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数控加工技术是通过数字化信息来自动化控制机械设备的技术,随着科学技术的发展,产品更新换代较快,多品种、中小批量生产的比重越来越高,对零件的形状及精度要求也越来越高。传统的加工设备和制造方法难以满足要求,而数控加工技术能够有效解决结构复杂、精密、小批多变零件加工问题,因此,得到广泛应用。
在实际生产中,通过模具加工生产出的价值,要远远大于模具本身的价值。在模具制造生产过程中,使用数控加工技术不仅可以保证模具的精度,而且可以方便高效的对模具进行设计和加工。因此,数控技术在模具制造中发挥着重要的作用。
1、 数控加工技术特点
数控加工技术分为数控机床和数控编程两方面,其中,数控加工机床属于模具制造中的硬件设施,直接影响着模具加工的质量和效率;数控编程则属于软件设施,可以满足不同模具的加工要求,从而方便、高效的完成了加工任务。
1.1 高质量的产品性能
传统的模具制造技术不成熟,制造工艺较粗糙,加工产生的次品和废品率较高,模具质量较低,难以满足高质量的要求。相比与传统的模具制造,数控加工技术采用了数字一体化操作系统,能较好的控制误差,保证加工精度且质量稳定。
1.2 较复杂的零件加工
数控机床的驱动装置主要由主轴电机、进给单元、进给电机及主轴驱动单元四部分组成,能够实现多坐标的联动,完成模具生产的各项复杂工作,适用于加工复杂模具。
1.3 高效的生产率
随着市场经济的不断发展,需要有竞争力的产品来带动生产效率的提高,模具制造周期、产品质量及加工生产成本,对模具产品的市场竞争力影响较大。因此,如何缩短模具制造周期、提高产品质量显得尤为重要。
数控加工技术利用数字操作系统对加工过程进行控制,大大缩短了模具制造时间,整个加工生产过程高速、高效,提高了生产效率和产品质量。
1.4 高度的自动化
数控加工技术采用数字化的操作技术,连续性好,自动化高。相对于传统的加工技术来说,不但能降低操作工人的劳动强度,而且模具制造的连续性好,不易出错,能够提高模具的加工效率高,且质量较好。
在自动化技术下,生产可以实现流水线,各部分的操作人员只需按要求进行操作即可。因此,数控加工技术被不断应用于模具的加工生产中,进一步提高了企业的经济效益
1.5 对操作人员技术要求高
同传统模具制造不同,数控加工技术多操作人员的专业水平要求较高,需要具备专业的数字化技能,除必须掌握计算机操作技能外,还必须精通数控加工技术的各种控制语言,只有熟练掌握数控加工语言,才能完成代码的编写,实现对数控机床的操控。
为了能够充分发挥数控加工技术在模具加工中的重要作用,只有具备专业水平的操作人员才能够从事相关工作。
Operator Interface 2711-NM4 128K EEPROM MEMORY CHIP FOR BACKUP ONLY
Support 9358-HSTSSROLR SUPT REINSTATEMENT CONTRACT FOR 9358HSTSSROL
Support 9380-RSBEDEQPR SUPT REINSTATEMENT CONTRACT FOR 9380RSBEDEQP
DeviceNet Products 1790D-N0V2 DNET LDX, 2 OUTPUT VOLTAGE ANALOG BSE,D-SHELL CONN
RSI Software Products 9301-2SE3403DEE RSVIEW32 RUNTIME 32K WITH RSLINX (GERMAN)
RSI Software Products 9399-EVENTMSTRUG RSEVENTMASTER USER GUIDE
Motion Control MPG-B025-091M22 MOTOR,SERVO,GEAR RATIO 91,100NM,65RPM,MULTI,460V
9450-SA Protocol Converter. 2 Serial & 1 Bidirect Parallel Port
GC646TDV915 Proficy GlobalCare Complete for Server 1500 I/O Develop/Runtime System
IC641SWP308 LM 90-30/20 ver. 4.02 for NEC 9800 Computer
IMC-313D-X-D IMC-D Series Servo Motor Controller, DeviceNet, 3 Amp
PSPC-DC100/E Prof Shop Floor SPC DC 100 User w/ eSig
20BC011A0AYNADC1 PowerFlex 700 AC Drive 20B
20DJ730N0ENNBNANE PowerFlex 700S AC Drive 730 A 600 Hp 20D
2198-H040-AP-T K5500 FR1,2 AC control conn
2711P-RAAK7 PanelView Plus 7 Series Accessory
280-PWRM35F-M30 ArmorConnect 3-PH Power Media trnk cable
CP1W-CN811 CPM1A扩展单元用IO连接电缆,80CM
1492-MS8X12V1-END Connection Products
模拟量输入/输出模块SM 6ES7 331-7PF01-0AB0 AI/8 电阻,热电阻,光电隔离,40pin 前连接器
