104 capability. UL, cUL, CE, UL1604
IC800VMCP030 Power cable for 100 W to 750 W VersaMotion servo motors- 3 meter
SLC/1746 System 1746-OV8 DC OUTPUT MODULE FOR PROGRAMMABLE CONTROLLER
Industrial Computers 6189V-25HDDSA VERSAVIEW SHOCK ASSEMBLY FOR 2.5" HARD DRIVE
Application-specific products 6556-SPV600 PV600 KIT FOR SCBK3 PRESS KIT
Operator Interface 2711-B6C2 PV600 COLOR KEY&TOUCH, DH485
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Support 9307-EM64MGRS SUPT RENEWAL CONTRACT FOR 9307EM64MGRENE
DeviceNet Products 1734D-IB8XOB8ES 24 VDC 8 SINK IN 8 SOURCE OUT, DNET COMMS, SPRING
RSI Software Products 9301-2SE3203KOE RSVIEW32 RUNTIME 300 WITH RSLINX (KOREAN)
RSI Software Products 9358-PBEBNT10ENE RSBATCH NT & EPROCEDURE BNDLE PROCESLGIX 10 UNITS
Motion Control 1326AB-B410J-S2K4L MOTOR,SERVO,460V,2.7NM,7250RPM,SINGL,BRK,IP67
A06B-0113-B175#7008 B0.5/3000 Servo Motor, Holding Brake, 32K Serial Encoder
GFK-0631 90-30 I/O Link Interface User's Manual
IC641VUG301 Logicmaster Subscription to VersaPro Upgrade
MSCPX-10640498 Marathon Exp CPU - 233 MHz CPU, 64M, 4G, Win98, 2 ISA and 2 PCI/ISA expansion slots
PSPC-DC50 Prof Shop Floor SPC DC 50 User
20BC015A0AYNAND0 PowerFlex 700 AC Drive 20B
20F11FC030JA0NNNNN PowerFlex 753 AC Packaged Drive
2198-KITCON-D032 Kinetix 5700 55mm Dual Axis Connectors
2711P-RBB15 PanelView Plus Accessory
280-PWRM35H-M3 ArmorStart Three-Phase Power Media
CQM1-ID212 输入16点. 24V DC
1492-N23 TERM BLCK A-B Rail End Anchor
通讯处理器CP 6GK7 343-1GX21-0XE0 "CP343-1 IT , 工 业 以 太 网 通 讯 处 理 器10/100Mbit/s,RJ45 接口,15 针 D 型接口,IT 功能"
行程开关 3SE53222SF22
TIA 博途 WinCC 选件 6AV2107-0KR00-0BB0 SIMATIC WinCC WebDiagnostics Server for Runtime Professional
1585J-M8HBJM-3 RJ45 Ethernet Media
1760-IA12XOW6I Pico AC Expansion Input/Output Module
188-K2B250 Miniature Circuit Breaker 25 A
194E-Y80M-1753-6G 80 A 194E Load switch
2090-CHBP8S8-12AA03 Kinetix 6000M IDM Hybrid Cable
2090-UXPC-D0915 MP-Series 15 m Length Interface Cable
BC647MOP001 Logic Developer PC with View for 8000 I/0 Development only with Proficy GlobalCare Complete with USB Hardware key
GC647IFPRSR00075 GCC iFIX Profsnl SCADA 75 I/O Srv
IC200CHS015 I/O interposing spring style
IC646MRA700 View Runtime 700 I/O
IC647IFSTDVUNLMTC iFIX Standard HMI Unlimited Development (M1Component Part)
IC670CBL003 Cable for Connector Style I/O Base (IC670CHS003), 2 Meter, 18 AWG, Con nector on One End
IC697CPX935RR CPU, 96MHz, 12K discrete I/O, 1M byte fixed user memory