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JAMSC-B2505AV,
JAMSC-B2505AV
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为了进一步提升数控机床的加工精度和一致性,华中数控计划与机床企业充分合作,实施“机床品质提升工程”计划,将华中8型智能数控系统热误差补偿技术应用于数控机床,致力于提高机床加工效率、加工精度和加工一致性,提升机床品质和市场竞争力。
随着科学技术、机械制造加工业的迅速发展,对数控机床的加工精度提出越来越高的要求。提高数控机床加工精度有两种基本方法:误差防止法和误差补偿法。误差防止法是指通过提高机床制造和装配精度及设计精度、机床零部件的制造精度和安装精度、优化机床结构、辅助部件等方法来实现。此方法的特点是成本增加大,实施起来有局限性。误差补偿法是指使用软件技术,通过分析、统计、归纳及掌握原始误差的特点和规律,建立误差数学模型,进行人为误差补偿,从而减少加工误差。此方法的特点是:经济有效,实现相对简单。
已故的国际著名机械制造专家、美国密西根大学教授吴贤铭曾说过:“误差补偿技术的巧妙之处在于加工出的零件精度可比加工母机的精度还高。”由此可见,误差补偿技术的巨大作用。
目前,误差补偿技术以其强大的技术生命力迅速被各国学者、专家所认识,并使之得以迅速发展和推广,已成为现代精密工程的重要技术支柱之一。
热误差补偿技术有哪几种?
热误差补偿技术主要分为热误差斜率补偿和热误差偏置补偿两种方式:
热误差偏置补偿又叫与位置无关的热误差补偿,是在热变形部件上安装温度传感器,检测传感器的实时温度,通过查询补偿表中对应温度的补偿值,将目标轴的机床坐标系进行偏移。用以消除该部件因热变形导致的轴向热位移,一般用于非移动部件,如主轴、动力头等发热量较大且易产生结构变形的部件上。
热误差斜率补偿又叫与位置相关的热误差补偿,在传动部件(丝杠、齿轮齿条)上安装温度传感器,测量出传动部件极限温度区间内所有温度点对应的目标点热变形量,通过统计和计算合理安排温度补偿间隔,将计算出的热误差补偿数据填入补偿表中。系统通过检测温度传感器的实时温度,查询补偿表中对应温度的补偿值,根据目标轴的实际位置相对于热膨胀零点的距离折算出补偿量输出到目标轴上。用以消除传动部件当前所在位置相对于热膨胀零点的热伸长量。
数控机床的主要误差来源有哪些?
数控机床产生误差的来源主要有:几何误差/运动误差、热误差、控制误差、力误差等,通过研究发现,所有的误差来源中热误差占比最高,达到近40%。
BC647TPD075 CIMPLICITY HMI ProServer 75 I/O Development and Runtime System with Proficy GlobalCare
GFK-0777 Analog-100 Brushless Servo Amplifier Instruction Manual
HMI-CAB-C110 CABLE SIEMENS S7-200 PPI
IC630PWR320RR 115/230Vac Remote Power Supply Unit
IC647HSTESEO5KM eSignature Option for Historian - Enterprise Server 5000 Points (M4 Key)
IC647SRVPPRPTB PA Solutions Pack Report Bundle
IC684TROLI602 CIMPLICITY HMI Plant Edition Online Course -Module 2
IC754VSI12MTD View Intermediate 12 Inch Mono Touch DC
IC756WRT499E-27 DV-Tools Runtime Windows, Eng v2.7
FlexLogix System 1794-IP4 4-CHANNEL 12/24V PULSE COUNTER INPUT MODULE
PLC-5/1771 System D6200-6.5.18 PLC5 VOLMTC FLOW CARS/TURBINE+DISPL.METERING UR.ML
Process Control 1757-UPGNX UPGRADE APPLICATION TOOLKIT
Operator Interface 2711P-B12C6B1 PV PLUS 1250, KEY/TOUCH, RIO/DH, AC PS, STD MEM
Support 6001-G1DBS SUPT RENEWAL CONTRACT FOR 6001G1DB
Support 2711-ND2S SUPT RENEWAL CONTRACT FOR 2711ND2
Support F1785-L60LSERC FIRMWARE UPGRADE FOR 1785-L60L PLC5 PROCESSOR MODU
RSI Software Products 9301-2SE230PTU1R RSVIEW32 WORKS 300-1500 UPGRADE OUT-SUPT (PT)
RSI Software Products 9701-VWSS100AJPE RSVIEW SE SERVER 100 DISPLAY (JAPANESE)
RSI Software Products 9399-S5MAN MICROLOGIX 1000 AND PLC 500 A I SERIES MANUAL SET
Motion Control 1394C-SJT22-T-RL MODULE,SYSTEM,22KW,IMCS,W/RIO,W/AXIS,LI
BC646MPPS50 Logic Developer - PLC Professional w/1 Yr of SAFE - 50 Seat Site License
IC300OCS082 OCS with 2x20 LCD Display and with 16-key tactpad. 8 DC Inputs (12/24vdc), 8 DC Outputs (5/12/24vdc, 0.5A pos. logic with ESCP) and 4 In/2 Out Analog, Voltage. With CAN Network.