行程开关 3SE53220SE21
运行版软件 6AV2105-4FF04-0AE0 SIMATIC WinCC Runtime 专业版 V14 Upgrade WinCC V7.0..V7.3 Runtime 2048 PowerTags -> WinCC Runtime 专业版 2048 PowerTags V14
1585J-M8CBJM-8M5 RJ45 Ethernet Media
1756-RM2K CLX Redundancy Module
188-K1D160 Miniature Circuit Breaker 16 A
194E-Y25M-1756-6N 25 A 194E Load switch
2090-CFBM7E7-CEAF02 2 m Length SpeedTec Extension Cable
2090-UXNFBY-S25 Y-Series 25 m Length Feedback Cable
BC646TRT050 Server 50 I/O RUNTIME SYS with Proficy GlobalCare
GC647IFPLRN00075 GCC iFIX Plus SCADA 75 I/O Run
IC200CBL545 VersaMax CPU001, 9-pin, RS-232 to DataPanel 3x/5x
IC646MPP050 Logic Developer PLC Professional 50 pack
IC647IFPRSRUNLMTK iFIX Profsnl SCADA Unlimited Server (M1 Kit Part)
IC660TSD100 Terminal Assembly for IC660BBD100/101
IC697CPM925RR CPU, 64MHz, 12K Discrete I/O, 1024K RAM, 80486DX2
IC800PCUBC02S030 Powercube flying lead interface cable configured for 200 steps/revolution and power save enabled. 3 meters
ControlLogix/1756 System 1756-OB16E 10-31 VDC ELEC FUSED OUTPUT 16 PTS (20 PIN)
Industrial Computers 6182H-10KEH15B VVCE 1000, KEYPAD, EXT MEM, CNET, AC
Process Control 9358-PBV01ENE RSBIZWARE BATCH FOR PLX VIEW ADDITIONAL CLIENTS
Operator Interface 2711P-RBK15 PV PLUS 1500 KEYPAD REPLACEMENT BEZEL
Support 9355-WAB1CENS SUPT RENEWAL CONTRACT FOR 9355WAB1CEN
Support 9351-SLRSR SUPT REINSTATEMENT CONTRACT FOR 9351SLRS
ControlNet Products 1786-RPFRXL CONTROLNET FIBER RING REPEATER - EXTRA LONG
RSI Software Products 9301-2SE2400ESU1 RSVIEW32 WORKS 1500-32K UPGRADE IN-SUPT (ES)
RSI Software Products 9355-WABGWEU4R UPGRADE: OUT-SUPT RSLINX OEM TO RSLINX GATWAY
Motion Control MPL-A320H-HK24AA MOTOR,SERVO,2.94NM,3500RPM,ENCDR,230V,BRK,5.1KG
Motion Control 2090-DANPT-16S12 CABLE, NON-FLEX, MTR PWR, CABLE-MTD CONN, 16AWG, 1
BC647MQPU01 View for QuickPanel (Upgrade from QuickDesigner) with Proficy GlobalCare Complete and a hardware key
IC5008TAW0000 18" Intelligence Industrial PC, Standard Series Win2000
IC800MCUB12310XD Stepping Motor Cube, 175 oz-in with DeviceNet Option, NEMA 23
OC647IFESGCLNTCDVM iFIX Optn: ESig & ERec iClient Development (M4 Part)
20AD022A3AYYAEG1 PowerFlex 70 AC Drive 22 A at 15 Hp 20A
20DC260A0NYNACANE PowerFlex 700S AC Drive 20D
20G1ANF142JN0NNNNN PowerFlex 755 AC Packaged Drive
25C-E022N104 PowerFlex 527 15kW (20Hp) AC Drive
280-PWRM22B-M10 ArmorStart Three-Phase Power Media
