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DialogicVFX/PCI

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铁路工业是切削刀具的主要消费领域之一，伊斯卡公司正在加强其作为这一重要领域复杂项目供应商的作用，以满足设定解决方案的需求，提高生产效率，缩短加工时间，降低成本——实现这些目标需要提供各种标准的和量身定制的解决方案。加工铁路工业零件对制造商和刀具供应商来说都是一个挑战，他们必须面对很多制约因素：例如较大尺寸的工件，复杂的结构及最终加工轮廓；同时需要去除大量的材料，确保可预期的刀具寿命，并避免高昂的维护成本。

为每一作业选配适合的刀具和刀片时，需要考虑许多因素：例如要加工的材料类型、工件的状态、相关机床及其状态和功率特性，以及夹具等。最理想的刀具开发的核心要素就是创建一个虚拟的加工环境，模拟加工工艺和切削参数，确保生产的刀具能够克服材料和生产的制约，并为铁路零件制造商们的特定需求提供最佳解决方案。

举例来说，考虑如何使新刀具和加工工艺适用于加工转向架部件和转辙器是很有用的。在铁路工业，转向架主要用于三大类型铁路：城市交通轨道、客运铁路和货运铁路。转辙器是最常用铁路零件之一，在渡线、菱形交叉和三开道岔处都会配备典型的转辙器。
旋转刀具

铁路零件加工的许多操作都要用到旋转刀具，尤其是进行铣削和钻削加工。在铣削中，由于需大量去除材料，所以需要用到可转位锥形玉米铣刀用于仿形加工。采用立装刀片的铣刀具有更大的可能性提高其强度，并确保能排布更多刀片进而提高生产效率。在许多案例中，铣削铁路零件需要用到高可达性具有不同悬伸的刀具。模块式套式玉米铣刀的设计结构提供了一种灵活又经济的解决方案，可用于替代整体式大规格玉米铣刀。
T490——模块化解决方案

套式玉米铣刀

基体模块和加长模块的组合确保能提供不同切削长度的套式玉米铣刀。模块式玉米铣刀组合的另一个优势是提高了对操作的掌控性。由于玉米铣刀的端面刀片列于铣刀前端面，不仅要进行侧铣，还要进行面铣，所以与其他刀片相比，它们的载荷更大，磨损也更严重。在一体式铣刀中，端面刀片的突然破损会对刀体造成严重损坏，甚至无法继续作业。在模块化组件中，每一损坏的模块都是可以单独更换的，从而实现高效操作并延长了刀具寿命。
所有新型刀具均采用内冷却通孔设计，从而延长刀具寿命，并改善槽铣、深方肩铣等棘手加工领域的排屑。这对立装夹持刀具尤为有价值，因为采用特制仿形玉米铣刀确保能缩短加工周期。

在一些案例中，转辙器的轮廓仅需一次进刀即可完成；在另一些案例中，有必要将加工划分成多次进刀才能获得具有正确尺寸的准确形状和直径。
面铣刀

以新推出的T890系列作为粗铣加工和半精铣加工面铣刀的代表，它配备了带8个切削刃的立装夹紧刀片，可用于转辙器和转向架壳体的面铣和方肩铣加工。该刀片具有不同几何形状，适用于切削各种工程材料。

大进给加工铣刀FFQ4

这是一款新型大进给铣刀，夹持带4个切削刃的单面方刀片，在低功率机床或大悬伸的加工应用时，可降低切削力。刀具有不同的设计配置：40至100毫米直径的套式铣刀，和较小直径的立铣刀及铣刀头。刀具适用于粗加工，应用于加工平面、型腔和凹槽， 还能以直线进刀或螺旋线进刀的方式进行坡走铣加工。
钻削

传统的桥式设备有时需采用大悬伸加工，并且钻头通常需要在刚性降低的条件下进行钻削作业。新型束魔变色龙钻（SUMOCHAM）由可换式刀头、圆柱柄和内冷却通孔组成，可实现大进给钻孔加工、高精度和良好的表面光洁度。
 

