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PCIe-6320,

PCIe-6320

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数控编程工艺及加工效率的研究

由于后控板塑件在洗衣机上为外观件，表面光洁度要求较高，所以在模具型腔加工制造过程中必须保证型腔尺寸的公差要求和表面粗糙度要求。对于该模具型腔零件，从内向外主要由以下几部分构成：塑件型腔面、分型面、排气槽、侧抽芯槽、模架面、回程杆垫片槽等。在编制数控编程工艺时，一般按照整体粗加工、分型面半精加工、分型面精加工、型腔面半精加工、型腔面精加工、型腔局部形状清角的工艺思路进行编程，并按照分区域编程的思路，逐渐完成整体零件的编程工作。



图1 洗衣机后控板模具型腔

2.1 整体粗加工刀具的选择

在编制粗加工程序时，粗加工刀具型号的选择直接决定了开粗的加工效率。若开粗刀具选择过小，致使每刀的下刀量较小，而且刀具的进给速度也较小，最终导致工件的加工效率很低。若开粗刀具选择过大，表面上看起来粗加工时间很少，但是开粗效果不理想，本应开粗到位的区域没有开粗到位，需要增加整体中粗程序或大范围的清角程序，这样总体的加工时间也会增加。所以在粗加工刀具选择方面，不但要考虑到工件的整体尺寸大小，还要考虑该零件的材料去除量大小。对于中小型零件来说，原则上把开粗时间 控 制 在 5h 以 内 ，初 步 选 定 开 粗 刀 具 为 直 径 为 32mm的牛鼻刀，刀具定义为D32R0.8mm。
2.2 型腔精加工刀具的选择

在对模具零件型腔进行精加工时，由于模具的型腔面在塑件上为外观面，表面光洁度要求较高，并考虑到模具的型腔面大部分为曲面，所以在精加工刀具选择方面，优先选择球头铣刀进行加工，刀具符号用B及 R 表 示 ，如 直 径 为 20mm 的 球 头 刀 定 义 为B20R10mm。本次研究列出了 3 种精加工刀具选择方案：第 1种方案为大直径球头铣刀（B16R8mm）整体精加工、小直径球头铣刀（B8R4mm）局部清角的编程加工工艺；第 2 种方案为较大直径球头铣刀（B12R6mm）整体光刀、小直径球头铣刀（B8R4mm）清角的编程加工工艺；第3种方案为整体用小直径球头（B8R4mm）刀一次加工到位，如表 1 所示。然后对以下
 

Process Control 1757-DNBEXP100 DEVICENET MODULE EXPANSION, 80-100 MAX

Operator Interface 2711-NC21 5METER RS232 CABLE, PV TO MICROLOGIX

Support 9355-WABOEMESR SUPT REINSTATEMENT CONTRACT FOR 9355WABOEMES

Support 9380-RSBVB250S SUPT RENEWAL CONTRACT FOR 9380RSBVB250

Support F1785-L11BSERE FIRMWARE UPGRADE FOR 1785-L11B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE230ESU1R RSVIEW32 WORKS 300-1500 UPGRADE OUT-SUPT (ES)

RSI Software Products 9355-WABOEMPTE RSLINX OEM - PORTUGESE

Motion Control MPL-B4520P-MJ22AA MOTOR,SERVO,6.1 NM,5000RPM,MULTI,460V,6.8KG

Motion Control 2094-PRS3 POWER RAIL, SLIM, 230V OR 460V, 3 AXIS

A06B-6089-K201 Connector Kit, Alpha SVU Series Amplifiers External MCC (CX3)

IC200UEX209 28 point expansion. (16) 120VAC In, (12) Relay Out (2 @ 10 amp & 10 @ 2 amp), 120/240VAC Power Supply. (includes IC200CBL501)

IC752CDS049 Control Station CE IIx Controller 10.4 " Display with RT license.

MTR-3N24-G-R-0-N-SRR Servo Motor Nema23 with Seal

NI 9381

PSC-586

ADAM-4068

AOM-TPM-9655V

NORCO-730V

DMC5410 DMC3410

1492-J35-Y IEC 1-Ckt Feed-Through Blk 35mm

1492-SPM3D130 MCB Supplementary Protector 13 A

软启动器 3RW40381TB05

SIMATIC HMI 系列面板 6AV2124-1JC01-0AX0 KP900 精智 9 英寸，按键

150-SPPB1UR SMC-50 POWER POLE ASSEMBLY 90A

1738-IB16DM12 ArmorPoint 16 Point Input Module

1784-CP14 SLC Communication Cable

193-KB40 2.9-4.0 A IEC Bimetallic Overload Relay

20-750-PBAY-RHBB-2437 POWERFLEX 750 KIT,SIDE BUSBAR,2437Amps

2090-CS0DSDS-AA10 Kinetix Cable, 1.0m,Cascade, S0 Safe Off

20AB070A0AYNANC0 PowerFlex 70 AC Drive 70 A at 25 Hp 20A

GA647IFPLSR00150 GCA iFIX Plus SCADA 150 I/O Srv

GP647IFESGCLNTCRN GCP iFIX Optn: ESig & ERec iClient Run

IC600BF832RR 115Vac Input Module (32 points)

