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USB-9215,

USB-9215

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该体系采用PLC作为操控中心，完成PID闭环运算、多泵上下行切换、显示、故障确诊等功用，由变频器调速方法主动调理水泵电机转速，达到恒压供水的意图。

　　一、前语

　　跟着操控技术的发展与完善，变频器及PLC在各个行业的使用愈来愈广，PLC与变频器的可靠性与灵活性得到了用户的认可。一起传统的水塔供水方法暴露了许多缺点：水的二次污染，用水高低峰的不平衡，管道阀门易损坏，维修保养费用过高等等。在此条件下各种恒压供水方法应运而生，其间由变频器、PLC操控的方法尤为遍及，这种方法的特色：体系稳定，功用强大，变频器用于供水更加节能，所以广泛使用在多层住宅小区生活消防供水体系中，现在许多场合也有使用，比方中央空调体系、供水加压站、集中供热等，这种方法经受了时刻的考验，已有许多的使用实例。本文介绍的体系在宝鸡某电厂家属区已从98年运转至今，体系稳定，性能可靠，得到了用户的必定和好评。

　　二、体系组成：

　　1、体系概述：

　　该体系由四台大泵(22KW)与一台小泵(5.5KW)组成;PLC部分由西门子可编程操控器S7-200系列的CPU226，文本显示器TD200组成;变频器采用三菱FR-A540系列，功率22KW。

　　用户所需的生活用水压力、消防用水压力、运转方法等参数在TD200文本显示器上设定，压力传感器把用户管网压力转换为0-10V标准信号送进PLC模拟量模块EM235，PLC经过采样程序及PID闭环程序与用户设定压力构成闭环，运算后转换为PLC模拟量输出信号送给变频器，调理水泵电机转速，达到恒压供水的意图。

　　该体系有各个泵的运转时刻累计功用，经过PLC的数据区保持可以断电回忆。每次起动时先起动1#小泵，当用水量超越一台泵的供水能力时，PLC经过程序完成泵的延时上行切换，切换原则为当前未运转的大泵累计运转时刻最少的先投入;当压力超越时，PLC经过程序完成泵的延时下行切换，切换原则为当前正在运转的大泵运转时刻最多的先撤出。直到满足设定压力为止。寻求的最终目标为压力恒定。

　　当供水负载变化时，变频器的输出电压与频率变化主动调理泵的电机转速，完成恒压供水。

　　体系还可经过PLC的实时时钟主动守时供水，用户在TD200上设定每天最多6段(段数也可设定)守时供水，比方早上6：00到8：30，中午11：20到1：30等。

　　体系可动态显示各种参数，如设定压力，运转压力，水位高度，运转方法，实时时刻，日历，各个泵的运转时刻累计(准确到秒)，运转状况，故障信息等等。为了不使体系中TD200画面显得呆板，在PLC程序中操控TD200中的画面守时切换，动态显示;

　　体系还有故障自确诊功用，各泵发作过载、缺相、短路、传感器断线、传感器短路、水位下限、水压超高、水压超低、变频器故障等，都会有声光报警，TD200上一起显示故障类型，告诉设备维修人员处理，并可回忆故障发作时刻及班次，以便追查原因及相关责任。

　　2、作业原理：主动手动方法

　　(1)手动运转时，可按下按钮起动中止水泵在工频状况下运转，彻底脱离开PLC及变频器的操控，该功用首要用在检修及主动体系出现故障时的应急供水方法中。

　　(2)主动运转时，悉数泵的运转依程序主动作业。

　　上行过程：当在主动运转方法时，按下TD200上的起动软健，体系先起动1#小泵，PLC程序操控模拟量模块EM235给定变频器一固定频率输出，此时若用 PID运算输出直接操控变频器则(设定压力大，运转压力为零，所以运算输出最大)变频器依设定的上升时刻运转，升速太快，体系冲击很大。等泵运转一会儿，管网压力堆集后，再用PID运算输出操控变频器。具体时刻和频率与管网体系有关，在现场调试时这两个参数在TD200上设定调整。管网越大，时刻越长。

　　当 1#小泵达到50HZ后，体系压力仍偏低，则延时一段时刻后，体系靠PLC程序把1#泵切换到工频运转，一起由PLC输出一个开关量给变频器的MRS端子，变频器瞬间制止输出，此时PLC把运转时刻最少的泵变频接触器接通后，撤掉制止输出，相应的泵变频起动运转;延时切断1#小泵，体系中相应的一台大泵变频运转，压力主动调理，若体系压力平衡，则频率稳定在一个相对的规模，若频率达到50HZ后压力依然偏低，则再投入一台大泵，比较剩下的泵的累计运转时刻，时刻少的先行投入，以此类推。注意，上行中，只要有一台大泵运转，则1#小泵要断开，大泵与小泵一起运转时，小泵的功率很低。

