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数控加工技术是通过数字化信息来自动化控制机械设备的技术,随着科学技术的发展,产品更新换代较快,多品种、中小批量生产的比重越来越高,对零件的形状及精度要求也越来越高。传统的加工设备和制造方法难以满足要求,而数控加工技术能够有效解决结构复杂、精密、小批多变零件加工问题,因此,得到广泛应用。
在实际生产中,通过模具加工生产出的价值,要远远大于模具本身的价值。在模具制造生产过程中,使用数控加工技术不仅可以保证模具的精度,而且可以方便高效的对模具进行设计和加工。因此,数控技术在模具制造中发挥着重要的作用。
1、 数控加工技术特点
数控加工技术分为数控机床和数控编程两方面,其中,数控加工机床属于模具制造中的硬件设施,直接影响着模具加工的质量和效率;数控编程则属于软件设施,可以满足不同模具的加工要求,从而方便、高效的完成了加工任务。
1.1 高质量的产品性能
传统的模具制造技术不成熟,制造工艺较粗糙,加工产生的次品和废品率较高,模具质量较低,难以满足高质量的要求。相比与传统的模具制造,数控加工技术采用了数字一体化操作系统,能较好的控制误差,保证加工精度且质量稳定。
1.2 较复杂的零件加工
数控机床的驱动装置主要由主轴电机、进给单元、进给电机及主轴驱动单元四部分组成,能够实现多坐标的联动,完成模具生产的各项复杂工作,适用于加工复杂模具。
1.3 高效的生产率
随着市场经济的不断发展,需要有竞争力的产品来带动生产效率的提高,模具制造周期、产品质量及加工生产成本,对模具产品的市场竞争力影响较大。因此,如何缩短模具制造周期、提高产品质量显得尤为重要。
数控加工技术利用数字操作系统对加工过程进行控制,大大缩短了模具制造时间,整个加工生产过程高速、高效,提高了生产效率和产品质量。
1.4 高度的自动化
数控加工技术采用数字化的操作技术,连续性好,自动化高。相对于传统的加工技术来说,不但能降低操作工人的劳动强度,而且模具制造的连续性好,不易出错,能够提高模具的加工效率高,且质量较好。
在自动化技术下,生产可以实现流水线,各部分的操作人员只需按要求进行操作即可。因此,数控加工技术被不断应用于模具的加工生产中,进一步提高了企业的经济效益
1.5 对操作人员技术要求高
同传统模具制造不同,数控加工技术多操作人员的专业水平要求较高,需要具备专业的数字化技能,除必须掌握计算机操作技能外,还必须精通数控加工技术的各种控制语言,只有熟练掌握数控加工语言,才能完成代码的编写,实现对数控机床的操控。
为了能够充分发挥数控加工技术在模具加工中的重要作用,只有具备专业水平的操作人员才能够从事相关工作。
Support 9380-RSB1000S SUPT RENEWAL CONTRACT FOR 9380RSB1000
ControlNet Products 1734-IT2I 24V DC 2 CHANNEL THERMOCOUPLE INPUT MODULE
RSI Software Products 9324-RLD0U3PTE RSLOGIX 5000 SERVICE ED TO STD UPG, PTG
RSI Software Products 9701-VWSS250ADEE RSVIEW SE SERVER 250 DISPLAY (GERMAN)
RSI Software Products 9380-RSBCNS2 2-DAYS MISCELLANEOUS SERVICES FOR RSBATCH
Motion Control MPL-B4540F-RK22AA MOTOR,SERVO,10.2 NM,3000RPM,RSLVR,460V,11KG
Motion Control 2090-XXNPMP-16S12 CABLE,NON-FLEX,MOTOR POWER,MP/1326AB,16 GAUGE,12M
BC646MRC700 Logic PC & View Runtime 700 I/O
HE693STG884 8-ch. +/-25mV, +/-50mV, +/-100mV with 16-bit resolution + weighing func.
