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数控加工技术是通过数字化信息来自动化控制机械设备的技术,随着科学技术的发展,产品更新换代较快,多品种、中小批量生产的比重越来越高,对零件的形状及精度要求也越来越高。传统的加工设备和制造方法难以满足要求,而数控加工技术能够有效解决结构复杂、精密、小批多变零件加工问题,因此,得到广泛应用。
在实际生产中,通过模具加工生产出的价值,要远远大于模具本身的价值。在模具制造生产过程中,使用数控加工技术不仅可以保证模具的精度,而且可以方便高效的对模具进行设计和加工。因此,数控技术在模具制造中发挥着重要的作用。
1、 数控加工技术特点
数控加工技术分为数控机床和数控编程两方面,其中,数控加工机床属于模具制造中的硬件设施,直接影响着模具加工的质量和效率;数控编程则属于软件设施,可以满足不同模具的加工要求,从而方便、高效的完成了加工任务。
1.1 高质量的产品性能
传统的模具制造技术不成熟,制造工艺较粗糙,加工产生的次品和废品率较高,模具质量较低,难以满足高质量的要求。相比与传统的模具制造,数控加工技术采用了数字一体化操作系统,能较好的控制误差,保证加工精度且质量稳定。
1.2 较复杂的零件加工
数控机床的驱动装置主要由主轴电机、进给单元、进给电机及主轴驱动单元四部分组成,能够实现多坐标的联动,完成模具生产的各项复杂工作,适用于加工复杂模具。
1.3 高效的生产率
随着市场经济的不断发展,需要有竞争力的产品来带动生产效率的提高,模具制造周期、产品质量及加工生产成本,对模具产品的市场竞争力影响较大。因此,如何缩短模具制造周期、提高产品质量显得尤为重要。
数控加工技术利用数字操作系统对加工过程进行控制,大大缩短了模具制造时间,整个加工生产过程高速、高效,提高了生产效率和产品质量。
1.4 高度的自动化
数控加工技术采用数字化的操作技术,连续性好,自动化高。相对于传统的加工技术来说,不但能降低操作工人的劳动强度,而且模具制造的连续性好,不易出错,能够提高模具的加工效率高,且质量较好。
在自动化技术下,生产可以实现流水线,各部分的操作人员只需按要求进行操作即可。因此,数控加工技术被不断应用于模具的加工生产中,进一步提高了企业的经济效益
1.5 对操作人员技术要求高
同传统模具制造不同,数控加工技术多操作人员的专业水平要求较高,需要具备专业的数字化技能,除必须掌握计算机操作技能外,还必须精通数控加工技术的各种控制语言,只有熟练掌握数控加工语言,才能完成代码的编写,实现对数控机床的操控。
为了能够充分发挥数控加工技术在模具加工中的重要作用,只有具备专业水平的操作人员才能够从事相关工作。
190E-AND2-CB63X 4.0-6.3 A Economy Starter W/Ckt-Bkr
20-750-2263C-1R2T PowerFlex 750 24V Tran IO Option module
2090-DANPT-16S07 TL-Series 7 m Length Power Cable
20A-ENC-1 PowerFlex 70 Encoder Interface Kit
BC647CSCEMK QuickPanel Control software with Proficy GlobalCare Complete and a hardware key
GC647DMS003 GC DataMart 3 PA Connections
HE800CBL119 I/O Extension Cable, 19-pin, 1.0m. For use in conjunction with TRM519
IC600BF900RR Local I/O Transmitter Module
IC646NMR000 Modbus RTU Communications
IC647M32C M32:Moore MYCRO 320 Independent Computer Interface
IC670MFP100 Micro Field Processor
IC697MDL653 24 Vdc Input, Positive/Negative Logic (32 Points)
IC800SLMCONKITVL connector kit for 3.5 kW to 5 kW S-series servo motors without brake
ControlLogix/1756 System 1751-SL4SP SYNCHLINK FIBER 4-PORT SPLITTER BLOCK
Industrial Computers 6182H-15BEH15D VVCE 1500, KEY/TOUCH, EXT MEM, CNET, DC
Process Control 1757-PFBUPG100 PROFIBUS LIC UPG 100 IOMS
Operator Interface 2711P-ST15B PANELVIEW PLUS 1500 KEY/TOUCH STARTER KIT
Support 9326-AD10APR SUPT REINSTATEMENT CONTRACT FOR 9326AD10APENE
Support 9371-EDBA3S SUPT RENEWAL CONTRACT FOR 9371EDBA3
ControlNet Products 1734-RTBS REPLACEMENT IEC SPRING TERMINAL BLOCK
RSI Software Products 9301-2SE240FRU1R RSVIEW32 WORKS 1500-32K UPGRADE OUT-SUPT (FR)