Distributed I/O 1734-OB2EP 24V DC 2 AMP 2 CHANNEL SOURCE OUTPUT MODULE

Process Control 1757-DNBUPG100 DEVICENET LIC UPG 100 DNB

Communications 9300-KF2RAD REMOTE ACCESS KIT FOR DH+

Operator Interface 2706-PDHPK DH+ COMMUNICATION MODULE FOR 2706-P7X & P9X

Support 9304-WVD256S SUPT RENEWAL CONTRACT FOR 9304WVD256

Support 9380-RSB5000S SUPT RENEWAL CONTRACT FOR 9380RSB5000

Support F1785-L40LSERE FIRMWARE UPGRADE FOR 1785-L40L PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2500ITU5 RSVIEW32 WORKS 5K-100K UPGRADE IN-SUPT (IT)

RSI Software Products 9301-2SE3503ESE RSVIEW32 RUNTIME 100K WITH RSLINX (SPANISH)

RSI Software Products 9358-HSTS2100 RSBIZWARE HISTORIAN SERVER - 150 TAG LIMIT

Motion Control Y-2012-2-H04AA MOTOR,SERVO,1.35 NM,4500RPM,ENCDR,230V,BRK,3.09KG

5401-128 Greyline Micro MC. 2 Lines, (20) 5MM Chars. LCD. Quick Connect. 128K Memory. NEMA 4

IC200DTX650 Operator Interface with up to 200 stored messages. 4 x 16 character LCD backlight display and 8 function keys.

IC695CPU310 300Mhz CPU with 10Meg of memory 2 SERIAL PORTS (occupies two slots on system base)

MSI-WEBDB-UNL-43 Web, Dashboard, Excel Addin UNL-43

VSPCSE-OPC25 Secure Edition OPC Client Option includes VisualSPC Importer (licensin g is per client PC), Support for up to 25 Points/Tags.

20BD065A3AYNACD0 PowerFlex 700 AC Drive 65 A 50 Hp 20B

20G11LF590AN2NNNNN PowerFlex 755 AC Packaged Drive

22F-A1P6N103 PowerFlex 4M- 0.2 kW (0.25 HP) AC Drive

490NRP25400 Quantum 光纤中极器,MBPL

291E-FAP-G1-3FR Direct Online Reversing Starte

P2CF-11 导轨安装型，

1492-SPM2D080 MCB Supplementary Protector 8 A

软启动器 3RW30461BB04

电机启动器 3VU16400CR00

150-F317NBDB SMC Flex Smart Motor Controller

1732E-IB16M12DR ArmorBlock 16 Point Input

1771-RTP3 1771 Remote Terminal Panel

193-EEHF E1 Plus 30-150 A IEC Overload Relay

20-750-1132D-2R PowerFlex 750 Series 115V AC EIO 11 Kit

2090-CPWM7DF-08AF30 30 m Length SpeedTec Pwr and Brake Cable

2097-R7 Kinetix 300/350 150 Ohm Shunt Resistor

ENP2115M020 Male Industrial/Male Industrial, 2 meters

GFK-1742 Motion Mate DSM314 for Series 90-30 PLCs User's Manual

IC220DBI001 DEVICENET NETWORK INTERFACE UNIT (REQUIRES 1 IC220TBK201)

IC647CSPC010 Proficy Cause+ for Intelligent HMI/SCADA Client Enabler - 10X CALs

IC647PSC025 Proficy Process Systems 250 I/O with Cimplicity

IC693MCD001RR Demo Case, Beta Series Servo

IC756ADV010K-97 DV Draw Development on AIX Op Sys, Korean, Version 9.7

MSI-MGMT-100-43 Production Mang Clients 100 Pack-43

PLC-5/1771 System 1785-L11B PLC-5/11 CONTROLLER, 8K WORK SRAM

Distributed I/O 1738-OE2CM12 24VDC 2 ANALOG CURRENT OUTPUTS WITH M12 CONNECTORS

Communications 1784-PCD1 DEVICENET PCMCIA CABLE (PC CARD CONNECTOR TO

Operator Interface 2711-NV7K ANTIGLARE OVERLAY PV1400 KEY

Support 9304-WRM300S 9304-WRM300 SOFTWARE SUPPORT CONTRACT RENEWAL

Support 9393-EGLX500S SUPT RENEWAL CONTRACT FOR 9393EGLX500

DeviceNet Products 2706-PDNETM DEVICENET COMMUNICATION MODULE FOR 2706-P4X

RSI Software Products 9301-2SE335ITU2R RSVIEW32 RUNTIME 300-5K UPGRADE OUT-SUPT (IT)