FX1N-422-BD RS422C 通信用适配器
1492-M5X5H21-30 Connection Products
1494H-EA3H2 Heavy Duty Fusible Safety Switch
软启动器 3RW44462BC44
ET 200SP 6ES7193-6BP20-0DA0 基座单元 BU15-P16+A10+2D,类型A0,直插式端子,带有10个AUX端子,用于新负载组,15mm宽
1585D-M4TBJM-0M3 Micro D-Code, QD Style Ethernet Media
1756-ENBTK ControlLogix Communication Module
1794-OF8IH Flex 8 Point Analog Output Module
194E-CA80-P11 194E Load switch
2090-CCMCNDS-48AA03 Kinetix 3 MLX to Drive Cable
2090-DANPT-16S03 TL-Series 3m Power Cable
ABKCTDE0000/ABD 6 inch TFT QuickPanel TCP w/AB DH+ 24VDC
GC646PCMS25 GlobalCare Complete for Change Management Electronic Signature Module 25 Pack
HE700GEN100 Single channel Genius interface module for VME.
IC630MDL380RR Relay Output Module (16 points)
IC647HSTSSEO10000KM eSignature Option for Historian - Standard Server 10,000,000 Points (M4 Key)
IC660BLD023 Cover w/Label for IC660BBD023
IC695CHS007 7 Slot Universal Base. Slot 0 limited to power supply (IC695PSxxx) only and slot 6 is a PCI slot only (IC695xxx). Slots 1 through 5 support both PCI and high speed serial connection (IC695xxx and IC694xxx)
IC756WET100E-27 Custom Editor Toolkit English v2.7
CompactLogix System 1769-CRR3 3.28 FT (1 M) RIGHT-TO-RIGHT BUS EXPANSION CABLE
PLC-5/1771 System 9399-RSRGR RSRULES GETTING STARTED GUIDE
Distributed I/O D1794-6.5.9 FLEX I/O REMOTE I/O ADAPTER MODULE USER MANUAL
Operator Interface 2711P-B7C15B2 PV PLUS 700, KEY/TOUCH, CNET, AC PS, EXT MEM
Support 6413-DDMCR 6413-DDMC SOFTWARE SUPPORT REINSTATEMENT
Support 9358-PLTM2300R SUPT REINSTATEMENT CONTRACT FOR 9358PLTM2300ENE
Support F1784-KTCX15SERB FIRMWARE UPGRADE FOR 1784-KTCX15 COMMUNICATION MOD
RSI Software Products 9301-2SE2200FRU1 RSVIEW32 WORKS 150-300 UPGRADE IN-SUPT (FR)
RSI Software Products 9701-VWSB000DEU4 SE STATION UNTLD-SE SRV UNTLD DISP+CLIENT (GERMAN)
RSI Software Products 9399-BUTTONUG RSBUTTON USERS GUIDE
Motion Control 2098-IPD-020 DRIVE, 10A/30A, ULTRA5000
ABKSTDN0000/DVN 6" Color STN, TCP Label, 24Vdc, with DeviceNet, No Agency Approvals
IC300ADC010 2 channel Analog Inputs, Voltage (0-5vdc, +/-5vdc, 0-10vdc, +/-10vdc), 12 bit
IC752DPJ003RR Datapanel J+ with Advanced software, 256x64 LCD with EL backlight. Various sizes of text, bitmaps, bar graphs, real time clock. With Real Time Trends & Host Communications. Includes integrated keypad for data entry. No touch capability.
