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自动化和数字化网络已是坊间无所不在的流行语。言过其实吗?或许您需要认真听听,因为您可能已身处未来发展的浪潮之中,或许在不远的未来,您将搭上这波发展的快车?如何驾驭呢?
位于德国明斯特的Trimatec公司专注于加工生产,他们以智能自动化解决方案回答了这个问题。他们采用海德汉“智联制造”软件包中的海德汉DNC接口使生产实现全自动化,甚至将最小批量仅单件的生产自动化。Fastems联手海德汉帮助Trimatec公司圆梦智能自动化生产解决方案。
“我们将20多年积累的铣削专业技术全部用在该自动化系统和机器人中。”Trimatec公司的销售经理Carlos Beja说
机器人的工作范围可达升降式工件库系统、台钳架、台钳位、定心位和缓存位
最小批量仅单件的六面铣削全自动解决方案,这是Trmatec公司着眼未来的生产工艺。持续的积累和不断丰富的实际经验以及专业的自动化公司Fastems的支持,位于德国明斯特并拥有丰富经验的加工企业正在将理想变为现实:配新版海德汉TNC 640数控系统的两台DMC 60 H加工中心用机器人从升降式工件库为机床装件,机器人甚至能夹持毛坯件和半成品件。
Trimatec公司的生产经理Oliver Schning简要介绍公司自动化解决方案的理念时说:“我们希望的生产环境是无需人工操作,例如为六面加工而手动转动工件”。Trimatec公司的销售经理Carlos Beja补充说:“现在能在夜间加工大量不同的任务,最小批量仅为单件,同时我们的员工无需换班,工作时间更灵活且人性化。”这是一个全新的生产世界!Trimatec是如何将梦想实现的呢?
机器人不是自动化的起点
”我们的自动化系统不是两、三年前才建立的,实际上这只是我们开始落实的时间。我们很早就开始着眼于自动化技术”,Carlos Beja在介绍漫长的发展过程时说。
“机器人不是自动化的起点,实际上机器人代表了自动化的结果。万事俱备,只欠东风时我们才开始使用机器人。” Carlos Beja在总结Trimatec公司于自动化项目中收获的经验时说。
Trimatec公司的主要准备工作是完全掌握生产工艺。Carlos Beja介绍他们长期学习的过程时说:“开始考虑自动化系统前,必须确保所有程序都能在正常手动操作下平稳地运行,熟悉刀具和刀具监测技术、掌握夹刀功能、受控地清洁工件和托盘等”。
Trimatec公司的自动化系统是如何进行工作的呢?站在该系统前时,看到的是庞大的升降式工件库,该工件库有可容纳374件工件的17个抽屉。工件抽屉本身又分为多个区,用于110 mm x 120 mm到250 mm x 280 mm大小不等的多种多样的工件,最大工件高度达80 mm。升降式工件库的左侧是控制整个系统的主机。机器人位于该升降式工件库后方的中央。除工件库升降系统外,在机器人周围还有两台DMC 60 H加工中心、夹紧工件的台钳位、台钳架位、定心位、翻转位和两个工件预夹紧的缓存位,所有这些设备都在机器人的工作范围内,机器人可以自主地工作。
Process Control 1757-FIMEXP035 FOUNDATION FIELDBUS FIM MODULE EXPANSION
Operator Interface 2711E-K10C6 PANELVIEW 1000E KEYPAD TERMINAL, 10.4" FLAT PANEL
Support 9303-23S0E01S SUPPORT RENEWAL CONTRACT FOR 9303-23S0E01
Support 9356-PRO2400S SUPT RENEWAL CONTRACT FOR 9356PRO2400
Support 9515-RSEOL056R SUPT REINSTATEMENT CONTRACT FOR 9515RSEOL056ENE
DeviceNet Products 1771-SDN 2-CHANNEL DEVICENET SCANNER MODULE
RSI Software Products 9301-2SE2500KOE RSVIEW32 WORKS 100K (KOREAN)
RSI Software Products 9301-2SE350DEU1R RSVIEW32 RUNTIME 32K-100K UPGRADE OUT-SUPT (DE)
RSI Software Products 9358-HSTS2300U2 UPGRADE: IN-SUPT: HISTORIAN 300 TO 1500 TAG
Motion Control W-4030-P-H00AA MOTOR,SERVO,WASHDOWN,AF,2.8 NM,3000RPM,12.0KG
601 Numeric Keypad, Flat Membrane keys. NEMA 4
IC200MDD840LT MIXED 24VDC POS LOG INPUT GRP 20PT / OUTPUT RELAY 2.0A PER PT GRP 12PT (LT)
IC695PSD040 Power supply 24VDC 40 watts occupies one slot on system base
MTR-1220-E-D-E-0 MTR series NEMA 23 stepping motor with series winding connection and encoder
VSPCSE-SF50 VisualSPC SE ShopFloor includes Attribute Data Collection, Measurement Systems Analysis and A-681 interface cable. 50 license pack.