RSI Software Products 9358-B60ENE RSBIZWARE BATCH 60 UNITS
Motion Control MPL-A430P-MJ22AA MOTOR,SERVO,5.42 NM,5000RPM,MULTI,230V,6.4KG
Motion Control 2090-UXNFDN23-K01 CABLE,ULTRA,NON-FLEX, MOTOR FEEDBACK,N,SKW,1M
CBL-154 Cable. IBM COMP. To Operator Workstation, 9 Pin PC COMM. Port
IC610MDL157RR 24Vdc Sink Out, w/Removable Term. Block, w/LEDs (16 pts)
IC800SLCBZ050 Brake Cable, 30-750 W SL Servo Motor with Brake, 5 Meters
OC647IFHAVC iFIX Optn: High Availability (M1Component Part)
20AD3P4C3AYNNNC0 PowerFlex 70 AC Drive 3.4 A at 2 Hp 20A
20DD014A3EYNACANE PowerFlex 700S AC Drive 20D
20P41AB073RA0NNN PowerFlex DC Drive 230V AC 20 HP
2711-NV4 PanelView Accessory
280-PWRM24A-M2 ArmorConnect 3-PH Power Media drop cable
3G3MV-A4075 NEW 14KVA 18A 7.5KW 3相AC380-460V/50HZ/60HZ
1492-MCAA2H25 Miniature Circuit Breaker, 25 A
1494U-PC2 1494U Long Protective Cover
软启动器 3RW44562BC44
工程组态编程软件 6AV2103-0XA04-0AA5 SIMATIC WinCC 专业版 max. PowerTags V14
1585D-M4UBJM-15 1585D Ethernet Media Patchcord
1756-L63S GuardLogix 8 MB Standard Mem Controller
1797-TPR FlexEx Accessories
194E-E80-1753-6G 80 A 194E Load switch
2090-CFBM6DF-CBAA02 TL-Series 2m Feedback Cable
2090-SCEP8-0 Kinetix 8-8m Fiber Optic Cable
BC646MPC001 Logic Developer PLC Configuration Tools with Proficy GlobalCare Complete
GC647AEC005 GC Efficiency Client 5 Pak
HMI-CAB-C86 CABLE PLC DIRECT DL240 P2, 250 P1, 350 P1
IC641SWP710 C Developer's Toolkit for Series 90 PCMs
IC647IFCLNTSRO050C iFIX iClientTS Read Only 50 PK (M1Component Part)
IC660EBD025RR Ph B 5/12/24Vdc Sink 32 CKT Electronic Asm
IC695SPF550 RX3i Single Mode 100base-SX (fiber 550m) Small Form Pluggable Transceiver Module
IC756WRE099J-99 DataViews Runtime for Windows 50-99, Per User, Japanese, Version 9.9
FlexLogix System 1794-OC16 FLEX 48 VDC OUTPUT MDL
PLC-5/1771 System D1785-6.8.6 REF.GUIDE CONNECTING PLC5
Process Control 1757-PLXSIFZF BAILEY INFI90 QUICKBUILDER INTERFACE
Operator Interface 2711P-K10C6D2 PV PLUS 1000, KEYPAD, ENET, DC PS, EXT MEM
Support 9324-FWRTENR SUPT REINSTATEMENT CONTRACT FOR 9324FWRTEN
Support 2707-DP1S SUPT RENEWAL CONTRACT FOR 2707DP1
Support F1785-L40LSERA FIRMWARE UPGRADE FOR 1785-L40L PLC5 PROCESSOR MODU
RSI Software Products 9301-2SE2303DEE RSVIEW32 WORKS 1500 WITH RSLINX (GERMAN)
RSI Software Products 9701-VWSS000DEU1 RSVIEW SE 25 TO UMLTD DISP UPGRADE (GERMAN)
RSI Software Products 9399-RL53GRES RSLOGIX 5 GETTING RESULTS GUIDE (SPANISH)