MTR-3S34-G-R-0-E-SRR Servo Motor Nema34 with Seal
ZA06B-6073-K250 Alpha i-series servo SVM amplifier spare control power fuse
20BE062A0AYNAND0 PowerFlex 700 AC Drive 62 A 60 Hp 20B
20G14NF119JA0NNNNN PowerFlex 755 AC Packaged Drive
25-RF018-CL PowerFlex 520 18.3A 480V EMC Filter Kit
2711P-RTFC PanelView Plus 400 600 Mounting Lever
FRN160G11S-4CX 232KVA 304A 160KW 3相AC380V/50Hz/60Hz
1492-JD3-B 2.5 mm Double Level Terminal Block
1492-W10-G IEC Term Blck 8x47.6x41mm Screw
软启动器 3RW40746BB34
CPU 模块 6ES7 672-7AC01-0YA0 CPU 1507S,VERSION 2.0(1 个浮点授权 ),仅能在 SIMATIC IPC 上使用
153H-C85XBD-46 SMC-3 ENCLOSED COMBINATION 85A
1746-C16 SLC 50 inch Interconnect Cable
1786-CTK ControlNet Media Toolkit
193-T1AB10 0.75-1.0 A IEC Bimetallic Overload Relay
20-FI13300 PowerFlex 700S/H Main Fan Assembly
2090-CSBM1DF-10AF20 Kinetix Cable Single DSL 2090-Series
20AC011A3AYYANC1 PowerFlex 70 AC Drive 20A
GA647TDV075 Proficy GlobalCare Assist for CIMPLICITY HMI Server 75 I/O Development and Runtime System
GP647IFPRDV00075 GCP iFIX Profsnl SCADA 75 I/O Dev
IC600BF946RR Loop Management Module (Proloop System)
IC647HSTCS10000KM Historian Enterprise Corporate Server 10,000,000 Points (M4 Key)
IC647TRT075 CIMPLICITY HMI Server 75 I/O Runtime System
IC693PWR321CA Conformal Coated Power Supply 120/240VAC, standard.
IC756MDV001K-98 DV Development - Alpha OpenVMS Addt'l User, Korean, Version 9.8
MicroLogix 1000/1761 System 1761-MMB MICROMENTOR BASICS BOOK FOR PROGRAMMABLE CTRLRS
PLC-5/1771 System 1771-NIS HIGH RESOLUTION ISOLATED ANALOG MODULE
Distributed I/O 1792D-CBFM MAXUM MEDIA BASE FOR KWIKLINK FLAT MEDIA
Communications 9351-SLRS INTERCHANGE FOR SOLARIS
Operator Interface D6190-6.5.28 CONTROLVIEW SCADA OPTION USER MANUAL
Support 9358-B30R SUPT REINSTATEMENT CONTRACT FOR 9358B30ENE
Support 9392-CDRSJPU UPGRADE TO ENGLISH/JAPANESE BUNDLE
RSI Software Products 9310-WE5200E RSLOGIX EMULATE 5
RSI Software Products 9301-2SE3500PTU4 RSVIEW32 RUNTIME 150-100K UPGRADE IN-SUPT (PT)
RSI Software Products 9356-STD2200 RSSQL STANDARD VERSION WITH 300 TAG LIMIT
Motion Control TL-A2540P-BJ34AA MOTOR, SERVO, 2.9NM, 5000RPM, 17BIT SERIAL FEEDBAC
44C741863-001 Cable, Alpha SVU Amplifier Battery Kit, 2 Meters,
IC200CHS012 I/O INTERPOSING BOX STYLE
IC694MDL654 INPUT MODULE 5/12 VDC (TTL) 32 POINT POS/NEG LOGIC
MSI-UNIV-WEB-50 Universal Web Client(RTIP / Dashboard / Web / Excel Addin) 50 Pak
VSPC32-SF5 VisualSPC ShopFloor includes Attribute Data Collection, Measurement Sy stems Analysis and A-681 interface cable. 5 license pack.