IC670CHS004 TC Cold Junction Compensation Base
QPI-PBS-201 MODULE PROFIBUS DP SLAVE W/O MEMORY RETENTION
ST-7118 STXi Potential Distribution module module, 24VDC, 8 points, 10A
20BC260A3AYNACC0 PowerFlex 700 AC Drive 20B
20F1ANC260JN0NNNNN PowerFlex 753 AC Packaged Drive
22B-B024N104 PowerFlex 40- 5.5 kW (7.5 HP) AC Drive
140DAO84010 Quantum 开关量AC输出,16点,24-115VAC,隔离,4A/点
284D-FVD6P0D-25-CR-EMI DeviceNet Variable Frequency Drive
E3F3-T31 5m 对射式,明通,PNP晶体管输出100 mA,电源:10-30VDC 直径18mm
1492-SPM1B040 MCB Supplementary Protector 4 A
6ED1052-1FB00-0BA5 "LOGO!230RC 8DI/4DO,230V,10A 继电器输出"
6ES73317PF114AB2
1497B-A9-M14-0-N 500VA 240x480-120x240V 60Hz CPT
1606-XLS960F-3 380 to 480VAC In 48 to 54VDC Out 960W PS
1769-IQ6XOW4 CMPLX 10 Pt 24VDC D/I Relay D/O Module
190-HM4 Circuit-Breaker Accessory
194R-J30-1753 194R Disconnect Switch
2090-CPBM7DF-14AA30 MP-Series 30m Standard Cable
2090-XXNPMP-8S30 MP-Series 30 m Length Power Cable
CBL-3C-RD-10 Resolver cable for MTR-3S or MTR-3N series servo motors. 10 feet
GF-0800-1 Connecting FlashCable to Generic Torque (bare-ended cable).
IC200TBX540 Tool box, Micro 40, QuickPanel color touch screen and software. Includes (IC200UDR140) 24VDC In/Relay Out, requires 120/240VAC power, (IC200UEM001) Ethernet option board, QuickPanel Display (IC754VSI06STD) with Proficy software, manuals and cables (
IC646TBSPMSW001 Smart Process Monitoring SPC+ Web Client
IC647NTS050 CIMPLICITY HMI Terminal Services 50 User Pack
IC693ALG220LT Analog Input, Voltage/Current, 4 Channels (LT)
IC752CGE101 SNP 485 cable for DataPanel 30/50
IC800VMM02LBKSE25 200 W VersaMotion servo motor with 24 VDC holding brake (0.64 Nm)
SLC/1746 System 1746-NO8V 8 CHANNEL ANALOG VOLTAGE OUTPUT FOR SLC 500
Industrial Computers 6189V-DIMM512 DIMM MEMORY 512MB
Application-specific products 1403-DMB DISPLAY UNIT FOR POWERMONITOR
Operator Interface 2711-K6C15 PV600 COLOR KEY, CNET & RS232 PRINT
Support 9301-2SE2500DER SUPT REINSTATEMENT CONTRACT FOR 93012SE2500DE
Support 9323-P1003ENS SUPT RENEWAL CONTRACT FOR 9323P1003EN
DeviceNet Products 1734-OW4 24V DC COIL N.O. DPST 4 RELAY MODULE
RSI Software Products 9301-2SE3103DEE RSVIEW32 RUNTIME 150 WITH RSLINX (GERMAN)
RSI Software Products 9358-BPC03ENE RSBIZWARE BATCH PC-BASED PHASES 03 UNITS
Motion Control MPL-B420P-RK22AA MOTOR,SERVO,4.74 NM,5000RPM,RSLVR,460V
Motion Control 2090-UXCK-D09 CONNECTOR KIT 9PIN D SUB SERIAL CN3