Motion Control 1394C-SJT05-A MODULE,SYSTEM,5KW,SERVO,W/ANLG INTF,NO HIM
BC646MDE000 Logic Developer - PC & View Development/Runtime (HRT) 8,000 I/O
IC300OCS041 OCS with 2x20 LCD Display and with 16-key Keypad. 16 DC Inputs (12/24vdc), 12 DC Outputs (5/12/24vdc, 0.5A pos. logic with ESCP). No network interface
IC752SKT015 DATAPANEL 160 STARTER KIT
MTR-3T12-G-R-B-M-SRR Servo Motor Metric 24V Brake, Seal
ZA06B-6130-K200 CZ7 power connector for BSVM1-20i Beta i series amplifier (included in amplifier kits)
20CD500A0ANNBNB0 PowerFlex 700H AC Drive 500 A 450 Hp 20C
20G1AGC205JA0NNNNN PowerFlex 755 AC Packaged Drive
25A-E0P9N104 PowerFlex 523 0.4kW (0.5Hp) AC Drive
2711P-T7C21D8S PanelView Plus 7 Standard 700
6SE6440-2UD38-8FB1 90KW
1492-L2Q-RE 1-Ckt Feed-Through Blk 2 Conn Pts 1.5mm
1492-XIMF-F24-2 FUSIBLE EXPANDER MODULE, 24V DC, 8 FUSES
软启动器 3RW44251BC46
附件 6ES7 590-1AB60-0AA0 S7-1500 安装导轨:160 mm
1585-C8TB-S300 Cable Spool Ethernet Media
1746-RL51 SLC Octal Label Kit
1790-T8BV8VX CompactBlock LDX 16 Expansion Block
194E-A25-1753 25 A 194E Load switch
20-PP11002 WIRE SET 2
2090-CSBM1DF-18AF04 Kinetix Cable Single DSL 2090-Series
20AC043A3AYNAEC0 PowerFlex 70 AC Drive 43 A at 22 kW 20A
GC646IFCLNTCRO005 GCC iFIX iClient Read Only 10 PK Keyless Runtime Version
HE660GGM100 Discontinued Part. Check with GE IP on migration path.
IC600LR632RR 16K/16K Combined Memory
IC647HSTES500M Historian Enterprise Server 500 Points (M4 Key)
IC655ALG566RR Analog Output (2 Channels)
IC694CHS392 Base Expansion 10 Slots
IC756SDV001E-98 DV Development - Solaris Op Sys Addt'l User, English, Version 9.8
MicroLogix 1500/1769 System 1764-24AWA ML 1500 BASE 120V AC IN / RELAY OUT / AC POWER
PLC-5/1771 System 1771-AF FIBER OPTIC CONVERTER MODULE
Distributed I/O 1794-IJ2K CONFORMAL COAT, 2-CHANNEL HI RES FREQUENCY MODULE
Communications 9399-WABLUG WINTELLIGENT LINX LITE USER'S GUIDE
Support 6233-5VTLS SUPT RENEWAL CONTRACT FOR 62335VTL
Support 9358-BPMG03S SUPT RENEWAL CONTRACT FOR 9358BPMGR03ENE
Support F1771-KF FIRMWARE UPGRADE FOR 1771-KF COMMUNICATION MODULE
RSI Software Products 9324-RLD0U6ITE RSLOGIX 5000 SERVICE ED TO FULL UPG, ITA
RSI Software Products 9301-2SE350PTU5R RSVIEW32 RUNTIME 5K-100K UPGRADE OUT-SUPT (PT)
RSI Software Products 9358-MTRCK03ENE RSBIZWARE MATERIALTRACK (1 - 10 BATCH SERVER)
Motion Control 8720SM-018S2FBS1 18.5 KW/47.1 AMP, 460VAC, AC MOTOR WITH SRS60 ENC.