IC752WNC000 Mature, to be used only with mature Datapanels. For Datapanels 150, 160 and 240E, order DataDesigner, IC752DDZ000. WinCfg - Windows Configuration Tool for Datapanels
MTR-3T24-H-R-B-M-SRR Servo Motor Metric 24V Brake, Seal
ZA66L-6001-0026#L1R003 A22/3000HVi & A12/4000HVis & A22/4000HVis, Fiber Optic Cable (Sheathed) 1M
20DB015A0EYNANANE PowerFlex 700S AC Drive 20D
20G1ALC460AN0NNNNN PowerFlex 755 AC Packaged Drive
25B-B032N104 PowerFlex 525 7.5kW (10Hp) AC Drive
2711PC-T6C20D8 Panel View Plus 6 600 Ethernet RS232
6SE6420-2UD13-7AA1 0.37KW
1492-L3T-G IEC Term Blck 5.1x64.5x31.3mm Spr Clp
1494C-DJ622-A4-B-D-E-F-G 200 A Flange Mtd Cable Switch
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备品备件 6ES7 528-0AA00-7AA0 35 mm I/O 模块前盖板 5 片 / 包
1585BT-M8UBBM-5 1585 Ethernet Media Patchcord
1747-DU501 SLC 5/05 Firmware Upgrade Kit
1790D-T8BV8V CompactBlock LDX 16 Point Base Block
194E-A63-1753-6G 63 A 194E Load switch
20-VB00448 FEEDBACK INTERFACE BOARD
2090-CSWM1DE-14AA09 Kinetix Cable Single DSL 2090-Series
20AC072A3AYNANC0 PowerFlex 70 AC Drive 72 A at 37 kW 20A
GC646MDB075 Proficy GlobalCare Complete for Logic Developer PC w/Runtime 75 I/O
HE693BZL300 Mounting bezel for full-sized OIUs.
IC600PM548RR High Capacity I/O Rack Power Supply, 125Vdc
IC647HSTESEO30KM eSignature Option for Historian - Enterprise Server 30000 Points (M4 Key)
IC655MDL555RR 12-24Vdc Output, Positive Logic (16 points)
IC694MDL390 Output module 120/240VAC 2 amps 5 point isolated.
IC756URT009 Unix DV Tools Runtime 2-9, Per User
MicroLogix 1500/1769 System 1769-IF4 4 CHANNNEL ANALOG CURRENT/VOLTAGE INPUT MODULE
PLC-5/1771 System 1771-CX10 PLC-5 LOCAL CABLE
Distributed I/O 1797-BCNR CONTROLNET COAX BARRIER, REDUNDANT
Communications D1785-6.5.5 DATA HIGHWAY+/DH485 COMMUNICATION MDL USER MANUAL
Support 9313-PLC3R SUPT REINSTATEMENT CONTRACT FOR 9313PLC3
Support 9358-CTDMENS SUPT RENEWAL CONTRACT FOR 9358CTDMEN
Support F1771-QDCSERD FIRMWARE UPGRADE FOR 1771-QDC I/O MODULE
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RSI Software Products 9304-WTD300D RSTREND
RSI Software Products 9358-PLTM2400U3 UPGRADE: IN-SUPT: PLANTMETRICS 25 TO 50 WORKCELL
Motion Control 8720SM-045S5NAS2 45 KW/93 AMP, 750VDC, AC MOTOR WITH SRM60 ENC.