GFK-0828 Series 90-30 Diagnostic System User's Manual
IC646MDB075 Logic Developer 75 Tag Runtime & Development System
MSDIS-1201 Discontiuned, Marathon 12", HiBrite Display, Touch
PSPC-MONITOR5 Prof Shop Floor SPC Monitor 5 User
20BC022A0AYNAND0 PowerFlex 700 AC Drive 22 A at 11 kW 20B
20F11GC037JA0NNNNN PowerFlex 753 AC Packaged Drive
2198-R127 Kinetix 5700 12.7kW Shunt Resistor
2711P-RDB15C PACKAGED DEVICE - 2711P-RDB15C C
280D-F12Z-10C-CR-3 ArmorStart Direct Online Starter
CQM1-IPS02 模拟单元专用电源 供2单元
1492-NM36 TERM BLCK End Barrier
前连接器 6ES7392-1AM00-0AA0 40 针前连接器,螺钉型
变送器 3RS18001HP01
TIA 博途 WinCC 选件 6AV2107-0JA00-0BB0 SIMATIC WinCC Recipes for Runtime Advanced
1585J-M8PBJM-2 RJ45 Ethernet Media
1760-L18BWB-EX Pico 18 Point DC Controller
188-K2C500 Miniature Circuit Breaker 50 A
194L-E12-1753 12A 194L Load Switch
2090-CNSSPRS-AA01 Kinetix 6000M network cable
2090-XNSM-M Kinetix Safe Off Header Connector Kit
BC647MRC075 Logic PC and View Runtime 75 I/O with Proficy GlobalCare Complete with USB Hardware key
GC647IPWRPLDV00900M iPower Option - Nwk 900 I/O Dev Globalcare Complete part
IC200DEM004CN Portable sales demo for VersaMax Micro Motion Module and versaMotion servo with 230VAc input and China standard power cord/plug.
IC646NDH000 Allen-Bradley Data Highway Plus
IC647IFUBSTSK iFIX iClientTS User Base Support (M1 Kit Part)
IC670MDL241RR 240VAC 16 pt., 2 Groups of 8
IC697MDL250RR 120 Vac Input (32 Points)
IC800SLCBZ050 Brake cable for any 30 Watt to 750 Watt S-series servo motor with brake. 5 meters
ControlLogix/1756 System 1756-DMCF010 10 M DUPLEX FIBER OPTIC CABLE FOR DRIVE MODULE
Industrial Computers 6182H-12KEH4B VVCE 1250, KEYPAD, EXT MEM, ENET, AC
Process Control 1757-PFBEXP080 PROFIBUS INTERFACE MODULE EXPANSION
Operator Interface 2711P-RR128 PVP/VVCE RAM SO-DIMM 128MB
Support 9357-ANETMDAD3S SUPT RENEWAL CONTRACT FOR 9357ANETMDAD3E
Support 9361-POWERTOOLSR SUPT REINSTATEMENT CONTRACT FOR 9361POWERTOOLS
ControlNet Products 1734-OB8E 24V DC8 CHANNEL SOURCE OUTPUT MODULE
RSI Software Products 9301-2SE2400U5R UPGRADE: OUT-SUPT: RSVIEW32 WORKS 5000 TO 32000
RSI Software Products 9357-ENETMDAD3E RSNETWORX MD ENET ADD-ON
Motion Control MPL-A420P-MJ24AA MOTOR,SERVO,4.74 NM,5000RPM,MULTI,230V,BRK,6.8KG
Motion Control 2090-UXNFBN-K09 CABLE,ULTRA, NON-FLEX,SKWD,R/A,9M
CBL-13-ET-30 MTR-1300 and MTR-1N Series Stepping Motor Encoder Feedback Cable, 30 Ft.
