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　PLC控制系统的设备与调试，触及到各项作业，而且只能按序进行，一环紧扣一环，稍有不小心都将导致调试失利，不但延误工期，甚至会损坏设备。本文介绍了在现场实践中总结出的PLC控制系统的设备与调试技能经验，并对现场经常出现的设备、调试相关问题，提出评论定见和解决计划。

　　一、体系的设备与调试

　　合理安排体系设备与调试程序，是确保高效优质地完成设备与调试任务的要害。

　　1、前期技能准备

　　体系设备调试前的技能准备作业越充沛，设备与调试就会越顺畅。前期技能准备作业包含下列内容：

　　(1)熟悉PC随机技能材料、原文材料，深化了解其功用、功用及各种操作要求，制定操作规程。

　　(2)深化了解规划材料、对体系工艺流程，特别是工艺对各生产设备的操控要求要有全面的了解，在此基础上，按子体系制造工艺流。程联锁图、体系功用图、体系工作逻辑框图、这将有助于对体系工作逻辑的深刻了解，是前期技能准备的重要环节。

　　(3)熟悉各工艺设备的功用、规划与设备状况，特别是各设备的操控与动力接线图，并与什物相对照，以及时发现过错并纠正。

　　(4)在全面了解规划计划与PC技能材料的基础上，列出PC输入输出点号表(包含内部线圈一览表，I/O所在位置，对应设备及各I/O点功用)。

　　(5)研读规划提供的程序，对逻辑杂乱的部分输入、输出点制造时序图，一些规划中的逻辑过错，在制造时序图时即可发现。

　　(6)分子体系编制调试计划，然后在团体评论的基础上综合成为全体系调试计划。

　　2、PLC商检

　　商检应有甲乙两头共同进行，应承认设备及备品、备件、技能材料、附件等的类型、数量、规范，其功用是否无缺待实验室及现场调试时验证。商检成果，两头应签署交换清单。

　　3、实验室调试

　　(1)PLC的实验室设备与注册制造金属支架，将各作业站的输入、输出模块固定其上，按设备提要以同轴电缆将各站与主机、编程器、打印机等相衔接，查看接线正确，供电电源等级与PLC电压选择相契合后，按开机程序送电，装入体系配置带，承认体系配置，装入编程器装载带、编程带等，按操作规程将体系注册，此刻即可进行各项操作实验。

　　(2)键入作业程序

　　(3)模仿I/O输入、输出，查看修正程序本进程的意图在于验证输入的作业程序的正确性，该程序的逻辑所表达的工艺设备的联锁联系是否与规划的工艺操控要求相符，程序是否疏通。若不相符或不能工作完成全进程，阐明程序有误，应进行修正。在这一进程中，对程序的了解将逐渐加深，为现场调试作好了准备，同时也可以发现程序不合理和不完善的部分，以便进一步优化。

　　调试办法有两种：

　　①模仿办法：按规划做一块调试板，以钮子开关模仿输入节点，以小型继电器模仿生产工艺设备的继电器与接触器，其辅佐接点模仿设备工作时的回来信号节点。其长处是具有模仿的真实性，可以反映出开关速度差异很大的现场机械触点和PLC内的电子触点相互衔接时，是否会发作逻辑误动作。其缺陷是需求添加调试费用和部分调试作业量。

　　②强置办法：使用PLC强置功用，对程序中触及现场的机械触点(开关)，以强置的办法使其“通”、“断”，迫使程序工作。其长处是调试作业量小，简便，不需另外添加费用。缺陷是逻辑验证不全面，人工强置模仿现场节点“通”、“断”，会构成程序工作不能连续，只能分段进行。

　　依据我们现场调试的经验，对部分重要的现场节点采纳模仿办法，其他的选用强置办法，取二者之长互补。逻辑验证阶段要着重逐日填写调试作业日志，内容包含调试人员、时刻、调试内容、修正记载、毛病及处理、交代验收签字，以树立调试作业责任制，留下调试的第一手材料。关于规划程序的修正部分，应在规划图上注明，及时征求规划者的定见，力求准确表现规划要求。
 

AD641ECL321 ECLiPS Programming Software for the Series 90-30 SLP with OnTOP

GC647PCM025 GlobalCare Complete for Proficy Change Management Server - 25 Concurrent Users

HE693ADC405 Discontinued Part. Check with GE IP on migration path.

IC641SWP061 Series 90 PCM Development Software (PCOP)

IC647NMF000 Mitsubishi Melsec OPC Server

IC660EBS103RR 115Vac/125Vdc Low Leak Isol I/O, w/o Failed Sw Diag, Elec Asm

IC752DPK000RR Datapanel K - 256x64 LCD with EL backlight. Various sizes of text onl y. Includes integrated keypad for data entry. No touch capability.

