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VARISPEED-656MR5

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滚珠丝杠在机床行业的普遍应用，推动了加工机床行业的快速发展，但机械式传动的局限性，已无法应对日益高速化、高效化切削的发展趋势。直线电动机式就是在这种趋势的需求下产生的一种高速高效传动方式，特别是机床的高速传动发展跨上一个新台阶。德国作为世界先进机床的先驱，20世纪80年代就开始了高速铣削和车削技术的研发。1993年，德国EXCELLO公司推出了世界上第一个由直线电动机驱动的工作台HSC-240型高速加工中心，机床主轴最高速达到24 000r/min，最大进给速度为60n/min，加速度达到1g。

当进给速度为20m/min时，其轮廓精度可达0.004mm。美国的Ingersoll公司紧接着推出了HVM-800型高速加工中心，最大进给速度达到75.20m/m i n。

1996年开始，日本相继研制成功采用直线电动机的卧式加工中心、高速机床、超高速小型加工中心、超精密镜面加工机床、高速成形机床等。从此以后，直线电动机在高速数控机床的应用如雨后春笋般地迅速发展起来。近十年来，世界上各工业发达国家纷纷投入巨资，大力研究、开发成功不少直线电动机驱动的高速数控机床，并逐渐有抢占传统滚珠丝杠市场的态势。

直线电动机加工中心在国外的宝马、通用等著名汽车公司已经有成熟的应用，在国内上汽通用、东风雪铁龙、昌河铃木、海马汽车等也有整线的应用实例。本文从技术分析和应用实例上进行了直线电动机和滚珠丝杠驱动加工中心的对比。图1为Comau Urane25直线电动机高速加工中心。
传动原理分析对比滚珠杠副存任的问题如下：

（1）“旋转电动机+滚珠丝杠副”的直线驱动方式存在着多个弹性环节，当整个系统在高速运动时，会出现刚度下降，同时弹性变形使系统的阶次变高，系统的鲁棒性降低，从而使伺服性能下降。弹性变形是数控机床产生机械谐振的根源。

（2）中间传动环节的存在，增加了运动体的惯量，使得位移和速度响应变慢。

（3）间隙死区、摩擦、误差积累等因素，使进给速度和加速度受到限制。

（4）动转平稳性较差，在高速运动下噪声易发热。

（5）精度保持寿命相对短。
而直线电动机以—个运动部件实现直线运动，则具有以下优点：直接驱动中力是无接触传递的，因此无磨损，使用寿命长，维护简单；传动刚性高，推力平稳，直接驱动，弹性环节减少，系统刚性提高，传动效果高；定位精度和重复定位精度高，可达亚微米级，比伺服电动机及滚珠丝杠副传动的加速度和重复定位精度提高7～10 倍。
 

GC646MDB000 Proficy GlobalCare Complete for Logic Developer PC w/Runtime 8,000 I/O""

IC220TBK201 TERMINAL STRIP SET, SPRING STYLE, NIU

IC800SKCPVL050 Power Cable, S2K to 4.5 - 5kW S-Series Servo Motors, 5 Meters

SM1000TAC QUICKMARQUEE 120 VOLT CONVERTER

TGT-S000-1-0RR Target System Module

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20F11ND052AA0NNNNN PowerFlex 753 AC Packaged Drive

20P21AD830RA0NNN PowerFlex DC Drive 830 A

22C-D022F103 PowerFlex 400 11 kW (15 Hp) AC Drive

140CRA93101C Quantum LMS RIO 站适配器, S908 RIO, 单电缆, CC

285-BRC25-M20D Source Brake Patchcord Cable, 20M, M25

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1492-SPM1D200-N MCB Supplementary Protector 20 A

通用型变频器 6SE6 440-2UD34-5FB1 "45 KW,350 x 850 x 320"

电机启动器 3VU13401TE00

150-C84 Smart Motor Controller Accessory

1692-ZG66BB 24 V DC Electronic Circuit Protection

1771-IFF 1771 16 or 8 Point Analog Input Module

193-EC3FF E3 Plus 28-140 A Overload Relay

198-PL21R IEC Pilot Light Enclosure Accessory

2090-CPWM4DF-14AF03 MP-Series 3 m Length Power Cable

2094-BC01-M01-S Kinetix 6000 Integrated Axis Module

DEMOCD00002A Proficy Historian DEMO CD Online

GFK-0664 Series 90-30 Axis Positioning Module (Power Mate-APM) Programmer's Manual

IC200UMM002 VersaMax MicroMotion, 2 independent axis, 24VDC powered. Compatible with VersaMax Micro 20/40/64 and QuickPanel Control or standalone. Requires firmware 3.8 and above on Micro 20/40/64.