IC600YR550RR 13" I/O Rack with High Capacity P/S, 115-230Vac (8 Slots)
IC800SKCPZ100 Power Cable, S2K to 200 - 750W S-Series Servo Motors, 10 Meters
OC647IFGLBLCLN001M-50 iFIX WebSpace: Additional 1User v5.0
20AD1P1A3AYNNNC0 PowerFlex 70 AC Drive 20A
20DC8P7A0EYNANANE PowerFlex 700S AC Drive 8.7 A 4 kW 20D
20P21AD167RA0NNN PowerFlex 167 A DC Drive
2711-ND3M PanelView ND3 MED Accessory
280-PWRM22G-M12 ArmorStart Three-Phase Power Media
1 F930GOT-BWD-C 4.4寸黑白显示 3350.-
1492-MCAA115 15 A UL489 Miniature Circuit Breaker
1494U-FC302J 1494U 30A Class H/J 250V Fuse Clip
软启动器 3RW44542BC45
SIMATIC STEP 7 V14 6ES7810-5CC00-0YM2 SIMATIC STEP 7 专业版 SUS Compact Combo (TIA Portal & Classic)
1585D-M4UBDM-0M6 Micro D-Code, QD Style Ethernet Media
1756-IF8K ControlLogix 8 Point Analog Input
1797-CE3S FlexEx Extension Cable
194E-E32-1753 32 A 194E Load switch
2090-CFBM4DF-CDAF90 MP-Series 90m Feedback Cable
2090-MCNPMP-6S12 MP-Series 12 m Length Power Cable
BC646MBLS99 Machine Edition Lite Development Suite Unlimited Seat Site License with Proficy GlobalCare Complete
GC646VPN999 Proficy GlobalCare Complete for VersaPro Nano/Micro Edition - Site License
HMI-CAB-C104 CABLE SIEMENS 3964R TTY
IC641HBR300 Max-ON Lite Software for 90-30 Hot Stand By Redundancy
IC647IFCLNTCRNM iFIX iClient Runtime (M4 Part)
IC660EBA025RR Current Source Analog Output, 24/48Vdc Power, Elec Asm only
IC695NKT001 RX3i Ethernet NIU Kit includes NIU (IC695NIU001) and Ethernet module (IC695ETM001). ENIU supports two serial ports and 20k of local logic. TheENIU must be installed in a IC695CHSxxx base.
IC756WRE049E-26 DV Runtime Win 25-49 Per User Eng v2.6
FlexLogix System 1794-IB10XOB6 10/6 24VDC COMBO
PLC-5/1771 System D1771-6.5.95 CONTROL COPROCESSOR USER MANUAL
Process Control 1757-PLXSIFF PLX HW TDC3000 DATA HIWAY QUICKBUILDER INTERFACE
Operator Interface 2711P-B10C15B2 PV PLUS 1000, KEY/TOUCH, CNET, AC PS, EXT MEM
Support 9307-RSPDEVR SUPT REINSTATEMENT CONTRACT FOR 9307RSPDEV
Support GML-DUS SUPT RENEWAL CONTRACT FOR GMLDU
Support F1785-L30BSERA FIRMWARE UPGRADE FOR 1785-L30B PLC5 PROCESSOR MODU
RSI Software Products 9301-2SE2300FRU1 RSVIEW32 WORKS 300-1500 UPGRADE IN-SUPT (FR)
RSI Software Products 9701-VWSB250DEU3 RSV SE STATION 250- SE SRV 250 DISP+CLIENT(GERMAN)
RSI Software Products 9399-L3MAN PLC-3 A.I. SERIES MANUAL
Motion Control 2098-IPD-HV100-DN HIGH VOLTAGE DRIVE, 23A/46A, ULTRA5000 DEVICENET
BC646MDA150 View Development /Runtime 150 I/O
IC300ETN100 SmartStack Ethernet card. 10baseT connection
IC752PWS001 Mature. Datapanel 320T Power Supply Mounting Bracket
MTR-3S65-H-R-0-E-SRR Servo Motor with Seal
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20C-DO1 PowerFlex 700H Control Output Board
20G1ABD430AN0NNNNN PowerFlex 755 AC Packaged Drive