　　下行过程：当体系压力偏高，变频器运转在18HZ左右(18HZ以下泵的功率很低，经验值)时，PLC程序判断运转在工频状况的泵累计运转时刻(若只有一台泵不作判断)，运转时刻最多的泵延时先行撤出，在撤出的瞬间，PLC操控变频器运转频率在50HZ，要不体系冲击过大，简单有水垂现象，延时一会儿后，再把 PID运算输出投入即可;以此类推。注意：下行过程中，到最后一台大泵运转时，频率在18HZ左右，体系压力依然偏高时，则把1#小泵切换到变频运转。这种情况在夜间或许发作，当供水管网很大时，也许没有这个或许性。

　　三、注意事项：

　　1、该体系中有泵的工频变频上行切换，为了体系的快速响应，切换时刻最好越短越好，切换时时刻差很小，所以各个泵的变频接触器与工频接触器最好用可逆接触器，电气线路与PLC程序中也要有互锁功用。避免发作意外短路事端。对体系或变频器形成危害。

　　2、变频器上行下行切换时刻设定，假如设定值过大，则体系不能迅速对管网的用水量做出反应;假如设定值过小，则或许引起体系频繁的投入泵，撤出泵的动作;为此，PLC程序中增加判断设定压力与运转压力在临界切换状况时，只要不超越答应的误差规模内，不做泵的切换。

　　3、变频器在上行切换时，必须要有瞬间制止输出功用，变频器没有此功用可用自在停车功用;所以选择变频器时要注意这点。
 

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IPC-610L AIMB-781QG2

1492-SPM1C020-N MCB Supplementary Protector 2 A

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1585D-M8UGJM-40 Gigabit Ethernet Media

1756-M02AS ControlLogix Analog SSI Motion Module

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2090-U3BB-DM12 Ultra 3000 Breakout Board Kit

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I5T/2 Proficy Process Systems Tuning Tools from ControlSoft for 10 Loops

IC646APS30005 CSense Predictive Soft Sensor 5 KPI's

IC647IFPLRN00075C iFIX Plus SCADA 75 I/O Runtime (M1Component Part)

IC660HHC005 Hand-Held Monitor Cable

IC697ACC805 I/O Cable (64 conductor) for IC697Vxxxxx modules. Ten feet long

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FlexLogix System 1794-TB3S FLEX I/O TERMINAL BASE WITH SPRING CLAMPS

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RSI Software Products 9701-VWSS250AJPE RSVIEW SE SERVER 250 DISPLAY (JAPANESE)

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PCA-6419V

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CONTEC PC-80486D(98)M

E7200-66530

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1756-OX8I ControlLogix 8 Pt Digital Relay Module

188-K4D200 Miniature Circuit Breaker 20 A

194E-A80-3753 80 A 194E Load switch

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2090-CSWM1DF-14AA01 Kinetix Cable Single DSL 2090-Series

20AC1P3A3AYNNNC0 PowerFlex 70 AC Drive 20A

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IC694MDL646CA Conformal Coated Input module 24 VDC 16 point POS/NEG logic. 1msecond filtering.

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PLC-5/1771 System 1784-CP5 CABLE ASSY, 10FT/3.20M, 1784-KTK1 (15-PIN D-SHELL)

Distributed I/O 1797-TCAP CONTROLNET EX TAP (DUMMY) TERMINATOR (5 PIECES)

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IC698PSA350 RX7i PLC Power Supply, 85 to 264 VAC at 47 to 63 Hz Input, 350 Watt output

MTR-1350-E-D-E-0RR Stepping Motor Nema34 Encoder

NI 9201

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BM-VP04

PCA-6187

pci-gpib IEEE 488.2

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1492-SPM3C100-N MCB Supplementary Protector 10 A

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模拟量输出模块 ES7 232-4HB32-0XB0 SM 1232 AQ 2x14 位

150-SB2NBR SMC-50 SOLID STATE MOTOR CONTROLLER 110A

1734-PDN POINT I/O DeviceNet Interface Module

1783-MCF Stratix 8000 CompactFlash Spare Card

193-ESM-IG-30A-C55 E300/E200 30 Amp Sensing Module

20-750-I1B-C460D430 PowerFlex 750 Replacement Inverter

2090-CPWM7DF-14AF25 MP-Series 25m Length Power Cable

2098-DSD-HV150-DN Ultra 3000 Servo Drive

GA647IFCLNTCDV GCA iFIX iClient Dev

GP-0602NT-F8 GagePort LVDT NT (Full Bridge for Sangamo A6G1, Standard E4-8030)

IC5005CAC0001 PanelClient 15 inch with iFIX Terminal Service License

IC647HSTAE2000KM Alarm and Events Option for Historian - Standard Server 2,000,000 Points (M4 Key)

IC647SPT001 Scheduler Proficy Plant Apps Adapter

IC693MDL733RR 12/24 Vdc Output, 05 Amp, Negative Logic (8 Points)

