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该体系采用PLC作为操控中心,完成PID闭环运算、多泵上下行切换、显示、故障确诊等功用,由变频器调速方法主动调理水泵电机转速,达到恒压供水的意图。
一、前语
跟着操控技术的发展与完善,变频器及PLC在各个行业的使用愈来愈广,PLC与变频器的可靠性与灵活性得到了用户的认可。一起传统的水塔供水方法暴露了许多缺点:水的二次污染,用水高低峰的不平衡,管道阀门易损坏,维修保养费用过高等等。在此条件下各种恒压供水方法应运而生,其间由变频器、PLC操控的方法尤为遍及,这种方法的特色:体系稳定,功用强大,变频器用于供水更加节能,所以广泛使用在多层住宅小区生活消防供水体系中,现在许多场合也有使用,比方中央空调体系、供水加压站、集中供热等,这种方法经受了时刻的考验,已有许多的使用实例。本文介绍的体系在宝鸡某电厂家属区已从98年运转至今,体系稳定,性能可靠,得到了用户的必定和好评。
二、体系组成:
1、体系概述:
该体系由四台大泵(22KW)与一台小泵(5.5KW)组成;PLC部分由西门子可编程操控器S7-200系列的CPU226,文本显示器TD200组成;变频器采用三菱FR-A540系列,功率22KW。
用户所需的生活用水压力、消防用水压力、运转方法等参数在TD200文本显示器上设定,压力传感器把用户管网压力转换为0-10V标准信号送进PLC模拟量模块EM235,PLC经过采样程序及PID闭环程序与用户设定压力构成闭环,运算后转换为PLC模拟量输出信号送给变频器,调理水泵电机转速,达到恒压供水的意图。
该体系有各个泵的运转时刻累计功用,经过PLC的数据区保持可以断电回忆。每次起动时先起动1#小泵,当用水量超越一台泵的供水能力时,PLC经过程序完成泵的延时上行切换,切换原则为当前未运转的大泵累计运转时刻最少的先投入;当压力超越时,PLC经过程序完成泵的延时下行切换,切换原则为当前正在运转的大泵运转时刻最多的先撤出。直到满足设定压力为止。寻求的最终目标为压力恒定。
当供水负载变化时,变频器的输出电压与频率变化主动调理泵的电机转速,完成恒压供水。
体系还可经过PLC的实时时钟主动守时供水,用户在TD200上设定每天最多6段(段数也可设定)守时供水,比方早上6:00到8:30,中午11:20到1:30等。
体系可动态显示各种参数,如设定压力,运转压力,水位高度,运转方法,实时时刻,日历,各个泵的运转时刻累计(准确到秒),运转状况,故障信息等等。为了不使体系中TD200画面显得呆板,在PLC程序中操控TD200中的画面守时切换,动态显示;
体系还有故障自确诊功用,各泵发作过载、缺相、短路、传感器断线、传感器短路、水位下限、水压超高、水压超低、变频器故障等,都会有声光报警,TD200上一起显示故障类型,告诉设备维修人员处理,并可回忆故障发作时刻及班次,以便追查原因及相关责任。
2、作业原理:主动手动方法
(1)手动运转时,可按下按钮起动中止水泵在工频状况下运转,彻底脱离开PLC及变频器的操控,该功用首要用在检修及主动体系出现故障时的应急供水方法中。
(2)主动运转时,悉数泵的运转依程序主动作业。
上行过程:当在主动运转方法时,按下TD200上的起动软健,体系先起动1#小泵,PLC程序操控模拟量模块EM235给定变频器一固定频率输出,此时若用 PID运算输出直接操控变频器则(设定压力大,运转压力为零,所以运算输出最大)变频器依设定的上升时刻运转,升速太快,体系冲击很大。等泵运转一会儿,管网压力堆集后,再用PID运算输出操控变频器。具体时刻和频率与管网体系有关,在现场调试时这两个参数在TD200上设定调整。管网越大,时刻越长。
当 1#小泵达到50HZ后,体系压力仍偏低,则延时一段时刻后,体系靠PLC程序把1#泵切换到工频运转,一起由PLC输出一个开关量给变频器的MRS端子,变频器瞬间制止输出,此时PLC把运转时刻最少的泵变频接触器接通后,撤掉制止输出,相应的泵变频起动运转;延时切断1#小泵,体系中相应的一台大泵变频运转,压力主动调理,若体系压力平衡,则频率稳定在一个相对的规模,若频率达到50HZ后压力依然偏低,则再投入一台大泵,比较剩下的泵的累计运转时刻,时刻少的先行投入,以此类推。注意,上行中,只要有一台大泵运转,则1#小泵要断开,大泵与小泵一起运转时,小泵的功率很低。
下行过程:当体系压力偏高,变频器运转在18HZ左右(18HZ以下泵的功率很低,经验值)时,PLC程序判断运转在工频状况的泵累计运转时刻(若只有一台泵不作判断),运转时刻最多的泵延时先行撤出,在撤出的瞬间,PLC操控变频器运转频率在50HZ,要不体系冲击过大,简单有水垂现象,延时一会儿后,再把 PID运算输出投入即可;以此类推。注意:下行过程中,到最后一台大泵运转时,频率在18HZ左右,体系压力依然偏高时,则把1#小泵切换到变频运转。这种情况在夜间或许发作,当供水管网很大时,也许没有这个或许性。
三、注意事项:
1、该体系中有泵的工频变频上行切换,为了体系的快速响应,切换时刻最好越短越好,切换时时刻差很小,所以各个泵的变频接触器与工频接触器最好用可逆接触器,电气线路与PLC程序中也要有互锁功用。避免发作意外短路事端。对体系或变频器形成危害。
2、变频器上行下行切换时刻设定,假如设定值过大,则体系不能迅速对管网的用水量做出反应;假如设定值过小,则或许引起体系频繁的投入泵,撤出泵的动作;为此,PLC程序中增加判断设定压力与运转压力在临界切换状况时,只要不超越答应的误差规模内,不做泵的切换。
3、变频器在上行切换时,必须要有瞬间制止输出功用,变频器没有此功用可用自在停车功用;所以选择变频器时要注意这点。
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