20BD077A0ANNAND0 PowerFlex 700 AC Drive 77 A 60 Hp 20B
20G11NC011JA0NNNNN PowerFlex 755 AC Packaged Drive
22F-A8P0N113 PowerFlex 4M- 1.5 kW (2 HP) AC Drive
990NAD21110 Quantum MB+ 站电缆,2.4M
291E-FBZ-G1 Direct Online Reversing Starte
PF113A-E 导轨安装型,MK3P-I
1492-SPM2D300 MCB Supplementary Protector 30 A
软启动器 3RW30472BB14
电机启动器 3VU16401CN00
150-F361NBDB SMC Flex Smart Motor Controller
1732E-OB16M12 ArmorBlock 16 Point Output
1771-WD FIELD WIRING ARM, 12 TRMLS, TIN PLATED
193-EELZ E1 Plus 100-500 A Overload Relay
20-750-APS PowerFlex 750 Auxillary Power Supply
2090-CPWM7DF-10AA05 MP-Series 5m Servo Power Cable
2097-V32PR2 Kinetix 300 Servo Drive
ET-GT-3ES-2ST 2 RJ45 Ports, 1 Multimode Fiber Port Ethernet Switch
GFK-1911 VersaPoint Profibus NIU User's Manual
IC220MDD841 ABSOLUTE ENCODER INPUT, 4IN/4OUT 24VDC (REQUIRES 1 IC220TBK202)
IC647CSPR050 Proficy Cause+ for Intelligent HMI/SCADA Runtime Server - 50X monitored KPIs
IC647PSF050 Proficy Process Systems 500 I/O with iFIX
IC693MDL231RR 240 Vac Isolated Input (8 Points)
IC756CDV000J-98 DV Development - Compaq True64 Op Sys, Japanese, Version 9.8
MSI-MGMT-50 Production Management Clients 50 Pack
PLC-5/1771 System 1785-L40E ETHERNET/IP PLC-5/40 CONTROLLER, 48K WORD SRAM
Distributed I/O 1738-ADN18 DEVICENET ADAPTER WITH MINI CONNECTORS
Communications 1787-USADPTR U.S. P/S ADAPTER FOR 1770-KFD
Operator Interface 2711-NR5K CUTOUT ADAPTER TO MOUNT 1000/1000E/6182 12" KEYPAD
Support 9304-WVD256S SUPT RENEWAL CONTRACT FOR 9304WVD256
Support 9324-RLD25U6ESE RSLOGIX 5000 LITE SPANISH TO FULL UPGRADE
DeviceNet Products 2711-K5A10L1 PV550 MONOCHROME KEY, DNET & RS232 PRINT
RSI Software Products 9301-2SE335PTU1R RSVIEW32 RUNTIME 150-5K UPGRADE OUT-SUPT (PT)
RSI Software Products 9371-EDESI1U5R UPGRADE: OUT-SUPT: RSWIRE DET IEC/ACAD TO DES IEC
Motion Control MPG-B025-031M24 MOTOR,SERVO,GEAR RATIO 31,100NM,156RPM,MULTI,BRK
Silver Series 2711-T14C10 PV1400 COLOR TOUCH, DNET & RS232 PRINT
HE693STP104 One axis stepper positioning module for Series 90-30 with Normally Closed Limit Inputs
IC670MDL240 120VAC Input 16 Pt. Grouped
QPJ2D100L2P QUICKPANEL JR. MONO 5" LCD
ST-7408 STXi Potential Distribution module for Shield module, with module ID type with LED
20BC2P1A0AYNANA0 PowerFlex 700 AC Drive 20B
20F1ANC302JA0NNNNN PowerFlex 753 AC Packaged Drive
22B-B033N104 PowerFlex 40- 7.5 kW (10 HP) AC Drive
140DAO84210C Quantum 开关量AC输出,16点,110-230VAC,隔离,4组
284D-FVD6P0Z-25-CR-3-DB-SB-EMI DeviceNet Variable Frequency Drive
E3F3-D31 10cm,扩散反射式, 明通,PNP 晶体管输出100mA电源:10-30VDC直径18mm
1492-SPM1B050-N MCB Supplementary Protector 5 A
6ED1055-1HB00-0BA0 LOGO!DM8 24R, 4DI/4DO
6ES73325HD014AB1
