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数控加工技术在模具制造中应用的意义
2.1 提高模具的精度
由于在模具制造过程中,对模具的精度的控制至关重要。传统的模具制造需经过一系列的诸如铣、磨、车等加工工艺来完成,加工技术难以保证,而数控加工技术可以保证模具加工的高精度,因此,广泛应用于模具制造中,例如数控铣床、数控成型机床等,除可以满足模具加工的要求外,还可以扩大加工材料的选择范围。
此外,数控加工技术,对于形态复杂及稀有金属等不易加工的材料,可以预先设计进行高精度的加工。
2.2 提高模具生产效率
数控加工技术利用其高速切削工艺,其加工速度相较于传统加工技术可提高 10 倍左右,使得生产出的模具产品具有精度高、稳定好性好等特点。
此外,数控加工技术不仅可以对常见的模具材料进行加工,还可以加工质地较坚硬的材料。
2.3 推进模具制造业向智能化发展
随着信息技术的不断发展,已经渗透到社会生活的各个方面,模具制造业也不例外,它极大的促进了模具制造业想着智能化的方向发展。
在模具的制造过程中通过不断使用信息化技术,不仅可以快速推动模具制造业向智能化发展,而且企业还可以根据收集到的模具制造信息,及时更新系统,以保证最大程度地满足对复杂工艺的技术要求。
此外,通过数控加工技术的信息化管理,还可以打破时间的限制,进行远程控制,实现异地调控操作。
3 、数控加工技术的应用分析
3.1 模具分类
在进行模具加工前,需要进行模具分类,并根据模具种类选择合适的数控机床。数控加工的方式多种多样,为了能取得最佳效果,我们应该合理进行分类,目前,较为常用的数控加工机床有铣加工、电火花切割、车削、磨削加工等,只有将加工所用模具进行合理分类,才能满足生产要求,降低成本。
数控加工是一个整体的流程,只有保证加工的每一道工序都能正常的情况下,才能制造出高质量的模具。
3.2 改进数控技术
随着计算机技术的不断发展,数控加工技术也将随之不断改进和发展。随着数控加工技术的不断提高,模具制造水平也随之提高,例如对于比较复杂的曲面模具,尤其是具有比较细微复杂形状的模具,能够利用数控铣加工及数控电火花加工相结合的方法,实现模具加工的顺利完成。
3.3 优化加工程序
数控编程技术是数控加工技术的重要组成部分,数控加工技术水平对数控加工技术有较大影响,加工程序越好,则加工水平越高,加工效益也就越高。
为保证加工效益,技术人员要综合考量三方面的因素,即加工质量、加工时间及加工程序的应用。因此,对于整个数控编程技术应按照指令并行执行的原则,降低非切削时间,以实现同一时间内的共同并发。
4 、数控加工技术在应用中需注意的问题
对于某些复杂模具,在制造过程中,若原材料选择不当或加工工艺参数设置不当,则有可能产生一系列的不良反应,如模具表面拉毛、铣削过程中出现粘刀现象等。
因此,需要合理进行选材及设置工艺参数。
195-GA02 Auxiliary Contact
2090-CPBM6DF-16AA07 TL-Series 7m Power and Brake Cable
2090-CSBM1DF-14AF05 Kinetix Cable Single DSL 2090-Series
20AC1P3A3AYNANC0 PowerFlex 70 AC Drive 20A
GC647ADC100 GC Dashboard Client 100 Pak
IC200PWB001CA POWER SUPPLY BOOSTER CARRIER - CONFORMAL COATED
IC630PWR320RR 115/230Vac Remote Power Supply Unit
IC647IGSPRM IGS - IGS Premium Drivers
IC647TDV000 CIMPLICITY HMI Server NO LIMIT Development & Runtime System
IC693MDL930LT Relay Output, Isolated, 4 Amp (8 Points) (LT)
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Pico Controllers 1760-CONN-RJ45 INTRA-CBL CONNECT 10/PACK
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Operator Interface 9701-VWSTMDEE RSVIEW STUDIO FOR MACHINE EDITION (GERMAN)
Support 9701-VWSS250AS SUPT RENEWAL CONTRACT FOR 9701VWSS250AENE
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RSI Software Products 9301-2SE3500 RSVIEW32 RUNTIME 100K
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44A726268-001 Terminal Block, Motion Mate APM300 Series I/O
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22C-D022F103 PowerFlex 400 11 kW (15 Hp) AC Drive
140CRA93101C Quantum LMS RIO 站适配器, S908 RIO, 单电缆, CC
285-BRC25-M20D Source Brake Patchcord Cable, 20M, M25
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通用型变频器 6SE6 440-2UD34-5FB1 "45 KW,350 x 850 x 320"
电机启动器 3VU13401TE00
150-C84 Smart Motor Controller Accessory
1692-ZG66BB 24 V DC Electronic Circuit Protection
1771-IFF 1771 16 or 8 Point Analog Input Module
193-EC3FF E3 Plus 28-140 A Overload Relay
198-PL21R IEC Pilot Light Enclosure Accessory
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2094-BC01-M01-S Kinetix 6000 Integrated Axis Module
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MSI-AUTOLINE L&W Autoline Interface
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Application-specific products 1803-EEM10E4 EEM, 16 PULSES, 24V DC, NEMA 4 ENCLOSURE
Operator Interface 2711-T10G1L1 PV1000 GRAYSCALE TOUCH, RIO & RS232 PRINT
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Support 9381-PP10KENR SUPT REINSTATEMENT CONTRACT FOR 9381PP10KEN