20BD040A3AYNANC0 PowerFlex 700 AC Drive 40 A at 30 Hp 20B
20G11JF1K4JN0NNNNN PowerFlex 755 AC Packaged Drive
22D-D017N104 PowerFlex 40P- 7.5 kW (10 HP) AC Drive
140NOM21100C Quantum MB+ 网络适配器, 1MB, 1MB+, 单电缆, CC
290E-FAZ-G1 Direct Online Starter
MY3N 24VDC,110VAC,220VAC,3开3闭,触点 5A LED灯
1492-SPM2C080 MCB Supplementary Protector 8 A
软启动器 3RW30271BB04
电机启动器 3VU16403MG00
150-F201NBDD SMC Flex Smart Motor Controller
1732D-IBDPM12MND ArmorBlock 16 Point Input Block
1771-OR 1771 6 Point Digital Output Module
193-ED1EP E1 Plus 5.4-27 A IEC Overload Relay
199-FSMA2 Industrial Relay R-C Surge Suppressor
2090-CPWM7DF-08AA05 MP-Series 5m Standard Power Cable
2094-XL75S-C2 Kinetix 6000 Line Interface Module
EDS-205 Industrial 5-port Unmanaged 10/100 Switch (-10 to 60 deg c op temp)
GFK-1179 Installation Requirements for Conformance to Standards
IC220ACC002 MODULE LABELS WIDE, QTY 10
IC647BSU010 Batch Server Pak Upgrade (5 to 10 Units)
IC647PRTHE050C Proficy Portal Historian Edition Client Pack 50 Users (M1 Key)
IC693CPU364RR CPU364 Module (240K Bytes configurable user memory), Embedded Ethernet
IC756ADV000J-99 DV Development - AIX Op Sys, Japanese, Version 9.9
MSI-EFF-5-43 Efficiency Mang Clients 5 Pack-43
SLC/1746 System 1746-RT25G REPLACEMENT TERMINAL BLOCK (GREEN)
Distributed I/O 1738-IB4M12 24VDC 4 SINKING INPUTS WITH M12 CONNECTORS
Application-specific products 6404-DDMC DIAGNOSTIC DETECTION & MACHINE CTRL FOR WINDOWS NT
Operator Interface 2711-NL1 BACKLIGHT LAMP PV550
Support 9302-PMOR SUPT REINSTATEMENT CONTRACT FOR 9302PMO
Support 9510-PPKEWENR SUPT REINSTATEMENT CONTRACT FOR 9510PPKEWEN
DeviceNet Products 1787-USADPTR U.S. P/S ADAPTER FOR 1770-KFD
RSI Software Products 9301-2SE3353 RSVIEW32 RUNTIME 5K WITH RSLINX
RSI Software Products 9326-AD1UENE RSAUTOMATION DESKTOP 1 USER
Motion Control MPG-A004-091S22 MOTOR,SERVO,GEAR RATIO 91,15NM,66RPM,SINGL,230V
Silver Series 1756-M3 LOGIX5550 2MBYTE EXPANSION MEMORY
HE693IBS313 Interbus-S slave module for Series 90-30 autoconfiguring CPU313 rack.
IC655MDL524RR Input Simulator Module, 16 or 32 Points Switch Selectable
QPI31200S2P QUICKPANEL COLOR 10.5" STN
ST-4622 STXi analog output module 2 Channels, 0~5Vdc, 12-bit
20BC170A3ANNACC0 PowerFlex 700 AC Drive 20B
20F1AGC367JN0NNNNN PowerFlex 753 AC Packaged Drive
22A-V6P0N104 PowerFlex 4- 1.1 kW (1.5 HP) AC Drive
140DAI74000 Quantum 开关量 AC 输入, 16点, 48 VAC, 隔离
284D-FVD2P3D-10-CR-EMI DeviceNet Variable Frequency Drive
E3JK-T11 5m,分离式,明通,NPN晶体管输出100mA,电源:10-30VDC
1492-SJ5-10 IEC Side Jumper, 10 PL 5mm
人机界面 6ES7810-5CC08-0YA5 "STEP7 V5.3 专业版 2004?SP1"
6ES78220AA030YE5
1497B-A11-M14-3-N Control Power Transformer
1606-XLS240-UPSE Power Supplies
1769-CJC CompactLogix CJC Temperature Sensor
188-K4D130 Miniature Circuit Breaker 13 A
194R-CN60-1753-PB Non-Fused 194R Disconnect Switch
2090-CPBM7DF-10AF90 MP-Series 90 m Length Cable
2090-XXNPMP-14S60 MP-Series 60 m Length Power Cable
CBL-14-MP-10 Power cable for MTR-1235 or MTR-1300 or MTR-1400 series splashproof stepping motors. 10 feet
GF-0190 Connecting FlashCable to Federal Maxum Plus.