995-2-0 Thumbwheel Assembly. 2 Digit. 0 True. Dust Seal
IC200TBX010 Tool box, 10 point, (IC200NDR001) DC In/Relay Out, DC Power Supply With software, manuals and cables (IC640VPS002)
IC698ACC720 RX7i Shielded Double Slot Faceplate (Package of 6)
MTR-1337-N-D-E-0RR Stepping Motor Nema34
ZA06B-0075-B503 B8/3000is servo motor with 24 VDC brake and 128k serial encoder
20BD180A3ANNAND0 PowerFlex 700 AC Drive 20B
20G11RC2P1JA0NNNNN PowerFlex 755 AC Packaged Drive
25-EMC1-FC PowerFlex 520 Frame C EMC Plate
140XTS00212 Quantum CABLEFAST电缆, 带 QUANTUM I/O 端子, 3.7M
294E-FD4P2Z-G1 Variable Frequency Drive
D4NA-412G 触点:1开/1闭,10A 250VAC机械寿命:1000万次 可调滚珠摆杆型(金属摆杆、树脂滚珠)
1492-SPM3C040-N MCB Supplementary Protector 4 A
软启动器 3RW40362BB14
数字量输出模 6ES7 222-1BF32-0XB0 SM1222DQ 8 x 24 V DC
150-FPP43B SMC Flex Repair Part
1734-OB8S 8 Channel Safety Sourcing Output Module
1783-HMS8TG4CGN Stratix 5400 12 Port Managed Switch
193-ESM-I-30A-T E300/E200 30 Amp Sensing Module
20-750-FLNG4-F6 PowerFlex 750 Frame 6 Flange Adaptor
2090-CPWM7DF-14AF01 MP-Series 1 m Length Power Cable
2098-DSD-HV050-DN Ultra 3000 Servo Drive
GA646PCMS25 GlobalCare Assist for Change Management Electronic Signature Module 25 Pack
GP-0602NT-F13SB GagePort LVDT NT (Full Bridge for Schaevitz LBB 100 Series) - Sales BO M.
IC5002CAC0002 12in Intelligence PanelClient w/ CIMP TS
IC647HSTAE100KM Alarm and Events Option for Historian - Standard Server 100000 Points (M4 Key)
IC647SIEM SIE:Siemens 3964r
IC693MDL660 24VDC Input Module 32 point. The module requires a terminal block (IC694TBB032 box style or IC694TBS032 springclamp style terminal block).Terminal block is sold seperately. Input filter time is configurable 0.5ms, 1.0ms, 2.0ms, 5.0ms, 10.0ms, 50.0ms
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MSI-SDK-10-43 SDK Connections 10 Pack Ver 4.3
PLC-5/1771 System 1771-ID ISOLATED INPUT MODULE, 120V AC/DC, 6 INPUT
Distributed I/O 1790P-TN4C0 PROFIBUS,4 INPUT ANALG CURRENT BASE,TERMINAL BLOCK
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Support 9515-RSEOL016R SUPT REINSTATEMENT CONTRACT FOR 9515RSEOL016ENE
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RSI Software Products 9301-2SE3400ZHU5 RSVIEW32 RUNTIME 5K-32K UPGRADE IN-SUPT (ZH)
RSI Software Products 9515-RSNHS100ENE RSMACC NETWORK HEALTH FOR 100 NETWORKS
Motion Control 1326AB-B520F-M2K5L MOTOR,SERVO,460V,13.1NM,3500RPM,MULTI,BRK,IP67
4161-4-24-N12 BCD To 7 SEG Display . 4 Digit, 24VDC, NEMA 12
HMI-CAB-C96 CABLE TOSHIBA MX, EX
IC693CBL325 Cable, Terminal Board Connections for DSM302, 3 Meters
QSJ2D100L2P QUICKSTART KIT 5" MONO LCD
TRM-21006668 Devicenet connector for IMC controller
20BC8P7A3AYNACC0 PowerFlex 700 AC Drive 8.7 A 4 kW 20B
20F1ANF061JN0NNNNN PowerFlex 753 AC Packaged Drive
22B-E1P7N104 PowerFlex 40- 0.75 kW (1 HP) AC Drive
140AIO33000C Quantum 模拟量输出, 8通道, 电流, 本安型, CC
284E-FVD7P6Z-25-RR-3-DB-SB EtherNet Variable Frequency Drive
E2E-X18MF1 18mm,非屏蔽电感式,三线,常开200mA PNP 电源:10-30VDC圆M30
1492-SPM1C160-N MCB Supplementary Protector 16 A
通用型变频器 6SE6 430-2UD34-5EB0 "45 KW,275 x 650 x 245"
电机启动器 3VU13401NL00
150-C19NBD SMC-3 19A Smart Motor Controller
1608P-200A415V4S 200 A Pro DySC Sag Corrector
1769-SM2 Compact IO To DSI Communication module
193-CBCT2 E3 Plus Ground Fault Current Sensor
194R-R6 Operating Shaft
2090-CPBM7E7-08AF07 7 m Length SpeedTec Extension Cable
2090-XXTPMP-16S25 MP-Series 25 m Length Power Cable
CP4B-1MPB-0140-AZ Power cable for AC12/2000 motor. 14 meters
GF-937244 Connecting FlashCable to Mitutoyo Caliper (500-2xx/500-50x/550-22x/551 -22x/552-xxx)
IC200UER508 Isolated 5 amp, 8 point relay output expansion module, requires 24VDC power supply. Module is not UL approved.