829-8-1 Thumbwheel Assembly. 8 Digit, 1 True. Dust Seal
IC200MDL740 OUTPUT 24VDC POS LOGIC 0.5A PER PT (1 GROUP OF 16) 16PT
IC697VAL216 Analog Input, 16 channel, jumper selectable for 0 to 5VDC, 0 to 10VDC, +/-2.5VDC, +/-5VDC, +/-10VDC. 16bit Resolution
MTR-1324-N-D-E-SRR Stepping Motor Nema34 3A Splashproof
ZA06B-0034-B175#7008 B6/2000 servo motor with holding brake and 32k serial encoder
20BD125A3ANNANC0 PowerFlex 700 AC Drive 20B
20G11ND065AA0NNNNN PowerFlex 755 AC Packaged Drive
22F-RF6P0-AL PowerFlex EMC Filter Kit
140CFA04000 Quantum CABLEFAST, 通用连接块, 直头连接
294E-FD1P5Z-G2-3-SB Variable Frequency Drive
WLCA12-2N 触点:1开/1闭,10A 250VAC机械寿命:1500万次?撞压式高度可调可单恻动作
1492-SPM3B250-N MCB Supplementary Protector 25 A
软启动器 3RW40261TB04
TS 模块 6ES7 972-0MS00-0XA0 TS Module RS232
150-F780NBEB SMC Flex Smart Motor Controller
1734-IE4S Point IO Safety Analog Input Module
1783-BMS4S2SGA Stratix 5700 6 port managed switch
193-EOS-SCS-BP E300 Control Station
20-750-EMC1-F4 PowerFlex 750 Frame 4 EMC Kit
2090-CPWM7DF-12AA15 MP-Series 15m Power Cable
2098-DSD-020X-DN Ultra 3000 Servo Drive
G-C441/OBG PC to GagePort Cable and Power Supply (9-pin for Owens Brockway OEM)
GFK-2198 PCB3695-3795 Quad/Dual Channel Incremental Encoder Interface
IC220TBK061 I/O TERMINAL STRIP W/SHIELD, 6 POSITION SPRING STYLE, QTY 5
IC647EURC EUR:Eurotherm 800 Series
IC647SCL001 Scheduler Server Client ( Plan+ View)
IC693MDL641RR 24 Vdc Output, Negative Logic (16 Points)
IC756DVE010E-97 EO GECK (Graphical Editor Construction Kit) - Intel x87, English, Vers ion 9.7
MSI-QUAL-43 Quality Mang Clients-43
PLC-5/1771 System 1771-A3B1 I/O CHASSIS ASSEMBLY, 12 SLOT, 19
Distributed I/O 1790D-T0B16 DNET LDX, 24VDC, 16 SOURCE OUT BASE, TERMINAL BLK
Communications 1770-CD6 DATA HWY TWINAXIAL CABLE, 600 FT/183 M
Operator Interface 2711E-UTCT14 PANELVIEW 1200 TOUCH TO 1400E TOUCH MIGRATION KIT
Support 9305-RSVADFCESR SUPT REINSTATEMENT CONTRACT FOR 9305RSVADFCES
Support 9324-RLDSTXES SUPT RENEWAL CONTRACT FOR 9324RLDSTXE
EtherNet/IP Products 1785-ENET PLC-5 ETHERNET/IP EXPANSION MODULE FOR PLC-5
RSI Software Products 9301-2SE3400KOU1 RSVIEW32 RUNTIME 1500-32K UPGRADE IN-SUPT (KO)
RSI Software Products 9515-RSAAMPRDENE RSMACC AUTO ASSET MGMT, PREDICTIVE MAINT
Motion Control 1326AB-B420H-S2L MOTOR,SERVO,460V,5.1NM,6000RPM,SINGL,IP67
3414 Greyline OS, 2 Line, (20) 9MM Chars, VFD, Quick Connect, NEMA 4
HMI-AGO-204 ANTI-GLARE OVERLAY 6"
IC693ACC341 Redundant Power Supply Base with 0.5 meter cable to connect to Power Supply Adapter module. Supports any Series 90-30 power supply.