1497B-A9-M15-3-N Control Power Transformer
1606-XLSBAT2 1606 26 Ah UPS Battery Power Supply
1769-L16ER-BB1B CompactLogix 384KB DI/O Controller
190-PY Circuit-Breaker Disconnect Accessory
194R-J30-1753S 194R Disconnect Switch
2090-CPBM7DF-14AA90 MP-Series 90m Standard Cable
2090-XXNPN-16S05 N-Series 5 m Length Motor Power Cable
CBL-3P-MP-10 Power cable for MTR-3S60-H series servo motors. 10 feet
GF-0817R Connecting FlashCable to Promeasure Scale.
IC200UAA003-24 Qty of 24, 14 point PLC, (8) 120VAC In, (6) 120VAC Out, 120V/240VAC Po (6) AC Out, AC Power supply.
IC646TBSPMSW005 Smart Process Monitoring SPC+ Web Clients 5 Pack
IC647NUU000 CIMPLICITY HMI Upgrade Process Fee
IC693ALG221 Analog Input, Current, 4 Channels
IC752CGE202 SNP CMM cable for DataPanel 150/160/240
IC800VMM04LBKSE25 400 W VersaMotion servo motor with 24 VDC holding brake (1.27 Nm)
SLC/1746 System 1746-NR8 8 CHANNEL RTD INPUT MODULE
Industrial Computers 6189V-DVICBL5 DIGITAL VIDEO CABLE 6186 5M
Application-specific products 1403-LM01B MASTER MODULE FOR POWERMONITOR
Operator Interface 2711-K6C16 PV600 COLOR KEY, DF1 & RS232 PRINT
Support 9301-2SE2500ESR SUPT REINSTATEMENT CONTRACT FOR 93012SE2500ES
Support 9380-RSB10000S SUPT RENEWAL CONTRACT FOR 9380RSB10000
DeviceNet Products 1734-IE2C 24V DC 2 CHANNEL ANALOG CURRENT INPUT MODULE
RSI Software Products 9301-2SE3103FRE RSVIEW32 RUNTIME 150 WITH RSLINX (FRENCH)
RSI Software Products 9358-BPC10U1 UPGRADE: IN-SUPT: RSBIZWARE PC PHASES 03 TO 10
Motion Control MPL-B420P-SJ22AA MOTOR,SERVO,4.74 NM,5000RPM,SINGL,460V,5.0KG
Motion Control 2090-S-BLHD SERCOS FIBER CABLE BULKHEAD ADAPTOR 2 PER
GFK-0846 Pro-Log GRI Genius I/O Interface for the Allen-Bradley PLC Reference Manual
IC646MDB159 Logic Developer 1500 Tag Runtime & Development System
MSDIS-1211 Discontiuned, Marathon 12", HiBrite Display, Keypad and Touch
PSPC-MONITOR50 Prof Shop Floor SPC Monitor 50 User
20BC022A0NYNANC0 PowerFlex 700 AC Drive 22 A at 11 kW 20B
20F11GC060AA0NNNNN PowerFlex 753 AC Packaged Drive
2198-S130-ERS3 Kinetix 5700 Single Axis Inverter
2711P-RDB7CK PanelView Plus Display Module
280D-F12Z-10C-CRW-3 ArmorStart Direct Online Starter
CQM1-II101 扩展从站单元
1492-NM40BL TERM BLCK End Barrier
微存储卡 6ES7953-8LG11-0AA0 MMC 微存储卡 128K 用于 S7-300/C7/ET200S IM151CPU,3.3V NFLASH
变送器 3RS18002AP00
TIA 博途 WinCC 选件 6AV2107-0GA00-0BB0 SIMATIC WinCC Logging for Runtime Advanced
1585J-M8PBJM-20X 1585J Ethernet Media Cables
1760-L18DWD-EX Pico 18 Point Controller
188-K2D005 Miniature Circuit Breaker 0.5 A
194L-E12-1754 12A 194L Load Switch
2090-CNSSPRS-AA04 Kinetix 6000M network cable
2090-XNSM-W Kinetix Safe Off Header Connector Kit