IC647HSTCCP10M Historian Client Connection Pack 10 Users (M4 Key)

IC647TDV950 CIMPLICITY HMI Server 5000 I/O Development and Runtime System

IC693MDR390 Mixed I/O, 24Vdc Input (8 points), Relay Output (8 points)

IC756LDV001K-98 DV Development - Intel/Linux RedHat Addt'l User, Korean, Version 9.8

Pico Controllers D1760-GR001BENP PICO CONTROLLER GETTING RESULTS MANUAL

PLC-5/1771 System 1771-OVN LOW-TRUE OUTPUT MODULE, 32 OUTPUTS, 10-30V DC

Distributed I/O 1791-8BR BLOCK I/O, 24V DC, 16 POINT MODULE

Communications 1786-FS100 200 MICRON CABLE ASSEMBLY 100 METERS (328 .1 FT)

Operator Interface 9399-2SE32GRIT RSVIEW32 GETTING RESULTS GUIDE (ITALIAN)

Support 9356-PRO2100S SUPT RENEWAL CONTRACT FOR 9356PRO2100

Support 9324-RL0300ITR SUPT REINSTATEMENT CONTRACT FOR 9324RL0300IT

EtherNet/IP Products 1785-L20E ETHERNET/IP PLC-5/20 CONTROLLER, 16K WORD SRAM

RSI Software Products 9301-2SE3500ESU1 RSVIEW32 RUNTIME 32K-100K UPGRADE IN-SUPT (ES)

RSI Software Products 9356-PRO2450U8 UPGRADE: IN-SUPT: RSSQL PROF.5000 TO 32000 TAGS

Motion Control N-2304-1-F00AA MOTOR,NEMA 23,4 LB-IN,6000 RPM

44A730464-G18 Connector Kit, B2, B6 & A6 Motor Power

IC200ALG321 ANALOG OUTPUT 12 BIT VOLTAGE 0-10V 4CH

IC693MDL760 Solenoid Valve Output (11 Points)/ 24VDC Output ,0.5 Amp, Positive Logic (5 Points)

Silver Series 2711E-T14C6 PANELVIEW 1400E TOUCHSCREEN TERMINAL 14" COLOR CRT

cDAQ-9178

AIMB-213

GMI6C450

SIS-8600-LV

MMC-BDPO41INA

ADT-8948A1

OP413G2GSFCL

1492-SPM1D400-N MCB Supplementary Protector 40 A

变频器选件 6SE6 400-0BP00-0AA0 BOP 操作面板 420/440

电机启动器 3VU16400MG00

150-C9NCD SMC-3 9A Smart Motor Controller

170-PW85 Bulletin 100-C Accessory

1771-IQ16 1771 16 Point Digital Input Module

193-EC3ZZ E3 Plus 9-5000 A Overload Relay

198-TD1 IEC Control Circuit Enclosure Accessory

2090-CPWM4DF-16AF02 MP-Series 2 m Length Power Cable

2094-BC07-M05-S Kinetix 6000 Integrated Axis Module

DEMOCD00009 iWeb Server DEMO CD

GFK-0731 ECLiPS English Control Language Programming System for Series 90-70 PLC User's Guide

IC210BDD024 24V DC Power Source, (12) 24VDC in/(8) out (Transistor) , (4) analog inputs, Expandable, without LCD/Keypad

IC647ARC100 PA Reporting Client 100 Pak

IC647PPSEWF Proficy Process Systems Engineering Workstation with iFIX

IC693CMM321RR Ethernet Interface Module

IC754VBI12MTD View Intermediate 12 Inch Mono Touch DC Blank

MSI-CONNECTOR Historian Connector

SLC/1746 System 1746-R11 REPLACEMENT COVERS & LABELS FOR CTLG # 1746-P2/P3

Distributed I/O 1734-OB8E 24V DC8 CHANNEL SOURCE OUTPUT MODULE

Application-specific products 1803-EEM20E12 EEM,32 PULSES, 24V DC, NEMA 12 ENCLOSURE

Operator Interface 2711-T10G9L1 PV1000 GRAYSCALE TOUCH, RS232(DH485) & RS232 PRINT

Support 9302-APOS SUPT RENEWAL CONTRACT FOR 9302APO

Support 9381-PP2500KENR SUPPORT REINSTATEMENT CONTRACT FOR 9381PP2500KEN

DeviceNet Products 1791D-4B0 DNET 24VDC CBLOCK I/O, 4 IN SINK (NOT EXPANDABLE)