QPKSTDN0000 6" Color STN, TCP Label, No Ethernet, CF, 24Vdc,UL,cUL,CE,UL1604
TGT-DI0L-32-0 Target series digital I/O module with 16 inputs/outputs
20BC5P0A0AYNANC1 PowerFlex 700 AC Drive 5 A at 2.2 kW 20B
20F1ANE192AN0NNNNN PowerFlex 753 AC Packaged Drive
22B-D2P3F104 PowerFlex 40 0.75 kW (1 Hp) AC Drive
Quantum Analog Input Module 模拟量输入模板
284E-FVD4P0Z-10-RR-3-DB-SB-EMI EtherNet Variable Frequency Drive
E2E-X1C1 1mm,电感式,三线,常开5-100mA NPN电源:10-30VDC圆M5
1492-SPM1C020 MCB Supplementary Protector 2 A
通用型变频器 6SE6 420-2UC23-0CA1 "3.0 KW,185 x 245 x 195"
电机启动器 3VU13400MP00
1497D-A17-M22-0-N 1En Purpose Transformer
1608N-012A240V2S 12 A Mini DySC Sag Corrector
1769-OF8V CompactLogix 8 Pt A/O Voltage Module
190S-BND2-CB63C 4.0-6.3 A Compact Comb Starter W/Ckt-Bkr
194R-NE630-1753 Disconnect Non-Fused IEC 3 Poles 630A
2090-CPBM7DF-16AF02 MP-Series 2 m Length Pwr and Brake Cable
2090-XXTPMP-10S12 MP-Series 12 m Length Power Cable
CFDA-3WPB-0070-AZ This cable has been replaced by cable CFDA-7WPB-0070-AZ
GF-3910R Connecting FlashCable to Ohaus Model C/ E/ GT/ MB/ TP/ TS series.
IC200UDR010-24 Qty of 24, 28 point PLC, (16) 24VDC In, (11) Relay Out, (1) 24VDC Out, 24VDC Power Supply
IC646TRT915 1500 I/O Point Runtime System
IC647PATH105 Proficy PAT - Historian. The capability is to store spectra data from the driver into the Proficy Historian. This for a single dri
IC693APU302RR Axis Positioning Module (APM), 2 Axis, requires (1) or (2) CBL311
IC752PBI100 PC/104 Profibus Card
IMC-105E-1-D 5 amp IMC enhanced stepping motor controller
SLC/1746 System 1746-P5 POWER SUPPLY - RACK MOUNT
Industrial Computers 6189V-MMA15 MNTG ADAPTER FOR CONVERTING 6185-C OR J TO 1500M
Application-specific products 1404-M505B-CNT-02 1404-M5 CONTROLNET PM3000 CLASS 0.2 24V P.S.
Operator Interface 2711-K10C15L1 PV1000 COLOR KEY, CNET & RS232 PRINT
Support 9301-2SE3200FRR SUPT REINSTATEMENT CONTRACT FOR 93012SE3200FR
Support 9380-RSBS SUPT RENEWAL CONTRACT FOR 9380RSB
DeviceNet Products 1792D-16BVT0CD MAXUM 16 IN WITH POINT LEVEL DIAGNOSTICS
RSI Software Products 9301-2SE3203ZHE RSVIEW32 RUNTIME 300 WITH RSLINX (CHINESE)
RSI Software Products 9358-BPMGR03ENE RSBATCH PRODUCTION MANAGER (SUPT 1-10 BATCH SVR)
Motion Control MPL-B4530F-RK22AA MOTOR,SERVO,8.36 NM,2800RPM,RSLVR,460V
Motion Control 2090-SCVP1-0 SERCOS FBR CABL,CONN,STANDARD PVC JKT,PLASTIC 1.0M
GHMI-KPN-302 QUICKPANEL KEYPAD FOR 10.5" GE LABEL
IC646MPP010 Logic Developer - PLC Professional - 10 Pack
MTR-1337-E-D-E-S Stepping Motor Nema34, Series Wdg, Encoder, Splashproof
QPJ-PBS-201 Communication Module for 5 inch & 6 inch: Profibus Slave
20BC037A3AYNANC0 PowerFlex 700 AC Drive 20B