IC647AQC999 PA Quality Client - UNL

IC647PME010 Proficy Change Management Server Machine Edition Version - 10 Concurrent Users

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Distributed I/O 1734-IB8 24V DC 8 CHANNEL SINK INPUT MODULE

Application-specific products 1803-EEM10E4 EEM, 16 PULSES, 24V DC, NEMA 4 ENCLOSURE

Operator Interface 2711-T10G16L1 PV1000 GRAYSCALE TOUCH, DF1 & RS232 PRINT

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Support 9381-POCXENS SUPT RENEWAL CONTRACT FOR 9381POCXEN

DeviceNet Products 1790D-TN0V2 DNET LDX, 2 OUTPUT VOLTAGE ANALOG BSE, TERM BLOCK

RSI Software Products 9301-2SE330PTU2R RSVIEW32 RUNTIME 150-1500 UPGRADE OUT-SUPT (PT)

RSI Software Products 9358-PBNTK10ENE RSBATCH NT FOR PROCESSLOGIX BACK-UP KEY 10 UNITS

Motion Control MPL-B680D-MJ22AA MOTOR,SERVO,60.0NM,2000RPM,MULTI,460V

Miscellaneous ABPGMC-CD MOTOR CONTROL GUIDE CD

HE200TIM100 Time server - need 1 TIM100 per network to provide GPS time signal, with antenna with a 6 foot cable

IC646NSL999 CIMPLICITY SQL - Internet Connector

PC752CMB000 COMPROFIBUS Network Configuration Software. Provided on CD-ROM (for Profibus Option only)

ST-2414 STXi output module 4 points, Negative Logic, Diagnostics, 24VDC/ 0.5A

20BC085A3AYNAEC0 PowerFlex 700 AC Drive 85 A 45 kW 20B

20F14NC140AN0NNNNN PowerFlex 753 AC Packaged Drive

22A-A9P6N103 PowerFlex 4- 2.2 kW (3 HP) AC Drive

TSXMFPP004M Quantum Unity V2 PCMCIA存储扩展卡，程序存储4x1024K（Flash）

284-PWRM22A-M12 ArmorConnect 3PH Pwr Media Shld Mtr Cbl

CJ1M-CPU22 CPU单元I/O点数320，10K程序容量，不可接扩展机架。

1492-RCDA4D40 Residual Current Device 40 A

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变送器 3RS11 42-2GW80

1497-L-BASX-0-N Control Circuit Transformer

1606-XLE480EPC XLE 20 Amp Power Supply

1764-24AWA MicroLogix 1500 24 Point Controller

188-K3D400 Miniature Circuit Breaker 40 A

194L-HE4E-175I 194L Control and Load Switch Actuator

2090-CPBM7DF-08AF01 1 m Length SpeedTec Flexible Cable

2090-XXNPMF-16S02 Kinetix Drives 2m Standard Cable

BC647TRT999 CIMPLICITY HMI Viewer Runtime System with Proficy GlobalCare

GC647PSF100 Global Care for Proficy Process Systems 1000 I/O with iFIX

IC200NDD010 10 point PLC, (6) 12VDC In, (4) 12VDC Out, 12VDC Power Supply

IC646PPA772 PA-70 with 772 CPU - AC

IC647NCA000 CIMPLICITY Change Approval for Unlimited Point Server

IC690ACC901 Mini-Converter Kit with cable (RS-485/RS-232)

IC697VDQ120 Discontinued. Replacement is Embedded VMIVME-2131-110 Not UL Approved. Contact GE Embedded for more details.

IC800SSI420RP2RR 20A, 480V, Profibus S2K Servo Controller for MTR Series Motors

SLC/1746 System 1747-SN REMOTE I/O SCANNER MODULE

Industrial Computers 6181P-15TP2KHSS VERSAVIEW STAINLESS STEEL DISPLAY COMPUTER 15-INCH

Application-specific products 9358-PBNT03ENE RSBATCH NT FOR PROCESSLOGIX 03 UNITS

Operator Interface 2711-K5A1L1 PV550 MONOCHROME KEY, RIO & RS232 PRINT

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Support 9393-RSTLX5S SUPT RENEWAL CONTRACT FOR 9393RSLTX500

ControlNet Products 2711P-K10C15D2 PV PLUS 1000, KEYPAD, CNET, DC PS, EXT MEM

RSI Software Products 9301-2SE2500U5R UPGRADE: OUT-SUPT: RSVIEW32 WORKS 5000 TO 100K