BC647MVD000 ME View View OPC Driver License w/Global Care and Hardware Key
GC647IPWRPLRN00300M iPower Option - Nwk 300 I/O Run Globalcare Complete part
IC200DEM064 VersaMax Micro 64 Demo Carrying Case. Demo includes Micro 64 (IC200UDD064, DC supply, DC in and DC out) PowerCube stepper amplifier, stepping motor (MTR-1216-N-D-E-0), stepper cable (CBL-12-MP-10), PowerCube Flying Lead interface cable (IC800PCUBC02
IC646NDP000 CIMPLICITY NT distributor demo - 10 pack
IC647IFXPECLNT iFIX for Embedded XP Client Option
IC670MDL331 120VAC 2A Output, 8 Point, Isolated
IC697MDL252 12 Vac Input (32 Points)
IC800SLCEV100 Encoder cable for any 1 kW to 5 kW S-series servo motor. 10 meters
ControlLogix/1756 System 1756-TBE EXTENDED DEPTH TERMINAL BLOCK HOUSING
Industrial Computers 6182H-12KEH6D VVCE 1250, KEYPAD, EXT MEM, RIO/DH, DC
Process Control 1757-PFBUL002 PROFIBUS INTERFACE MODULE USAGE LICENSE
Operator Interface 2711P-RSACDIN PVP AC PWR SUPPL, 85-265VAC, DIN RAIL MOUNT
Support 9357-CNETMD3R SUPT REINSTATEMENT CONTRACT FOR 9357CNETMD3E
Support 9361-PTLSEATS SUPT RENEWAL CONTRACT FOR 9361PTLSEAT
ControlNet Products 1734-OW2 24 VDC COIL N.O. DPST RELAY MODULE
RSI Software Products 9301-2SE2400ZHU2 RSVIEW32 WORKS 300-32K UPGRADE IN-SUPT (ZH)
RSI Software Products 9323-LOOP01ENE RSLOOP OPTIMIZER
Motion Control MPL-A420P-SJ22AA MOTOR,SERVO,4.74 NM,5000RPM,SINGL,230V,5.0KG
Motion Control 2090-UXNFBN-R01 CABLE,ULTRA, NON-FLEX,RT ANGLE,1M
CBL-13-MP-30 Power Cable, MTR-1235, 13xx, 14xx & 1N Series Stepping Motors, 30 Ft.
IC600YR560RR 19" I/O Rack with High Capacity P/S, 115-230Vac (11 Slots)
IC800SLA0032 30W, 230 VAC SL Servo Amplifier
OC647IFGLBLCLN005M iFIX WebSpace 5 Additional Users (M4 key)
20AD2P1A0AYNNNC0 PowerFlex 70 AC Drive 2.1 A at 1 Hp 20A
20DC8P7A0EYNANCNK PowerFlex 700S AC Drive 8.7 A 4 kW 20D
20P21AD250RA0NNN PowerFlex 250 A DC Drive
2711-NF7 PanelView Accessory
280-PWRM22G-M3 ArmorConnect 3-PH Power Media drop cable
4 FX-50DU-CAB0-R FX1S/0N/2N/1N与触摸屏的联机电缆 140.-
1492-MCAA130 30 A UL489 Miniature Circuit Breaker
1494U-FC30R 1494U 30A Class R 600V Fuse Clip
软启动器 3RW44546BC34
SIMATIC STEP 7 V14 6ES7806-2CD02-0YA0 SIMATIC ODK 1500S V2.0
1585D-M4UBDM-15 Ethernet Media M12 Patchord
1756-IH16ISOE ControlLogix 16 Point D/I Module
1797-IBN16 FlexEx 16 Point Input Module
194E-E32-1753-6N 32 A 194E Load switch
2090-CFBM4DF-CEAA15 MP-Series 15m Feedback Cable
2090-MCNPMP-6S30 MP-Series 30 m Length Power Cable
BC646MBS001 Machine Edition Standard Development Suite with Proficy GlobalCare Complete
GC646VPS002 Proficy GlobalCare for VersaPro Micro/Mini Edition
HMI-CAB-C109 CABLE IDEC
IC641SWC306 LM 90-30/20/Micro DOS Serial Software, w/ CD Documentation.