25A-D013N114 PowerFlex 523 5.5kW (7.5Hp) AC Drive
2711P-T15C4D8 PanelView Plus Terminal
6SE6440-2UC21-5BA1 1.5KW
1492-JKD3-B TERMINAL BLOCK BLUE
1492-WMD1 IEC Term Blck 8x47.6x41mm Screw
软启动器 3RW44233BC44
紧凑型信号模块 6ES7 522-1BL10-0AA0 DQ 32:数字量输出模块,晶体管 DQ 32 x 24 VDC/ 0.5A BA, 25mm 模块,含前连接器
1585-C4FB-S100 1585 Ethernet Media Cable Spools
1746-OA8 SLC 8 Point Output Module
1788-EN2PAR 1788 Red ENet/IP to ProfibusPA Link Dev
193S-EEUE E1 Plus 18-90 A IEC Overload Relay
20-PP01068 INTERNAL FAN 80X80X32 FR9
2090-CSBM1DF-14AF40 Kinetix Cable Single DSL 2090-Series
20AC030A3AYNADC0 PowerFlex 70 AC Drive 30 A at 15 kW 20A
GC-8459-DE-MT WORKBENCH-DEMO
GQPI3D200E2P 9 inch Monochrome EL/ GE Fanuc Label/ 24VDC/ UL/ cUL/ CE/ UL1604
IC600DB710RR DP Dual RS-232C Module (DPU)
IC647HSTCSEO75KM eSignature Option for Historian - Enterprise Corporate Server 75000 Points (M4 Key)
IC647WIMC WIM:Westinghouse IMPACC
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IC756SDV000CS-914 DV Development - Solaris Op Sys, Simplified Chinese, Version 9.14
MicroLogix 1200 System 1762-IF2OF2 4 CHANNEL ANALOG COMBO MODULE
PLC-5/1771 System 1771-SPI SPI PROTOCOL INTERFACE MODULE
Distributed I/O 1794-OB8EP FLEX I/O 24VDC 8 CHANNEL ELECT. FUSED 2AMP OUT MOD
Communications 9399-INTWINEUG INTERCHANGE FOR WINDOWS (ETHERNET) USER GUIDE
Support 6200-AGA7S SUPT RENEWAL CONTRACT FOR 6200AGA7
Support 9358-BIZDME2S SUPT RENEWAL CONTRACT FOR 9358BIZDME2
Support F1771-ASBSERE FIRMWARE UPGRADE FOR 1771-ASB I/O MODULE
RSI Software Products 9324-RL53U7ENR RSLOGIX 5 STD TO PRO UPGRADE, EXP SUP >90D
RSI Software Products 9301-2SE350FRU2R RSVIEW32 RUNTIME 1500-100K UPGRADE OUT-SUPT (FR)
RSI Software Products 9358-HSTS2400U1R UPGRADE: OUT-SUPT: HISTORIAN 150 TO 32K TAG
Motion Control 8720SM-007S1CAS3 SPARE PART ONLY - GMS ITEM
78004660 Target Digital I/O Expansion Card, 16 inputs/16 outputs
IC200MDD848 MIXED OUTPUT 120VAC 0.5A PER PT ISOLATED 8PT / INPUT 120VAC GRP 8PT
IC697ACC900 Fiber Optic Cable for Reflective Memory module (IC697VRM015). Five feet long
MTR-1235-0-D-E-0RR Stepping Motor Nema23 Double Shaft
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20BD077A3AYNACD0 PowerFlex 700 AC Drive 77 A 60 Hp 20B
20G11NC060AA0NNNNN PowerFlex 755 AC Packaged Drive
22F-D018N104 PowerFlex 4M- 7.5 kW (10 HP) AC Drive
990NAD21910 Quantum MBUS+ DROP CABLE 8' RT-HD DEC
294D-FD2P5Z-G1-3 Variable Frequency Drive
S8JC-03512 NEW 220VAC,容量: 35W输出 12V ?2.9A
1492-SPM3B030 MCB Supplementary Protector 3 A
软启动器 3RW40241BB04
电机启动器 3VU16402CP00
150-F43NBR SMC Flex Smart Motor Controller
1734-ADN POINT I/O DeviceNet Network Adaptor
1783-BMS06SGA Stratix 5700 6 Port Managed Switch
193-EF2BZJ Solid State 160-400 A Overload Relay
20-750-BUS5-F10 PF755 FR10,IP00,DC IN,INPUT TERMINATION
2090-CPWM7DF-10AF02 MP-Series 2 m Length Power Cable