IC200TBX023 Tool box, 23 point, (IC200UAL006) DC In/Relay Out, 2 analog In, 1 anal og out, AC powered (requires AC power) provided with software, manuals and cables (IC640VPS002 and IC646MPM001)
IC646TBPAS050 Production Accounting Server 50 mass balance streams
IC647NMR000 CIMPLICITY HMI MODBUS RTU Communications Driver
IC693ACC313 Series 90-30 10 SLOT ADAPTER BRACKET
IC750VFD220RR PANELWARE 2-Line x 20-Character VFD Dislplay
IC800VMCE050 Encoder cable for 100 W to 750 W VersaMotion servo motors- 5 meter
SLC/1746 System 1746-OB6EI ELECTRONICALLY PROTECTED DC OUTPUT MODULE
Industrial Computers 6155R-NS2KH VERSAVIEW NON-DISPLAY COMPUTER
Application-specific products 6556-SDM DIE MONITORING SOFTWARE FOR THE SLC
Operator Interface 2711-B6C14 PV600 COLOR KEY&TOUCH, MBUS & RS232 PRINT
Support 9301-2SE2300JPS SUPT RENEWAL CONTRACT FOR 93012SE2300JP
Support 9307-EM10K3PXR SUPT REINSTATEMENT CONTRACT FOR 9307EM10K3PXENE
DeviceNet Products 1734D-IA8XOA8 120 VAC 8 IN 8 OUT, DNET COMMS, SCREW
RSI Software Products 9301-2SE250KOU1R RSVIEW32 WORKS 32K-100K UPGRADE OUT-SUPT (KO)
RSI Software Products 9358-BNT30U1 UPGRADE: IN-SUPT: RSBATCH 03 TO 30
Motion Control MPL-B320P-RJ24AA MOTOR,SERVO,2.94 NM,5000RPM,RSLVR,460V,BRK,5.9KG
Motion Control 2090-K6CK-D15M CONNECTOR, MOTOR FDBK, D-SHELL/TERM BLOCK, 15 PIN
GFK-0484 Series 90-70 Demo Case User's Manual
IC641VPS300 VersaPro - Windows Programming Software for Series 90-3- and VersaMax PLCs
MSC-LI Obsolete - Loop Isolator 4-20 mA In / 4-20 mA out
PSPC-DC5 Prof Shop Floor SPC DC 5 User
20BC011A3AYYADC0 PowerFlex 700 AC Drive 20B
20DR180A0ENNANANE PowerFlex 700S AC Drive 20D
2198-H070-ERS2 KINETIX 5500 SERVO DRIVE
2711P-RAT12E PanelView Plus Accessory
280-PWRM35G-M8 ArmorStart Three-Phase Power Media
CQM1-ME08K EEPROM 8K字
1492-N16 TERM BLCK End Barrier WHT
通讯处理器CP 6ES7 870-1AB01-0YA0 ModbusRTU 从站,包含软件和单授权
行程开关 3SE53221SF21
TIA 博途 WinCC 选件 6AV2107-0KE00-0BB0 SIMATIC WinCC WebNavigator for Runtime Professional 5 Clients
1585J-M8HBJM-10 RJ45 Ethernet Media
1757-SRC3 System Redundancy Module
188-K2B060 6 A Miniature Circuit Breaker
194E-Y63-1756-6G 63 A 194E Load switch
2090-CHBIFS8-12AA09 Kinetix 6000M IPIM Hybrid Cable
2090-UXNPBMP-8S09 MP-Series 9 m Length Power Cable
BC647MDA000 View Development/Runtime 8000 I/O with Proficy GlobalCare Complete and USB Hardware key
GC647IFPRDVUNLMT GCC iFIX Profsnl SCADA Unlmt Dev
IC200CHS005 I/O carrier spring style
IC646MQPU01 Machine Edition View for Quick Panel 1 user Upgrade from QuickDesigner
IC647IFSTDV00300C iFIX Standard HMI 300 I/O Development (M1Component Part)
IC670ALG330RR Analog Output Current 8 Channel
IC697CPX772 CPU, 96 MHz, 2K Discrete I/O, 512K byte fixed user memory