IC647IFCLNTCRO001M iFIX iClient Read Only 1 PK Keyed (M4 Part)
IC660EBA100 Electronic Assembly for IC660BBA100
IC695NKT002CA RX3i one NIU001 and two ETM001 Conformal
IC756WRE049E-28 Runtime License for Windows 25-49 Users, Per User, English v2.8
FlexLogix System 1794-IB16K CONFORMAL COATED, 24V DC SINK INPUT MODULE, 16 PT
PLC-5/1771 System D1771-UM001AUSP REMOTE I/O ADAPTER USER MANUAL
Process Control 1757-PLXSIFH PLX HW MICROMAX LPU QUICKBUILDER INTERFACE
Operator Interface 2711P-B10C15D2 PV PLUS 1000, KEY/TOUCH, CNET, DC PS, EXT MEM
Support 9307-RSPRTR SUPT REINSTATEMENT CONTRACT FOR 9307RSPRT
Support GML-DZS SUPT RENEWAL CONTRACT FOR GMLDZ
Support F1785-L30BSERC FIRMWARE UPGRADE FOR 1785-L30B PLC5 PROCESSOR MODU
RSI Software Products 9301-2SE2300ITE RSVIEW32 WORKS 1500 (ITALIAN)
RSI Software Products 9701-VWSB250ENU2 RSVIEW SE STATION 100 - 250 DISPLAY UPGRADE
RSI Software Products 9399-L5PG 9399-L5PG PLC-5 A.K. SERIES PROGRAMMING GUIDE
Motion Control 2098-IPD-HV220-DN HIGH VOLTAGE DRIVE, 47A/94A, ULTRA5000 DEVICENET
BC646MDA300 View Development /Runtime 300 I/O
IC300FOX404 FOX Fiber Optic Base/Hub
IC752SKT000RR Datapanel K Starter Kit: Includes Datapanel K (DPK000), download & communication cables, WinCfg, user & programming manuals
MTR-3S67-G-R-0-E-SRR Servo Motor with Seal
ZA06B-6114-K504 Replacement lithium encoder battery pack for Alpha SVM1-180HVi amplifier
20C-PP00017 TERM BLOCK, PF 700H, I/O, NO. 1 - 10
20G1ABD545AN0NNNNN PowerFlex 755 AC Packaged Drive
25A-D017N114 PowerFlex 523 7.5kW (10Hp) AC Drive
2711P-T19C22A9P PanelView Plus 7 Graphic Terminal
6SE6440-2UC23-0CA1 3KW
1492-JKD4 4 mm Knife Disconnect Terminal Block
1492-WMG4 IEC Term Blck 8x47.6x41mm Screw
软启动器 3RW44233BC45
紧凑型信号模块 6ES7 523-1BL00-0AA0 DI16/DQ16:数字量输入 / 输出模块,16x 24VDC/16x 24VDC/ 0.5A BA, 25mm 模块,含前连接器
1585-C4HB-S300 1585 Ethernet Cable
1746-OB16E SLC 16 Point Protected Output Module
1788-FBJB4R 1788 Redundant FF 4 Way Junction Box
194E-25-C3 194E 3 Pole Terminal Cover
20-PP01083 PLASTIC TRML BASE W/FILTER CAPS, FRAME 9
2090-CSBM1DF-18AA01 Kinetix Cable Single DSL 2090-Series
20AC030A3AYNANC0 PowerFlex 70 AC Drive 30 A at 15 kW 20A
GC-8459-EV-MT W/B-EBIM 30 DAY EVAL
GQPK3D200L2P 6 inch Monochrome/ GE Fanuc Label/ 24VDC/ UL/ cUL/ CE/ UL1604
IC600DM707RR DP Prom Type 1B Module (DPU)
IC647HSTES1000KM Historian Enterprise Server 1,000,000 Points (M4 Key)