IC647ADC002 PA Dashboard Client 2 Pak
IC647PCL050 Proficy Process Systems Standard Edition 500 I/O with CIMPLICITY
IC693CBL311 I/O cable for DSM324 24V I/O or APM I/O to the 44A726268-001 terminal block. 3 meters
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IMC-316D-X-DRR IMC-D Series Servo Motor Controller, DeviceNet, 6 Amp
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Open Automation Systems 1789-STRT1ES SOFTLOGIX 5800 STARTER KIT SPANISH
Application-specific products 1404-M805A-232-02 MASTER MODULE-PQ 232 COM-120/240V P/S-CLASS0.2
Operator Interface 2711-K10G16 PV1000 GRAYSCALE KEY, DF1 & RS232 PRINT
Support 9301-2SE3300JPS SUPT RENEWAL CONTRACT FOR 93012SE3300JP
Support 9381-P1KENR SUPT REINSTATEMENT CONTRACT FOR 9381P1KEN
DeviceNet Products 1792D-KPLT KEMPF INTERFACE PLATE
RSI Software Products 9301-2SE3300ITE RSVIEW32 RUNTIME 1500 (ITALIAN)
RSI Software Products 9358-EP30U2 UPGRADE: IN-SUPT: RSBIZWARE EPROCEDURE 10 TO 30
Motion Control MPL-B4540F-MK22AA MOTOR,SERVO,10.2 NM,3000RPM,MULTI,460V
Motion Control 9101-0326 CONNECTOR KIT, MOTOR POWER, F/H-4X, STRAIGHT
GQPI3D200C2P QUICKPANEL COLOR 10.5" TFT GE LABEL
IC646MRB075 Logic PC 75 Tag Runtime System
MTR-1N41-G-N-A-E-0 Stepping Motor Nema42, Parallel Wdg
SA07-018 Industrial Application Server (4 days)
20BC056A0AYNACC0 PowerFlex 700 AC Drive 56 A 30 kW 20B
20F11ND077AA0NNNNN PowerFlex 753 AC Packaged Drive
22-RF034-CS PowerFlex EMC Filter
2711P-RN20 PV Plus 6 700 to 1500 ENet Comms Module
281D-F12B-10A-RR-3FR ArmorStart Direct Online RVSG Starter
C200H-IM211 输入单元, 8点, 12 - 24 VAC/DC
1492-PDME1141 115 A Enclosed Power Distribution Block
高速计数模块 6ES7 450-1AP00-0AE0 FM450 高速计数模块 500kHz,2 通道
变送器 3RS10301DD10
1497-C-BASX-3-N Control Circuit Transformer
1606-XL120DR Power Supply XL 120 W Power Supply
1762-IF2OF2 MicroLogix 4 Point Analog Comb Module
188-K3C130 Miniature Circuit Breaker 13 A
194L-G2864N Load Switch Control Knob
2090-CPBM7DF-02AA60 MP-Series 60 m Length Cable
2090-XXNFT-S09 Kinetix Drives 09m Standard Cable
BC647PSF025 Proficy Process Systems 250 I/O with iFIX
GC647PME003 GlobalCare Complete for Proficy Change Management Server Machine Edition Version - 3 Concurrent Users
IC200MDL330 Output 120VAC 0.5 amps per point isolated 16 points
IC646NWV005 WebView - 5 Pack License
IC647MMPC MMP:Modicon Modbus Plus
IC676CBLPBM100 IP67 Profibus Cordset - 10 Meters - Male Connector w/Leads
IC697MSC701RR Series 90-70 Demonstration Case
IC800SSI104RS1 4.3 amp 115/230 VAC S2K servo controller for MTR series motors
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Process Control 9399-RSBACLRG RSBATCH ACTIVE X CONTROLS LIBRARY REF. GUIDE
Operator Interface 2711-B5A15L2 PV550 MONO KEY&TOUCH, CNET & RS232 PRINT
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Support 9371-EPCO3S SUPT RENEWAL CONTRACT FOR 9371EPCO3
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RSI Software Products 9301-2SE2500ESU3 RSVIEW32 WORKS 300-100K UPGRADE IN-SUPT (ES)
RSI Software Products 9358-BANT60ENE RSBATCH ARCHIVER 60 UNITS
Motion Control MPL-A4530F-HK22AA MOTOR,SERVO,8.36NM,2800RPM,ENCRD,8.2KG
Motion Control 2090-UXNPBMP-14S30 CABLE,460V,NON-FLEX,MOTOR POWER,MP,14 GAUGE,30M
CBL-3C-RD-20 Resolver Cable, MTR-3S & MTR-3N Series Servo Motors, 20 Ft.