RSI Software Products 9358-BEPNT03ENE EPROCEDURE FOR NT 03 UNITS

Motion Control MPL-A4540F-SJ22AA MOTOR,SERVO,10.2 NM,3000RPM,SINGL,230V,9.5KG

Motion Control 2090-XXNPMP-14S01 CABLE,NON-FLEX,MOTOR POWER,MP/1326AB,14 GAUGE,1M

GABI3D200C2P/DN QUICKPANEL 10.5" TFT W/DVN 24VDC GE LABEL

IC641SWC316 Logicmaster 90-30 Ethernet TCP/IP for Windows 95/NT in a DOS Box w/ InfoLink and Stn Mgr Cable

IC800SSI107P2 7.2 Amp S2K Series Servo Amplifier/Controller with Profibus, 115/230 VAC

PSPC-ADMIN10 Prof Shop Floor SPC Admin 10 User

20BB052A0AYNBNC0 PowerFlex 700 AC Drive 52 A 20 Hp 20B

20DE590N0ENNBNANE PowerFlex 700S AC Drive 590 A 600 Hp 20D

2198-BARCON-55DC200 Kinetix 5700 55mm DC Bus Bar

2711P-K15C4D8 PanelView Plus Terminal

280-PWRM35D-M2 ArmorStart Three-Phase Power Media

CPM2A-60CDT-D 60点主机 DC24V 36点入24点晶体管输出 自带RS232C口?

1492-MS6X12H1-10 Connection Products

1495-N75 2 in. Hub

行程开关 3SE53120SJ13

运行版软件 6AV2105-2BD04-0BD0 SIMATIC WinCC Runtime 专业版 Powerpack 128 PowerTags -> 512 PowerTags V14

1585J-M4UBJM-30 RJ45 Ethernet Media

1756-PA72K ControlLogix AC Power Supply

188-K1C250-N Miniature Circuit Breaker 25 A

194E-KA40E-P11-PE 194E Load switch

2090-CFBM7DF-CEAF04 Kinetix 4m Flexible Cable

2090-UXNBMP-18S15 MP-Series 15 m Length Brake Cable

BC646SPX365 Solution Provider Annual Base License

GC647IFESGCLNTCRN GCC iFIX Optn: ESig & ERec iClient Run

IC200ALG331CA ANALOG OUTPUT 16 BIT VOLTAGE/CURRENT ISOLATED 4 CH CONFORMAL COATED

IC646MBTS99 Machine Edition Traditional Development Suite Unlimited Site License

IC647IFPRRN00075K iFIX Profsnl SCADA 75 I/O Runtime (M1 Kit Part)

IC660SLD025 Red Safety Label Kit for IC660BBD025 Genius Blocks

IC697CHS770 Redundant Rack (Dual) Rear Mount

IC800CBL065 Replaced by cable IC800CBL068

ControlLogix/1756 System 1756-A10 10 SLOT CONTROLLOGIX CHASSIS

Industrial Computers 6182H-7KRH4D VVCE 700, KEYPAD, STD MEM, ENET, DC

Process Control 9358-PBBK10ENE RSBIZWARE BATCH FOR PLX BACK-UP KEY 10 UNITS

Operator Interface 2711P-T15C4B1 PV PLUS 1500, TOUCH, ENET, AC PS, STD MEM

Support 9352-WGG100S SUPT RENEWAL CONTRACT FOR 9352WGG100

Support 9330-CCS SUPT RENEWAL CONTRACT FOR 9330CC

ControlNet Products 1786-RG6 CONTROLNET RG6 QUAD SHIELD COAX CABLE

RSI Software Products 9301-2SE235ESU2R RSVIEW32 WORKS 300-5K UPGRADE OUT-SUPT (ES)

RSI Software Products 9352-WGS200U UPGRADE: IN-SUPT: RSSERVER GE 90 16 TO 32 BIT

Motion Control MPL-A310F-HJ22AA MOTOR,SERVO,1.58NM,3000RPM,ENCDR,230V,3.0KG

Motion Control 2090-DANBT-18S05 CABLE, NON-FLEX, MTR BRK FOR CABLE-MTD CONNS, 05M

BC646SPM365 Solution Provider Annual License w/Additional ME Suite

IC300TRM016 Spring-clamp style I/O plug, 16-terminal

IC800BPK012 12 Amp Beta Series Amplifier Package

MTR-3T69-G-R-B-M-0RR Servo Motor Metric 24V Brake

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25C-B062N104 PowerFlex 527 15kW (20Hp) AC Drive

280-MTR22-M4 ArmorConnect Motor Cable

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1492-M3X12 IEC 3 x 12 mm Marker Card

