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数控加工技术是通过数字化信息来自动化控制机械设备的技术,随着科学技术的发展,产品更新换代较快,多品种、中小批量生产的比重越来越高,对零件的形状及精度要求也越来越高。传统的加工设备和制造方法难以满足要求,而数控加工技术能够有效解决结构复杂、精密、小批多变零件加工问题,因此,得到广泛应用。
在实际生产中,通过模具加工生产出的价值,要远远大于模具本身的价值。在模具制造生产过程中,使用数控加工技术不仅可以保证模具的精度,而且可以方便高效的对模具进行设计和加工。因此,数控技术在模具制造中发挥着重要的作用。
1、 数控加工技术特点
数控加工技术分为数控机床和数控编程两方面,其中,数控加工机床属于模具制造中的硬件设施,直接影响着模具加工的质量和效率;数控编程则属于软件设施,可以满足不同模具的加工要求,从而方便、高效的完成了加工任务。
1.1 高质量的产品性能
传统的模具制造技术不成熟,制造工艺较粗糙,加工产生的次品和废品率较高,模具质量较低,难以满足高质量的要求。相比与传统的模具制造,数控加工技术采用了数字一体化操作系统,能较好的控制误差,保证加工精度且质量稳定。
1.2 较复杂的零件加工
数控机床的驱动装置主要由主轴电机、进给单元、进给电机及主轴驱动单元四部分组成,能够实现多坐标的联动,完成模具生产的各项复杂工作,适用于加工复杂模具。
1.3 高效的生产率
随着市场经济的不断发展,需要有竞争力的产品来带动生产效率的提高,模具制造周期、产品质量及加工生产成本,对模具产品的市场竞争力影响较大。因此,如何缩短模具制造周期、提高产品质量显得尤为重要。
数控加工技术利用数字操作系统对加工过程进行控制,大大缩短了模具制造时间,整个加工生产过程高速、高效,提高了生产效率和产品质量。
1.4 高度的自动化
数控加工技术采用数字化的操作技术,连续性好,自动化高。相对于传统的加工技术来说,不但能降低操作工人的劳动强度,而且模具制造的连续性好,不易出错,能够提高模具的加工效率高,且质量较好。
在自动化技术下,生产可以实现流水线,各部分的操作人员只需按要求进行操作即可。因此,数控加工技术被不断应用于模具的加工生产中,进一步提高了企业的经济效益
1.5 对操作人员技术要求高
同传统模具制造不同,数控加工技术多操作人员的专业水平要求较高,需要具备专业的数字化技能,除必须掌握计算机操作技能外,还必须精通数控加工技术的各种控制语言,只有熟练掌握数控加工语言,才能完成代码的编写,实现对数控机床的操控。
为了能够充分发挥数控加工技术在模具加工中的重要作用,只有具备专业水平的操作人员才能够从事相关工作。
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194E-CA32E-TN-PE 194E Load switch
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GC646MVD000 Global Care for View OPC Driver License and Software Key
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290D-FAP-G1 Direct Online Starter
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1715-TASOF8 1715 8 Simplex A/O Termination Assembly
1771-NT1 1771 Analog Module
193-EC5JG E3 Plus 84-420 A Overload Relay
198E-DF1286 TYPE 3, 3R, 4, 12 Metal Hinged Enclosure
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