RSI Software Products 9371-EDES2U1 UPGRADE: IN-SUPT: RSWIRE DET JIC/STDAL TO DES/ACAD

Motion Control MPG-B010-031M24 MOTOR,SERVO,GEAR RATIO 31,25NM,208RPM,MULTI,BRK

Silver Series 2711-K14C14 PV1400 COLOR KEY, MBUS & RS232 PRINT

HE693SNP306 Molded SNP-to-RS232 adapter plus cable for PC 9-pin serial port (includes LEDs)

IC670ALG630 TC 8 Channel

QPI-DEM-S02 QUICKPANEL DEMO 10.5" STN

ST-5725 STXi Extension IO, Master module(Tx). Master requires a Slave module (ST-5726). Maximum of (3) Master Slave combinations with a maximum of 300 meters total length.

20BC260A0ANNANC0 PowerFlex 700 AC Drive 20B

20F1ANC205JA0NNNNN PowerFlex 753 AC Packaged Drive

22B-B017C104 PowerFlex 40- 3.7 kW (5 HP) AC Drive

140DSI35300 Quantum 开关量输出, 32点,4组

284D-FVD6P0B-25-RR-3-DB1-SB-EMI DeviceNet Variable Frequency Drive

E3S-VS5E42R 5cm,扩散反射式,晶体管输出80mA, 电源:12-24VDC

1492-SPM1B010-N MCB Supplementary Protector 1 A

人机界面 6AV6640-0CA11-0AX0 TP177 Micro，蓝色，5.7 英寸，320? 240

6ES73317NF004AB1

1497B-A6-M14-0-N 1497B 250VA 240X480-120

1606-XLS80E Power Supply XLS 80 W Power Supply

1769-IM12 CompactLogix 12 Pt 240VAC D/I Module

189-AST1 MCB Accessory Shunt Trip Module

194R-HM4E-L 194R 600-1250 A Operating Handle

2090-CPBM7DF-14AA09 MP-Series 9m Standard Cable

2090-XXNPMP-8S07 MP-Series 7 m Length Power Cable

CBL-3C-L1D-FLY-20 S2K flying lead feedback cable for special for 3rd party motors with hall commutating encoders. 20 feet

GF-0520R Connecting FlashCable to Brown & Sharpe Micro Hite (10/11).

IC200TBX364 Tool box, Micro 64, operator interface and software. Includes (IC200UDR164) 24VDC In/Relay Out, AC Power Supply, (IC200USB001) RS-232 option board with (2) 0 -10VDC analog in with VersaMax DataPanel DP45 with Proficy Logic Developer programming soft

IC646TBSPMSS010 Smart Process Monitoring SPC+ server 10 KPIs

IC647NTN000 CIMPLICITY HMI SIEMENS TI Communications

IC693ACC400 Expanded battery backup for Series 90-30 CPUs. Quantity 1. 8.5 Amp hour battery for Series 90-30 CPU311, 313, 323 and CPU36x type only. Not compatible with Series 90-30 CPU37x CPUs. The battery mounts on power supply and extends the depth of the s

IC752CBT053RR Datapanel 320T CB (Color Base) with Advanced software: 320x240 1/4 VGA Passive Color with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock. With Real Time Trends & H ost Communications.

IC800VMCP3050 Power cable for 3 kW VersaMotion servo motors- 5 meter

SLC/1746 System 1746-NIO4I (2) ANALOG INPUT, (2) ANALOG CURRENT OUTPUT

Industrial Computers 6189V-CPUSTD3 STANDARD SBC (W/CPU AND COOLER) (700R)

Application-specific products 1403-CF020 20 M F LINK FOR POWERMONITOR

Operator Interface 2711-K6C10 PV600 COLOR KEY, DNET & RS232 PRINT

Support 9301-2SE2400PTS SUPT RENEWAL CONTRACT FOR 93012SE2400PT

Support 9323-ATUNER SUPT REINSTATEMENT CONTRACT FOR 9323ATUNEENE

DeviceNet Products 1734-OB4E 24V DC 4 CHANNEL SOURCE OUTPUT MODULE

RSI Software Products 9301-2SE3100JPE RSVIEW32 RUNTIME 150 (JAPANESE)