IC641CTL936 CIMPLICITY Control Developer Tooolkit
IC800SLM040N1XE25 400W, 115 VAC SL Servo Motor, Holding Brake, 2.5K Quad Encoder
OC647IPWRTS1CLN iPower Option - TS per Client
20AE017A0AYNNNC0 PowerFlex 70 AC Drive 17 A at 15 Hp 20A
20DD077A0EYNANANE PowerFlex 700S AC Drive 77 A 60 Hp 20D
20P41AD4P1RA0NNN PowerFlex 460V AC 2 HP DC Drive
2711P-B15C22A9P PanelView Plus 7 Graphic Terminal
280-PWRM35A-M015 ArmorStart Three-Phase Power Media
MPT-CN200-CH 通讯电缆 2M
1492-MCEA130 30 A Ul489 Miniature Circuit Breaker
1494V-FS100 Fuse Block
软启动器 3RW44652BC34
运行版软件 6AV2103-0XA00-0AM0 SIMATIC WinCC 专业版 max. PowerTags (Compact Edition)
1585J-M4EBJM-1 RJ45 Ethernet Media
1756-M16SE ControlLogix 16 Axis SERCOS Servo Module
188-K1B080-N Miniature Circuit Breaker 8 A
194E-FA40EX-P11 194E Load switch
2090-CFBM7DD-CEAF20 Kinetix 20m Flexible Cable
2090-U3BC-D4403 Ultra 3000 Breakout Board Cable
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GC647ASC002 GC SDK 2 Pak
IC200ACC200 VersaMax Modular blank power supply housing. No electronics in housing.
IC646APS30100 CSense Predictive Soft Sensor 100 KPI's
IC647IFPLRN00150K iFIX Plus SCADA 150 I/O Runtime (M1 Kit Part)
IC660MCA512 Hand-Held Monitor 220Vac Power Adapter
IC697ADC701 CIMPLICITY 90-ADS Coprocessor (Repeat Systems)
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GuardPLC Systems 1754-L28BBB GUARDPLC 1200 - PACKAGED SAFETY CONTROLLER, 28 I/O
Process Control 1757-UPGSIFK UPGRADE GE FAUNC 90 ENET QUICKBUILDER I/F
Operator Interface 2711P-K12C6D1 PV PLUS 1250, KEYPAD, RIO/DH, DC PS, STD MEM
Support 6640-NAA0S 6640-NAA0 SOFTWARE SUPPORT RENEWAL
Support 1784-DP2R SUPPORT PLAN 1784-DP2 REINSTATEMENT
Support F1785-L80ESERD FIRMWARE UPGRADE FOR 1785-L80E PLC5 PROCESSOR MODU
RSI Software Products 9301-2SE2350FRU1 RSVIEW32 WORKS 150-5K UPGRADE IN-SUPT (FR)
RSI Software Products 9701-VWSS250FRU1 RSVIEW SE 25 TO 250 DISPLAY UPGRADE (FRENCH)
RSI Software Products 9399-WAB32LUGES RSLINX LITE USER GUIDE (SPANISH)
Motion Control 8720MC -D065-AN- 65 AMP C CHASSIS DRIVE, OPEN ENCL., LESS OPTIONS
BC646MQPU01 Machine Edition View for Quick Panel, upgrade from QuickDesigner (1 user)
IC300OCS391 OCS351 DEMO KIT WITH CASE
IC752WTE000 Display Station 2000 Series - 10.4" active matrix VGA (640x480) resistive touchscreen, Pentium 233MHz, 64MB RAM, 6.4 GB HD, Ethernet, 300pt count CIMPLICITY HMI, field detachable front/rear housing and Win NT
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20DC011A0EYYANANE PowerFlex 700S AC Drive 20D
20G1ALD485AN0NNNNN PowerFlex 755 AC Packaged Drive
25B-D017N114 PowerFlex 525 7.5kW (10Hp) AC Drive
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1494F-D100 Disconnect Switch
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1585BZ-MCAP Variant 1 Metal Plug Dust Cap