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RSI Software Products 9301-2SE330ZHU1R RSVIEW32 RUNTIME 300-1500 UPGRADE OUT-SUPT (ZH)
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Motion Control MPL-B680D-MJ24AA MOTOR,SERVO,60.0NM,2000RPM,MULTI,460V,BRK
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22A-A9P6N113 PowerFlex 4 2.2 kW (3 Hp) AC Drive
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284-PWRM22A-M14 ArmorConnect 3PH Pwr Media Shld Mtr Cbl
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1492-RCDA4D63 Residual Current Device 63 A
6XV1 830-0EH10 PROFIBUS 快速连接总线电缆
变送器 3RS20 40-1GD50
1497-L-M4-0-N Control Circuit Transformer
1606-XLE480FP XLE 10 Amp Power Supply
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188-K3D400 Miniature Circuit Breaker 40 A
194L-HE4E-175I 194L Control and Load Switch Actuator
2090-CPBM7DF-08AF01 1 m Length SpeedTec Flexible Cable
2090-XXNPMF-16S02 Kinetix Drives 2m Standard Cable
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GC647PSF100 Global Care for Proficy Process Systems 1000 I/O with iFIX
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IC800SSI420RP2RR 20A, 480V, Profibus S2K Servo Controller for MTR Series Motors
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Industrial Computers 6181P-15TP2KHSS VERSAVIEW STAINLESS STEEL DISPLAY COMPUTER 15-INCH
Application-specific products 9358-PBNT03ENE RSBATCH NT FOR PROCESSLOGIX 03 UNITS
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Support 9393-RSTLX5S SUPT RENEWAL CONTRACT FOR 9393RSLTX500
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1492-MS6X12H1-10 Connection Products
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1756-PA72K ControlLogix AC Power Supply
188-K1C250-N Miniature Circuit Breaker 25 A
194E-KA40E-P11-PE 194E Load switch
2090-CFBM7DF-CEAF04 Kinetix 4m Flexible Cable
2090-UXNBMP-18S15 MP-Series 15 m Length Brake Cable
BC646SPX365 Solution Provider Annual Base License
GC647IFESGCLNTCRN GCC iFIX Optn: ESig & ERec iClient Run
IC200ALG331CA ANALOG OUTPUT 16 BIT VOLTAGE/CURRENT ISOLATED 4 CH CONFORMAL COATED
IC646MBTS99 Machine Edition Traditional Development Suite Unlimited Site License
IC647IFPRRN00075K iFIX Profsnl SCADA 75 I/O Runtime (M1 Kit Part)
IC660SLD025 Red Safety Label Kit for IC660BBD025 Genius Blocks
IC697CHS770 Redundant Rack (Dual) Rear Mount
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Operator Interface 2711P-T15C4B1 PV PLUS 1500, TOUCH, ENET, AC PS, STD MEM
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IC800BPK020 20 Amp Beta Series Amplifier Package
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25C-B2P5N104 PowerFlex 527 0.4kW (0.5Hp) AC Drive
280-MTR22-M6 ArmorStart 90 Degree M22 Motor Cordset
FX1N-60MT 主机36点入/24点出?晶体管输出
1492-M3X5 IEC 3 x 5 mm Marker Card
1494G-FF3N-421 NEMA 1494G Enclosed Disconnect
软启动器 3RW44436BC36
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1585D-M4HBDM-50 Micro D-Code, QD Style Ethernet Media
1756-BATA Replacement For 1756-BATM Battery Assy
1794-IP4 Flex 4 Point Distributed I/O Comb Module
194E-CA20-P11 194E Load switch
2080-OB4 Micro800 4 Point Source Output
2090-CSWM1DF-18AA25 Kinetix 25m Smartlink Single Cable
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GC646MRC000 Proficy GlobalCare Complete for Logic PC & View Runtime 8,000 I/O
HE693STP110 Discontinued Part. Check with GE IP on migration path.