2097-V33PR6-LM Kinetix 350 3.0kW Servo Drive
ET-GT-5ES-5ST 3 RJ45 Ports, 2 Singlemode Fiber Port Ethernet Switch
GFK-2058 VMIC - Analog Output User's Manual - IC697VAL301
IC220MDL721 OUTPUT, 24VDC POSITIVE LOGIC 2.0A, 2PT (REQUIRES 1 IC220TBK082)
IC647DMC020 DataMart 20 Reporting Clients
IC647RAMM RAM:Reliance Electric Auto-Max
IC693MDL310RR 120 Vac Output, 05 Amp (12 Points)
IC756CDV001K-97 DV Development - Compaq True64 Op Sys Addt'l User, Korean, Version 9.7
MSI-PROD-2 Product Management Clients 2 Pack
PLC-5/1771 System 1771-DBMEM2 1771-DB/B EEPROM MEMORY MODULE - 32 K BYTES
Distributed I/O 1790-0V16X LDX I/O, 24 VDC, 16 SINK OUT EXPANSION, D-SHELL
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Operator Interface 2711E-NKSW2 REPLACEMENT RUN/PROGRAM SWITCH
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Support 9324-RLD300DES SUPT RENEWAL CONTRACT FOR 9324RLD300DE
DeviceNet Products 2711-K10G10 PV1000 GRAYSCALE KEY, DNET & RS232 PRINT
RSI Software Products 9301-2SE3400DEU5 RSVIEW32 RUNTIME 5K-32K UPGRADE IN-SUPT (DE)
RSI Software Products 9371-EIEC3 RSWIRE IEC LIBRARY
Motion Control MPF-A430P-MJ22BA MOTOR,SERVO,FDGRADE,6.55NM,5000RPM,MULTI
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HE693THM665 6 channel thermocouple input module for Series 90-30 with 0.1癈 resolution, bus/channel isolation and 50Hz filtering.
IC670MDL930 Relay 2A 8 Pt. 6 Form A/2 Form C Isolated
QPJ-DVN-202 MODULE DEVICE NET SLAVE
STXPBS132 STXi Profibus with 24VDC source (Negative Logic) input, 32 points, expandable to 8 additional modules.
20BC3P5A0AYNACC0 PowerFlex 700 AC Drive 20B
20F1AND125AN0NNNNN PowerFlex 753 AC Packaged Drive
22B-B8P0H204 PowerFlex 40 1.5 kW (2 Hp) AC Drive
140DDO35310 Quantum 开关量DC输出,32点,24VDC,4组隔离,0.5A/点,
284E-FVD1P4Z-10-RR-3 EtherNet Variable Frequency Drive
E32-TC200 光纤检测距离290mm对射型
1492-SPM1B150 MCB Supplementary Protector 15 A
直流电源 6EP1332-2BA00 120/230VAC 输入,24VDC/3.8A 输出
6ES72881ST400AA0
1497D-A13-M14-0-N Gen Purpose Transformer
1606-XLSCAP24-6 XLS Buffer Module
1769-L30ERM CompactLogix 1 MB Motion Controller
190E-BND2-CC10X 6.3-10.0 A Economy Starter W/Ckt-Bkr
194R-J600-1753 Disconnect, fused, J-type, 600A
2090-CPBM7DF-14AF30 MP-Series 30m Continuous-Flex Cable
2090-XXNPTN-16S N-Series to TL-Series Transition Cable
CBL-3T-RD-30 Resolver cable for MTR-3T series servo motors. 30 feet
GF-1326R Connecting FlashCable to Starrett Calipers, Micrometers.
IC200UAR028-24 Qty of 24, 28 point PLC< (16) 120VAC In, (12) Relay Out (2 at 10 amp & 10 at 2 amp), 120V/240AC Power Supply. Battery (IC200ACC403) is requ ired for data retention. Battery not included.
IC646TDV999 Viewer Development System
IC647OMFC OMF:Omron Fins
IC693ALG390 Analog Output, Voltage, 2 Channels
IC752DEM001RR Datapanel Demo Kit B