20F11NC085AA0NNNNN PowerFlex 753 AC Packaged Drive
22-HIM-C2S PowerFlex IP66 UL-NEMA Type 4X-12 HIM
2711P-RGT12 PV Plus 1250 Touch Antiglare Overlay
280S-MTR22-M3 ArmorStart Spare Parts
C200HW-COM05-EV1 二个RS-232C 端口和一个通讯协议宏功能
1492-PDEC1 HOLE PLUG
数字量输入/输出模块 6ES7422-1BL00-0AA0 DO/32 24V DC,0.5A,光隔离
变送器 3RS10002CD00
1497-A-AXJK-0-N Control Circuit Transformer
1585J-M8UBJM-0M6 RJ45 Ethernet Media
1761-L10BXB MicroLogix 1000 10 Point Controller
188-K3B500 Miniature Circuit Breaker 50 A
194L-E20-1756 20A 194L Load Switch
2090-CPBM4E2-14TR MP-Series 0.5m Length Transition Cable
2090-XXNFMP-S02 MP-Series 2 m Length Feedback Cable
BC647OEM0511B OEM Edge Renewal Add't Key - Complete
GC647PATH115 Proficy PAT - Historian. The capability is to store spectra data from the driver into the Proficy Historian. This for a three driv
IC200MDD848 Mixed output 120VAC 0.5A per point isolated 8 point / input 120VAC group point
IC646NSL005 Proficy SQL 2000 - 5 Client Access License
IC647MDA000 View Development/Runtime 8000 I/O with USB Hardware key
IC675PDM881 Profibus Station IP67 24VDC Positive Logic 8 Inputs / 8 Outputs 0. 5A
IC697MDL753 5/48 Vdc Output, 0.5 Amp, Negative Logic (32 Points)
IC800SSD107RS1 4.3 amp 115/230 VACS2K servo drive for MTR series motors
ControlLogix/1756 System D1756-6.5.13 CONTROLLOGIX GATEWAY SYSTEM USER MANUAL
Industrial Computers 6182H-15KEH4B VVCE 1500, KEYPAD, EXT MEM, ENET, AC
Process Control 1757-DNBUL02 DEVICENET USAGE LICENSE, 2 DNB MAX
Operator Interface 2711-K3A10L1 PV300 MONOCHROME KEY, DNET & RS232 PRINT
Support 9326-AD25APS SUPT RENEWAL CONTRACT FOR 9326AD25APENE
Support 9371-EDESI2R SUPT REINSTATEMENT CONTRACT FOR 9371EDESI2
ControlNet Products 1794-ACNR15K CONFORMAL COATED, REDUNDANT MEDIA ADAPTER, CNET
RSI Software Products 9301-2SE240KOU2R RSVIEW32 WORK 300-32K UPGRADE OUT-SUPT (KO)
RSI Software Products 9358-BA30ENE RSBIZWARE BATCH ARCHIVER 30 UNITS
Motion Control MPL-A4520K-MJ24AA MOTOR,SERVO,6.10 NM,4000RPM,MULTI,230V,BRK,9.5KG
Motion Control 2090-UXNPAMP-10S15 CABLE,NOGRF50X,MOTOR POWER,MP,10 GAUGE,15M
CBL-206 PLC Direct DL105 Cable
IC640HWC706 LM 90-70 Std. Comm. S/W w/Converter & Cables, CD-ROM docs.
IC800SLCIZ030 Interface Cable, 30-750W SL Amplifier to Terminal Block, 3 Meters
OC647IFXPEESG-50 iFIX for Embedded XP E-Signature Option V5.0
20AD5P0A3AYYANC0 PowerFlex 70 AC Drive 5 A at 3 Hp 20A
20DD027A0EYNANANE PowerFlex 700S AC Drive 20D
20P41AB9P0RA0NNN PowerFlex DC Drive 230V AC 2 HP
2711C-RG6T PanelView Component Accessory
280-PWRM24E-M12 ArmorStart Three-Phase Power Media
SRT2-OD16 远程I/O端子(晶体管输出)16点
1492-MCBA2H35 Cb, 1 In, 10 Ka Aic, 2 Pole, 35 Amp