IC610MDL181RR U.L. Listed Relay Output (5 points)
IC647HSTSS1750KM Historian Standard Server 1,750,000 Points (M4 Key)
IC660BBR100 Block Relay Output Normally Closed 16 Circuits. Module is not UL approved.
IC695ALG112CA RX3i Isolated Analog module, conformal coated, 12 individual isolated channels are configurable for voltage and current. Requires high capacity terminal block IC694TBB032 or IC694TBS032.
IC756WDS000J-22 Dataviews Development Suite (All Windows Languages, Custom Editor Tool kit, Custom Datasource Toolkit, 1 yr SAFE), Japanese, Version 2.2
CompactLogix System 1769-OA8 8 POINT 120/240 VAC OUTPUT MODULE
PLC-5/1771 System 1771-N2 EMPTY SLOT FILLER CARD
Distributed I/O 1799-COV20 CLEAR PLASTIC COVER, 4 STAND-OFFS/SCREWS (20 PT)
Operator Interface 2711P-K6M20D PV PLUS 600 GRAYSCALE, KEYPAD, ETHERNET, DC PS
Support 9325-L3140R SUPT REINSTATEMENT CONTRACT FOR 9325L3140
Support 9358-PBBK30S SUPT RENEWAL CONTRACT FOR 9358PBBK30ENE
Support F1775-S4ASERB FIRMWARE UPGRADE FOR 1775-S4A PLC3 PROCESSOR MODUL
RSI Software Products 1789-L30 SOFTLOGIX5830 CONTROLLER W/5 USABLE CHASSIS SLOTS
RSI Software Products 9701-VWMR030ADEE RSVIEW ME STATION RT 30 DISP-WINDOWS 2000 (GERMAN)
RSI Software Products 9330-GC300U2 UPGRADE: IN-SUPT: RSGUARDIAN CORE 24 TO 4096 NODE
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A06B-6093-H402 Ext. Regen Resistor, 30 Ohm 100 Watt, Beta or I/O Link Amplifiers
IC200UEX211-24 Qty of 24, 28 point expansion. (16) 24VDC In, (12) Relay Out, 120V/240AC Power Supply (includes IC200CBL501)
IC752COM101 Omron 9 pin cable for DataPanel 30/50
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ZA06B-0153-B175#7076 A30/3000 servo motor with IP67 sealing and brake and 64k serial encoder
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20G14NC302JN0NNNNN PowerFlex 755 AC Packaged Drive
25-PM2-A2P5 PowerFlex 520 0.4kW (0.5Hp) Power Module
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FRN0.75C1S-4C 1. 9KVA 2.5A 0.75KW 3相AC380V/50Hz/60Hz
1492-J4 4 square mm Feed-Through Terminal Block
1492-SPM3D160-N MCB Supplementary Protector 16 A
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150-SPPB4BR SMC-50 POWER POLE ASSEMBLY 180A
1738-IE2CM12 ArmorPoint 2 Point Input Module
1784-PCIC ControlNet PCI PC Comms Card
193-KC12 9.0-12.5 A IEC Bimetallic Overload Relay
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GA647IFPRDV00150 GCA iFIX Profsnl SCADA 150 I/O Dev
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IC600BF901RR Remote I/O Driver Module
IC647HSTCCP5M Historian Client Connection Pack 5 Users (M4 Key)
IC647TIDM TID:Texas Instrument Direct
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IC756LDV010E-99 DV Draw Development on Intel/Linux RedHat Op Sys, English, Version 9.9
MicroLogix 1000/1761 System 1761-L10BWB 10 I/O MICROLOGIX 1000
PLC-5/1771 System 1771-OWNA CONTACT OUTPUT MODULE 32 POINT (NORMALLY OPEN)
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Communications 1786-FSKIT V-PIN CONNECTOR KIT
Operator Interface 9399-RSVSPCGR RSVIEW32 SPC GETTING RESULTS GUIDE
Support 9356-PRO2350S SUPT RENEWAL CONTRACT FOR 9356PRO2350
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