1494G-FF3N NEMA 1494G Enclosed Disconnect

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1585D-M4HBDM-5 Micro D-Code, QD Style Ethernet Media

1756-BA2 ControlLogix L6X Ser B ONLY Battery Assy

1794-IM8 Flex 16 Point Digital Input Module

194E-CA20 194E Load switch

2080-MOT-HSC Micro800 250KHz HSC Plug-In

2090-CSWM1DF-18AA21 Kinetix Cable Single DSL 2090-Series

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GC646MRB700 Proficy GlobalCare Complete for Logic PC Runtime 700 I/O

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IC610MDL181RR U.L. Listed Relay Output (5 points)

IC647HSTSS1750KM Historian Standard Server 1,750,000 Points (M4 Key)

IC660BBR100 Block Relay Output Normally Closed 16 Circuits. Module is not UL approved.

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IC756WDS000J-22 Dataviews Development Suite (All Windows Languages, Custom Editor Tool kit, Custom Datasource Toolkit, 1 yr SAFE), Japanese, Version 2.2

CompactLogix System 1769-OA8 8 POINT 120/240 VAC OUTPUT MODULE

PLC-5/1771 System 1771-N2 EMPTY SLOT FILLER CARD

Distributed I/O 1799-COV20 CLEAR PLASTIC COVER, 4 STAND-OFFS/SCREWS (20 PT)

Operator Interface 2711P-K6M20D PV PLUS 600 GRAYSCALE, KEYPAD, ETHERNET, DC PS

Support 9325-L3140R SUPT REINSTATEMENT CONTRACT FOR 9325L3140

Support 9358-PBBK30S SUPT RENEWAL CONTRACT FOR 9358PBBK30ENE

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A06B-6093-H402 Ext. Regen Resistor, 30 Ohm 100 Watt, Beta or I/O Link Amplifiers

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IC752COM101 Omron 9 pin cable for DataPanel 30/50

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1492-J4 4 square mm Feed-Through Terminal Block

1492-SPM3D160-N MCB Supplementary Protector 16 A

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1738-IE2CM12 ArmorPoint 2 Point Input Module

1784-PCIC ControlNet PCI PC Comms Card

193-KC12 9.0-12.5 A IEC Bimetallic Overload Relay

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2090-CSBM1DE-10AF30 Kinetix Cable Single DSL 2090-Series

20AB4P2A0AYNNNC0 PowerFlex 70 AC Drive 4.2 A at 1 Hp 20A

GA647IFPRDV00150 GCA iFIX Profsnl SCADA 150 I/O Dev

GP647IFESGDV00900 GCP iFIX Optn: ESig & ERec 900 I/O Dev

IC600BF901RR Remote I/O Driver Module

IC647HSTCCP5M Historian Client Connection Pack 5 Users (M4 Key)

IC647TIDM TID:Texas Instrument Direct

IC693NIU004 Series 90-30 Ethernet NIU (Ethernet I/O)

IC756LDV010E-99 DV Draw Development on Intel/Linux RedHat Op Sys, English, Version 9.9

MicroLogix 1000/1761 System 1761-L10BWB 10 I/O MICROLOGIX 1000

PLC-5/1771 System 1771-OWNA CONTACT OUTPUT MODULE 32 POINT (NORMALLY OPEN)

Distributed I/O 1791-N4V2 BLOCK I/O, 120V AC, 6 POINT ANALOG MODULE

Communications 1786-FSKIT V-PIN CONNECTOR KIT

Operator Interface 9399-RSVSPCGR RSVIEW32 SPC GETTING RESULTS GUIDE

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电机启动器 3VU16400MM00

150-CC25 SMC-3 Accessory

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1771-IXHR 1771 8 Point Input Module

193-EC4EE E3 Plus 18-90 A Current Relay

198-WT2 ModCenter IEC Wiring Kit

2090-CPWM4DF-16AF09 MP-Series 9m Power Cable

2094-BL75S Kinetix Line Interface Module

DEMOCD00014 Proficy Shop Floor SPC - DEMO CD

GFK-0777 Analog-100 Brushless Servo Amplifier Instruction Manual

IC210DAR010 AC (85 to 264VAC) Power Source, 6 AC in/4out (Relay 8 Amp), Expandable, with LCD/Keypad

IC647ASC010 PA SDK 10 Pak

IC647PPSOF3 Proficy Process Systems Operator Console with iFIX - 3 Pak

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MSI-DASHBOARD-10 Dashboard Client 10 Pack

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Distributed I/O 1734-OX2 24V DC COIL N.O./N.C. DPST RELAY MODULE

Application-specific products 1803-EEM30 EEM,48 PULSES, 24V DC

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