IC800SKCEV100 Encoder cable to connect an S2K to any 1 kW to 5 kW S-series servo motor. 10 meters

Pico Controllers 1760-L12BWB 12 I/O PICO CONTROLLER W/ RTC, DC

PLC-5/1771 System 1771-INGA50 1771 DISCRETE I/O BACKPLANE INTERFACE ASIC

Distributed I/O 1791D-8B8P DNET 24VDC CBLOCK I/O,8 IN SINK 8 OUT SOURCE, BASE

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Operator Interface 2706-P72CN2 INVIEW MESSAGE DISPLAY. 1 TO 4 LINE

Support 9305-RSVADSPTS SUPT RENEWAL CONTRACT FOR 9305RSVADSPT

Support 9515-RSMSVRR SUPT REINSTATEMENT CONTRACT FOR 9515RSMSVRENE

EtherNet/IP Products 2711-T10C20 PV1000 COLOR TOUCH, ENET & RS232 PRINT

RSI Software Products 9301-2SE340DEU3R RSVIEW32 RUNTIME 150-32K UPGRADE OUT-SUPT (DE)

RSI Software Products 9356-PRO2200U5R UPGRADE: OUT-SUPT: RSSQL PROF.150 TO 300 TAG

Motion Control 1326AB-B720F-M2K7L MOTOR,SERVO,460V,31.8NM,5000RPM,MULTI,BRK,IP67

4161-6-5-N12 BCD TO 7 SEG DISPLAY. 6 DIGIT. 5 VDC. NEMA 12

HMI-CCT-405 Backlight for the 12.1" Color TFT (QPLCxxE0000)

IC693CPU331 CPU 331 Module (16K Bytes)

SM1000ATC QUICKMARQUEE CABLE IBM AT PROGRAMMING

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20BD011A0AYNANA0 PowerFlex 700 AC Drive 20B

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22B-E6P6N104 PowerFlex 40- 4 kW (5 HP) AC Drive

140HLI34000 Quantum 高速锁存/计数模块,24 VDC

284G-FVD2P3S-N-RG-CBG-DB1-EMI ArmorStart Spare Parts

E2Q-N15E3-51Q 15mm,电感式,一常开/闭 200mA NPN电源:12-24VDC方40×40

1492-SPM1C500 MCB Supplementary Protector 50 A

通用型变频器 6SE6 440-2UC17-5AA1 0.75 KW,73 x 173 x 149

电机启动器 3VU13402MM00

150-C25FBD Encl. SMC-3 25 A Smart Motor Controller

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1770-KFDG RS-232C to DeviceNet Interface Module

193-EC1CB E3 5-25 A Overload Relay

194R-TL4 Terminal Lugs, 600Mcm, Kit

2090-CPBM7E7-10AF09 MP-Series 9 m Length Pwr and Brake Cable

2093-AM02 Kinetix 2000 Axis Module

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GF-AU2.5V Connecting FlashCable to Analog Unipolar +2.5 V (No connector).

IC200UEX015 14 point Exp (8) 12VDC In, (6)12VDC Out, 12VDC Power Supply (includes IC200CBL501)

IC647AEC005 PA Efficiency Client 5 Pak

IC647PCM100 Proficy Change Management Server - 100 Concurrent Users

IC693CBL331 Cable, Left Side, Two - 24 Pin 90 Degree Connectors, 2 Meter

IC754CBF12CTD Control 64MB/64MB 12in Color TFT Blank

IMC-31PP-2-DRR IMC-D Series Servo Motor Controller, Enhanced, DeviceNet 24 Amp

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Application-specific products 1404-M805B-232 MASTER MODULE-PQ 232 COM-24V P/S

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Support 9381-P500KENS SUPPORT RENEWAL CONTRACT FOR 9381P500KEN

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RSI Software Products 9301-2SE3300U1 RSVIEW RUNTIME 300 TO 1500 UPGRADE: IN-SUPPORT

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IC646MRD075 Logic PC (HRT) 75 Tag Runtime System

MTR-3T22-G-R-B-M-S MTR-Series Servo Motor, Resolver, Metric, 24V Brake, Seal

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20F11NE041AA0NNNNN PowerFlex 753 AC Packaged Drive

22-XCOMM-DC-BASE PowerFlex External Comm Enclosure

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194L-G3576 194L IP66 Noryl Plastic Enclosure

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280-PWRM35A-M30 ArmorConnect 3-PH Power Media trnk cable

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1494V-L3 DISCONNECT SWITCH ACCESSORY

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1756-OB16DK ControlLogix 16 Point Digital Output

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194E-FA80-P11 194E Load switch

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IC697ALG441 Analog Input Expander, Voltage, 16 Channels

IC758WMM020 iGlobalCare Complete 11-20 Users (same site): DataViews for Windows

FlexLogix System 1794-CE3 EXTENDER CABLE FOR TERMINAL BASES, 3 FT/.9M

GuardPLC Systems 1753-OPC GUARDPLC OPC SERVER

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BC646MRB300 Logic PC Runtime 300 I/O