RSI Software Products 9358-BNTK30U2R UPGRADE: OUT-SUPT: RSBATCH BACK-UP KEY 10 TO 30

Motion Control MPL-B420P-MJ24AA MOTOR,SERVO,4.74 NM,5000RPM,MULTI,460V,BRK,6.8KG

Motion Control 2090-UXBB-DM15 BREAKOUT BOARD, CN2, ULTRAX000 DRIVE MOUNTED

GFK-0776 SS-90 Digital 100/200 Brushless Servo Amplifier Instruction Manual

IC646MDA150 View 150 Tag Runtime & Development System

MSC-V-C 0-10 V in / 4-20 mA out

PSPC-MONITOR10/E Prof Shop Floor SPC Monitor 10 User eSig

20BC022A0AYNACC0 PowerFlex 700 AC Drive 22 A at 11 kW 20B

20F11GC015AA0NNNNN PowerFlex 753 AC Packaged Drive

2198-P141 Kinetix 5700 DC Bus Supply

2711P-RCKS PanelView Plus 7 Accessory

280D-F12B-10B-CR ArmorStart Direct Online Starter

CQM1-AD041 模入单元. 4路 ±10V/0-10V/1-5V/4-20mA

1492-N8 TERM BLCK Adhesive Label

安装导轨 6ES7390-1AB60-0AA0 安装导轨，160 mm

变送器 3RS18001HW00

TIA 博途 WinCC 选件 6AV2107-0LK00-0BB0 SIMATIC WinCC DataMonitor for Runtime Professional 50 Clients

1585J-M8PBJM-10 RJ45 Ethernet Media

1760-L12DWD Pico 12 Point Controller

188-K2C160 Miniature Circuit Breaker 16 A

194L-A25-1754 25 A 194L Load Switch

2090-CNSRPRS-AA09 Kinetix 6000M Network Cable

2090-XB120-06 107 Amp 6 Ohm Resistive Brake Module

BC647MRA075 View Runtime 75 I/O with Proficy GlobalCare Complete with USB Hardware key

GC647IFSTRN00900 GCC iFIX Std HMI 900 I/O Run

IC200CPU005 CPU 128K user configurable user memory, 0.8MSEC/K Boolean one RS232 and one RS485 serial ports

IC646NCL000 Action Calender

IC647IFSTRN00900K iFIX Standard HMI 900 I/O Runtime (M1 Kit Part)

IC670MDD441 Mixed Discrete Module, 24VDC 10 in/6 out w/ESCP

IC697MDL240 120 Vac Isolated Input (16 Points)

IC800SLCAPM030 Control cable to connect the SL servo amplifier terminal block to an APM300 motion controller module. 3 meters

ControlLogix/1756 System 1756-M08SE 1756 8 AXIS SERCOS SERVO MODULE

Industrial Computers 6182H-12BRH4D VVCE 1250, KEY/TOUCH, STD MEM, ENET, DC

Process Control 1757-PFBEXP010 PROFIBUS INTERFACE MODULE EXPANSION

Operator Interface 2711P-RN22C RS232 ISOLATED COMMUNICATION MODULE

Support 9357-ANETL3R SUPT REINSTATEMENT CONTRACT FOR 9357ANETL3

Support 9361-CHARTS SUPT RENEWAL CONTRACT FOR 9361CHART

ControlNet Products 1734-IV4 24V DC 4 CHANNEL SOURCE INPUT MODULE

RSI Software Products 9301-2SE2400U3 UPGRADE: IN-SUPT: RSVIEW WORKS 150 TO 32K

RSI Software Products 9357-DNETL3UR UPGRADE: OUT-SUPT: DNET MGR TO RSNETWORX FOR DNET

Motion Control MPL-A420P-HJ22AA MOTOR,SERVO,4.74NM,5000RPM,ENCDR,230V,5.0KG

Motion Control 2090-UXNFBMP-S09 CABLE,ULGRF50ON-FLEX,MOTOR FEEDBACK,MP,9M

CBL-13-ED-10 Encoder Cable, MTR-1235, 13xx, 14xx, & 1N Series Stepping Motors to IMC-D or S2K, 10 Ft