IC647WKM001RR Workmaster II Sys Unit, 2 MB RAM, 60 MB HD, MS-DOS
IC694ALG233 RX3i Efficiency 16-Channel Advanced Analog Current Input module provides 16 single-ended or 8 differential input channels. 0 - 20mA and 4 - 20mA with 16 bit resolution. Advanced diagnostics. Requires Proficy? Machine Edition Logic Developer 6.5 SIM
IC756SDV000CT-99 DV Development - Solaris Op Sys, Traditional Chinese, Version 9.9
MicroLogix 1200 System 1762-IR4 4 CHANNEL, RTD/RESISTANCE MODULE
PLC-5/1771 System 1771-TCMR RTD TEMP CONTROL MODULE
Distributed I/O 1794-OC16 FLEX 48 VDC OUTPUT MDL
Communications 9399-LINXGR RSLINX GETTING RESULTS GUIDE
Support 6200-APIS SUPT RENEWAL CONTRACT FOR 6200API
Support 9358-BIZUC0PS SUPT RENEWAL CONTRACT FOR 9358BIZUC0PENE
Support F1771-DBSERA FIRMWARE UPGRADE FOR 1771-DB I/O MODULE
RSI Software Products 9324-RL5ENU2 UPGRADE: OUT-SUPT: WINLOGIC5 OFFLINE TO RSLOGIX5
RSI Software Products 9301-2SE350FRU5R RSVIEW32 RUNTIME 5K-100K UPGRADE OUT-SUPT (FR)
RSI Software Products 9358-HSTS2400U3 UPGRADE: IN-SUPT: HISTORIAN 1500 TO 32K TAG
Motion Control 8720SM-011S1DBS3 SPARE PART ONLY - GMS ITEM
788 SLDERLSS Field CONN Adapter, Used W/995, 4161 (2-4 Digits), 4162. Screw Term O/I'S For Data LNS
IC200MDL140 INPUT 120VAC (1 GROUP OF 8) 8PT
IC697CGR935 Hot Standby Genius Dual Bus CPU, 486DX4, 12K Discrete I/O, 1M fixed user memory, Floating Pt.
MTR-1235-E-D-E-0RR Stepping Motor Nema23 Encoder
Z44A730465-009 Motor half key for A12/2000 or A22/2000 motor
20BD096A0ANNAND0 PowerFlex 700 AC Drive 96 A 75 Hp 20B
20G11NC072JA0NNNNN PowerFlex 755 AC Packaged Drive
22F-D024N114 PowerFlex 4M- 11 kW (15 HP) AC Drive
ASMBKT085 Quantum MB+ LINE CONNECTOR KIT
294D-FD4P2P-G1 Variable Frequency Drive
S8JC-15024 NEW 220VAC,容量: 150W输出 24V 6.5A
1492-SPM3B040-N MCB Supplementary Protector 4 A
软启动器 3RW40272BB05
电机启动器 3VU16403CG00
150-F480NBDB SMC Flex Smart Motor Controller
1734-AENTR POINT I/O Dual Port Network Adaptor
1783-BMS06TA Stratix 5700 6 Port Managed Switch
193-EIMD E3 Plus Module
20-750-BUS6-F9 PF755 FR9,IP00,600/690 VAC,DC BUS TERM
2090-CPWM7DF-10AF07 MP-Series 7 m Length Power Cable
2097-V34PR5 Kinetix 300 Servo Drive
ET-GT-9ES-2ST 8 RJ45 Ports, 1 Multimode Fiber Port Ethernet Switch
GFK-2061 VMIC - Thermocouple User's Manual - IC697VTM004/008
IC220MDL753 OUTPUT, 24VDC POSITIVE LOGIC 0.5A, 8PT (REQUIRES 4 IC220TBK082)
IC647DMC200 DataMart 200 Reporting Clients