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20DC022A0EYNANCNK PowerFlex 700S AC Drive 20D

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25B-D4P0N114 PowerFlex 525 1.5kW (2Hp) AC Drive

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FR-A740-11K 17.5KVA 23A 11KW

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1585D-D4UBJM-5 Micro D-Code, QD Style Ethernet Media

1747-UIC SLC USB to DH-485 Converter

1794-IA8 Flex 8 Point Digital Input Module

194E-AA20E 194E Load switch

2080-LC10-12QBB Micro810 12 I/O Smart Relay Controller

2090-CSWM1DF-14AA17 Kinetix Cable Single DSL 2090-Series

20AC2P1C3AYNANC0 PowerFlex 70 AC Drive 20A

GC646MPP001 Proficy GlobalCare Complete for Logic Developer - PLC Professional

HE693OIU197 Compact VF Genius OIU w/numeric keypad, powered by 24VDC

IC609TCU100RR Timer/Counter Setpoint Unit (for S1 Jr & CPU 104, 105, 106)

IC647HSTSC1KM Server to Server Collector for Historian - Standard Server 1000 Points (M4 Key)

IC660BBA100RR Analog I/O Block, 115Vac Power, 4 In/2 Out, Ph B

IC694MDL752 Output module 5/24VDC (TTL) 0.5 amp 32 point negative logic.

IC756WDJ009E-27 DataViews Development System Visual Basic & Java English v2.7

MicroLogix 1500/1769 System 9399-RL50GRDE RSLOGIX 500 GETTING RESULTS GUIDE (GERMAN)

PLC-5/1771 System 1771-CP1 1771 I/O CHASSIS CABLE FOR 1771-P7 POWER SUPPLY

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Support F1772-LXPSERB FIRMWARE UPGRADE FOR 1772-LXP PLC2 PROCESSOR MODUL

RSI Software Products 9324-RLD3U7FRE RSLOGIX 5000 STD. TO PRO UPGRADE, FRENCH

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IC752BUU014 VT100 Upgrade for Datapanel K

MTR-1454-E-A-E-SRR Stepping Motor Nema42 Encoder Splashproof

ZA06B-0114-B503 B0.4/5000is servo motor with 24 VDC brake and 64k serial encoder

20BD3P4A3AYNACD0 PowerFlex 700 AC Drive 3.4 A at 2 Hp 20B

20G11TD545AN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM1-B032 PowerFlex 520 7.5kW (10Hp) Power Module

372ESS47001 Quantum CONCEPT EFB 升级软件

FRN 7.5E1S-4C 13 KVA 18 A 7.5KW 3相AC380V/50Hz/60Hz

E50S8-2500-6-L5

1492-SPM3C400-N MCB Supplementary Protector 40 A

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150-SC2NUR SMC-50 SOLID STATE MOTOR CONTROLLER 260A

1734-VHSC24 POINT I/O Very High Speed Counter Module

1783-SFP1GSX 1000SX SFP Fiber Transceiver

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2090-CPWM7DF-16AA15 MP-Series 15m Servo Power Cable

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IC647HSTCC1000KM Calculation Collector for Historian - Standard Server 1,000,000 Points (M4 Key)

IC647STA001 Scheduler Time & Attendance Adapter

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Pico Controllers 1760-IB12XOB4IF 12 DC IN 4 TRANS OUT AI

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RSI Software Products 9301-2SE340ITU5R RSVIEW32 RUNTIME 5K-32K OUT-SUPT (IT)

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HMI-KPN-401 QuickPanel Keypad for 7.4" QPGCxxx0000

IC693CPU364 CPU 364 Module (240K Bytes configurable user memory), Embedded Ethernet

SPS-50W-2 24 VDC PS, 2.1A, 85-265 VAC INPUT

TRM-POSN-06 Screw terminal breakout board with 6 foot cable (mates with any 15-pin female D-shell connector)

20BD014A0NYNACC1 PowerFlex 700 AC Drive 14 A at 10 Hp 20B

20G11BD1K4AN0NNNNN PowerFlex 755 AC Packaged Drive

22C-B017N103 PowerFlex 400- 3.7 kW (5 HP) AC Drive

140XBP00600C Quantum 背板, 6槽, CC

285-BRC22-M12 Source Brake Cordset Cable, 12m

H3CR-A8 AC100-240VAC, 0.05s-300h可调，2模式?二开/闭 触点:5A

1492-SPM1D050 MCB Supplementary Protector 5 A

通用型变频器 6SE6 440-2UC34-5FA1 "45 KW,350 x 850 x 320"

电机启动器 3VU13403MJ00

150-C37NBD SMC-3 37A Smart Motor Controller

1609-P3000A Uninterruptible Power Supply P UPS Acces