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Pico Controllers 1760-L12AWA-NC 12 I/O PICO CONTROLLER, AC

PLC-5/1771 System 1771-IN INPUT MODULE, 24V AC, 8 INPUT

Distributed I/O 1791D-4B0 DNET 24VDC CBLOCK I/O, 4 IN SINK (NOT EXPANDABLE)

Communications 1784-PCM6 1784-PCMK DH+COMMUNICATION CABLE(8 PIN DIN)

Operator Interface 2706-P44R INVIEW MESSAGE DISPLAY. 1 OR 2 LINE

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EtherNet/IP Products 2711-K10G20 PV1000 GRAYSCALE KEY, ENET & RS232 PRINT

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IC693CPU313LT 5-Slot Base With Turbo CPU in base (.6 msec), 1K Registers, (12K Bytes User Program) (LT)

SFW-CCSP-6-0.2 CCS for Windows Software Package with Comm Cable & Manual

PCI-6870

PCM-9689

TRANS B/D 1995.11.14

X9SCL LGA1155

研祥 AT 电源 PS-270A

HPU3200ADV C-9317-1201-02

30AKNSD-KS5

1492-SPM1C400 MCB Supplementary Protector 40 A

通用型变频器 6SE6 440-2UC13-7AA1 0.37 KW,73 x 173 x 149

电机启动器 3VU13402MK00

150-C251NBR SMC-3 251A Smart Motor Controller

1609-B1000E 1609-B 1000E

1770-CD9 Data Highway 900-900 ft Length Cable

193-EC1BB E3 3-15 A Overload Relay

194R-TL2 Terminal Lugs, 300Mcm, Kit

2090-CPBM7E7-10AF05 MP-Series 5 m Length Pwr and Brake Cable

2093-AC05-MP5 Kinetix 2000 Integrated Axis Module

CP6B-0WEB-0140-AZ Shielded motor power cable for B22is motor (straight connector). 14 meters

GF-AB5V Connecting FlashCable to Analog Bipolar +/-5 V (No connector).

IC200UEX013 14 point Exp.(8) 12VDC In, (6) Relay Out, 12VDC Power Supply (includes IC200CBL501)

IC647AEC001 PA Efficiency Client

IC647PCM025 Proficy Change Management Server - 25 Concurrent Users

IC693CBL329 Cable, Left Side, Two - 24 Pin 90 Degree Connectors, 1 Meter

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IMC-31CP-2-DRR IMC-D Series Servo Motor Controller, Enhanced, DeviceNet, 12 Amp

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813-049-01

PMPC-2

IMB-9454G-R2

02-15787-02

XMC-PO04A-PCI

1492-PRINTINK-K Clear Mark Printer Black Ink Cartridge

连接电缆 6ES7468-1AH50-0AA0 IM 电缆，0.75m

变送器 3RS11002CD20

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1606-XL480E-3 Power Supply XL 480 W Power Supply

1762-L24BWA MicroLogix 1200 24 Point Controller

188-K3C400 Miniature Circuit Breaker 40 A

194L-G3572 194L IP66 ABS Thermoplastic Enclosure

2090-CPBM7DF-04AA40 MP-Series 40 m Length Cable

2090-XXNFY-S15 Y-Series 15 m Length Feedback Cable

BC647SPPMK01 Solution Provider Plant Apps M4 Key includes 1 physcial M4 key that authorizes Plant Apps as well as all core products

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IC200MDL640LT INPUT 24VDC POS/NEG LOGIC (2 GROUP OF 8) 16PT (LT)

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IC800SSI107RD2RR 7.2A, 115/230V, DeviceNet S2K Servo Controller for MTR Series Motors

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Industrial Computers 6189-RDT12C VVCE 1250 TOUCH SCREEN DISPLAY MODULE

Process Control 9399-RSBSAPRG RSBATCH SERVER API REFERENCE GUIDE

Operator Interface 2711-B5A2L2 PV550 MONO KEY&TOUCH, DH485

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运行版软件 6AV2104-2FH04-0BD0 SIMATIC WinCC Runtime Advanced Powerpack 2048 PowerTags -> 4096 PowerTags V14

1585J-M4TB-2 RJ45 Ethernet Media

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2090-CFBM7DF-CDAF03 MP-Series 3m Feedback Cable

2090-U3CK-D44 Ultra 300 Connector Kit

BC646MSS101 Logic Developer State Standard with Programming Cable with Proficy GlobalCare Complete

GC647AUR001 GC PA Universal Reporting Client

IC200ACC402 VersaMax Micro 14, 20, 23 and 28 spare Removable Terminal Strips, 10 per pack

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IC697ALG440 Analog Input Expander, Current, 16 Channels

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FlexLogix System 1794-PS3 120/230VAC TO 24VDC @3A

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Operator Interface 2711P-T12C4D2 PV PLUS 1250, TOUCH, RIO/DH, DC PS, EXT MEM

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