IC600WD050 I/O Cable, 50 feet (15m)

IC800SKCPV050 Power Cable, S2K to 1-2.5kW S-Series Servo Motors, 5 Meters

OC647IFESGSRUNLMTC iFIX Optn: ESig & ERec Unl I/O Server (M1Component Part)

20AD065A3AYNANC0 PowerFlex 70 AC Drive 65 A at 50 Hp 20A

20DC730N0NNNBEASE PowerFlex 700S AC Drive 730 A 400 kW 20D

20P21AD052RA0NNN PowerFlex 52 A DC Drive

2711-NC22 PanelView 15 m to MicroLogix Cable

280-PWRM22G-M015 ArmorStart Three-Phase Power Media

F2-40BL FX锂电池

1492-MC6X10V1-100 Connection Products

1494U-F100 1494U 100A Fuse Block

软启动器 3RW44536BC36

SIMATIC STEP 7 V14 6ES7822-0AA00-0YL0 SIMATIC STEP 7 基本版 TIA Portal SUS

1585D-M4UBDF-30 1585D Ethernet Media Patchcord

1756-IF8 ControlLogix 8 Point A/I Module

1797-ACNR15 FlexEx ControlNet Adaptor

194E-E25-1753-6A 25 A 194E Load switch

2090-CFBM4DF-CDAF25 MP-Series 25m Feedback Cable

2090-KPBM4-12AA MP-Series Power and Brake Connector Kit

BC646EXH365 Solution Provider additional HMI License

GC646TRT300 Proficy GlobalCare Complete for Server 300 I/O Runtime System

HMI-BEZ-406 Stainless Steel Bezel: 7.4 inch (QPGCXXX0000)/ NEMA 4X

IC641CTL990 Control Professional Developer Package

IC647IFCLNTCDVC iFIX iClient Development (M1Component Part)

IC660EBA023 Electronic Assembly for IC660BBA023

IC695LRE001 RX3i Local Expansion Module Occupies no system slots on base

IC756WRE024K-23 DataViews Runtime for Windows 1-24, Per User, Korean, Version 2.3

FlexLogix System 1794-FLA FLEX LOGIX FLEXBUS2 LOCAL I/0 ADAPTER

PLC-5/1771 System D1771-6.5.88 PLASTICS MOLDING MODULE REFERENCE MANUAL

Process Control 1757-PLXS50 PROCESSLOGIX 50 POINT SERVER LICENSE

Operator Interface 2711P-T7C6B1 PV PLUS 700, TOUCH, RIO/DH, AC PS, STD MEM

Support 9307-RSE8S SUPT RENEWAL CONTRACT FOR 9307RSE8

Support GML-DMR SUPT REINSTATEMENT CONTRACT FOR GMLDM

Support F1785-L20ESERE FIRMWARE UPGRADE FOR 1785-L20E PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2300DEU2 RSVIEW32 WORKS 150-1500 UPGRADE IN-SUPT (DE)

RSI Software Products 9701-VWSB250AENE RSVIEW SE STATION 250 DISPLAY

RSI Software Products 9399-INTSOLUG INTERCHANGE FOR SOLARIS USER GUIDE

Motion Control 2098-IPD-030-DN DRIVE, 15A/30A, ULTRA5000, DEVICENET

BC646MBT001 CIM Machine Edition Traditional Development Suite w/1yr. SAFE

IC300DQM202 8 Relay Outputs (4.0A per point isolated)

IC752MTH899 Monitor -- 18" flat panel LCD active matrix monitor. Includes resistive touch.

MTR-3S65-G-R-0-E-S-MODRR Servo Motor with Seal with 2nd Encoder Fdbk

ZA06B-6114-K214#S A50HVis motor cooling fan straight power connector

20BR248A0AYNANC0 PowerFlex 700 AC Drive 20B

20G1ABC650JN0NNNNN PowerFlex 755 AC Packaged Drive

25A-CTM1 PowerFlex 523 Control Module

2711P-T15C22A9P-B PanelView Plus 7 Graphic Terminal

6SE6440-2UC12-5AA1 0.25KW

1492-JG4TW TERMINAL BLOCK

1492-WM3 IEC Term Blck 8x47.6x41mm Screw

软启动器 3RW44231BC35

性能信号模块 6ES7 532-5HF00-0AB0 AQ 8：模拟量输出模块，高速 AQ 8x U/I HS, 35mm 模块，不含前连接器

156-B90CA1 90 A Contactor

1746-NO8I SLC 8 Point 20ma Output Module

1788-DNBO FlexLogix DeviceNet Communication Module

193S-EEPP E1 Plus 1-5 A Overload Relay

20-PP00056 DISCHARGING RESISTOR 2X8K FR10+

2090-CSBM1DF-14AF14 Kinetix Cable Single DSL 2090-Series

20AC022C3AYYANC0 PowerFlex 70 AC Drive 22 A at 11 kW 20A

GA647WFL050 Proficy GlobalAssist Complete for Proficy Workflow - 50 User License

GPA-602-F8 LVDT Expansion Unit (Full Bridge for Sangamo A6G1, Standard E4-8030), includes G-0602 connecting cable.

IC600CP624RR 19 inch Series Six Plus CPU 24Vdc Power Supply (11 Slots)

IC647HSTCSEO30KM eSignature Option for Historian - Enterprise Corporate Server 30000 Points (M4 Key)

IC647WFLARM002 PWFL - SCADA Alarm Response Management 2 User License

IC694ALG222 Input module, analog 16 point single ended/8 channel differential, voltage.

IC756RDV010J-98 DV Draw Development on IRIX Op Sys, Japanese, Version 9.8

MicroLogix 1200 System 1762-IQ8 8 POINT 24 VDC SINK/SOURCE INPUT MODULE

PLC-5/1771 System 1771-M3 SERVO CONTROLLER MODULE,(1) INCLUDED W/ 1771-QC

Distributed I/O 1794-OB16 24V DC SOURCE OUTPUT MODULE, 16 POINT

Communications 9399-INTDCUUG INTERCHANGE DEVICE CONFIG. UTILITY USER'S GUIDE

Operator Interface D6195-6.5.6 CONTROLVIEW BUILDER SPC CONFIG. USER MANUAL

Support 9358-BERP03S SUPT RENEWAL CONTRACT FOR 9358BERP03ENE

Support F1771-ACNSERB FIRMWARE UPGRADE FOR 1771-ACN I/O MODULE

RSI Software Products 9324-RL0LDRENE RSLADDER VIEWER FOR SLC500

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Motion Control 0041-5072 TEFLON SHAFT SEAL KIT FOR USE ABOVE FOOD LINES

6216A-SI Mini Workstation. 6 (.43") Chars, Red LED Display. Sourcing Outputs. NEMA 4

IC200MDD845 MIXED OUTPUT RELAY 2.0A PER PT ISO 8PT / INPUT 24VDC POS LOG GRP 16PT

IC697ACC624 230VAC SLIM fan tray for the Series 90 70 or RX7i slim racks.

MTR-1221-E-D-E-0 MTR series NEMA 23 stepping motor with encoder. Winding connection type is determined by cable

Z44A730464-G18 Motor power right angle connector for B2/3000 or B6/2000 or A6/3000 or B8/3000is or B12/3000is servo motor

20BD077A3ANNADA0 PowerFlex 700 AC Drive 77 A 60 Hp 20B

20G11NC030JA0NNNNN PowerFlex 755 AC Packaged Drive

22F-B2P5N103 PowerFlex 4M- 0.4 kW (0.5 HP) AC Drive

990NAD23021 Quantum Modbus Plus Super Tap

294D-FD1P5P-G1 Variable Frequency Drive

PFP-50N 导轨 0.5米

1492-SPM3B005-N MCB Supplementary Protector 0.5 A

软启动器 3RW40242BB14

电机启动器 3VU16402CJ00

150-F361NZD SMC Flex Smart Motor Controller

1734-485ASC POINT I/O RS-485/422 ASCII Interface

1771-WN 1771 Field Wiring Arm

193-EEVF E1 Plus 55-110 A Overload Relay

20-750-BUS3-F10 PF755 FR10, IP00, OUTPUT TERMINATION KIT

2090-CPWM7DF-10AA25 MP-Series 25m Servo Power Cable

2097-V33PR3 Kinetix 300 Servo Drive

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