RSI Software Products 9301-2SE3350ESU1 RSVIEW32 RUNTIME 150-5K UPGRADE IN-SUPT (ES)

RSI Software Products 9358-PBPCNT30ENE RSBATCH NT FOR PROCESLGIX PC BASED PHASES 30 UNITS

Motion Control MPL-B860D-MJ24AA MOTOR,SERVO,63.0NM,2000RPM,MULTI,460V,BRKE

Silver Series 1398-DDM-005X-DN DRIVE,7.5A PEAK, ULTRA 100 W/DNET INDEX

HE300RSL130 P1 interface for AF300E$ drives

IC646TDV915 1,500 I/O Point Development System

QBH2D100S2P QUICKPANEL 6" STN HAND HELD BUNDLE

ST-2792 STXi output module Relay Output 2 points, 230V AC/ 2A, Manual

USB-232/4

PCI-7432

ARCNET PCI20-CXB

INTEK PLUS V3.3

PCI-9111

DAQ-PCI64C

1492-RIFM20F-2 Connection Products

总线插头 6GK1500-0FC00 RS485 总线插头， 12MBd180? ，连接 OP 及 OLM

变送器 3RS21 40-2GD60

1497A-A1-M18-0-N 50Va 208/230/480-120/24V 50/60 Hz Cpt

1606-XLP100E Power Supply XLP 100 W Power Supply

1764-MM2 MicroLogix 1500 Memory Module

188-K4B130 Miniature Circuit Breaker 13 A

194L-HE6A-375 194L Control And Load Switch Actuator

2090-CPBM7DF-08AF25 25 m Length SpeedTec Flexible Cable

2090-XXNPMF-16S25 Kinetix Drives 25m Standard Cable

CA-860-2 LMI Adapter to GP-3102NT GagePort.

GC647SDL001 GCScheduler Doublet license for PC user

IC200PKG101 I/O starter kits, Genius NIU

IC646TBAPC002 Back-up Server for Advanced Process Control

IC647NCL000 CIMPLICITY HMI Action Calendar Option

IC690CBL710 CIMPLICITY 70 RGB Video Cable

IC697VSC096 Single Board Computer, with 32Mbyte SDRAM & 96 Mbyte Flash. NO OPERAT ING SYSTEM PRE LOADED

IC800VMA012 100 W VersaMotion servo amplifier

SLC/1746 System 1746-C16 CHASSIS INTERCONNECT CABLE, 4FT (1.22M)

Industrial Computers 6181P-17TPXPH VERSAVIEW INTEGRATED DISPLAY COMPUTER 17-INCH TFT

Application-specific products 9358-PBPC10ENE RSBIZWARE BATCH FOR PLX PC BASED PHASE 10 UNITS

Operator Interface 2711-K5A3 PV550 MONOCHROME KEY, DH485 & RS232 PRINT

Support 9301-2SE2100JPS SUPT RENEWAL CONTRACT FOR 93012SE2100JP

Support 9500-CPAKPMENR SUPT REINSTATEMENT CONTRACT FOR 9500CPAKPMEN

ControlNet Products 2711P-RN15S CONTROLNET COMMUNICATIONS MODULE

RSI Software Products 9301-2SE2503ESE RSVIEW32 WORKS 100K WITH RSLINX (SPANISH)

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Motion Control MPL-A520K-SJ22AA MOTOR,SERVO,10.7 NM,4000RPM,SINGL,230V,11.3KG

Motion Control 2090-XXNPMP-14S15 CABLE,NON-FLEX,MOTOR POWER,MP/1326AB,14 GAUGE,15M

GABK3D200C2P/DN QUICKPANEL 6" TFT W/DVN GE LABEL

IC641SWM306 LM 90-30/20/Micro Serial Software, 3.5"/5.25" disks + paper docs.

IC800SSI216RP2 16A, 230V, Profibus S2K Servo Controller for MTR Series Motors

PSPC-ADMIN50 Prof Shop Floor SPC Admin 50 User

PXI-6512

PBP-15P12B

SMB-A9451-LLVA

MPC2810A

FSP300-60THA

ODM-QY040A007A

1492-MS6X12V1-50 Connection Products

数字量输入/输出模块SM 6ES7 321-7BH01-0AB0 DI/16 24VDC，光电隔离，20pin 前连接器

行程开关 3SE53122SD12

运行版软件 6AV2105-2BB04-0AC0 SIMATIC WinCC Runtime 专业版 Powerpack Runtime Advanced 128 PowerTags -> Runtime 专业版 128 PowerTags V14

1585J-M8CBJM-0M5 RJ45 Ethernet Media

1756-PAXTR Extended Temp AC Redundant Supply

188-K1C630-N Miniature Circuit Breaker 63 A

194E-S1-P 194E Shaft Adptr Kit w/194R-S1 Shaft

2090-CFBM7DF-CEAF30 Kinetix 30m Flexible Cable

2090-UXNFBMP-S05 MP-Series 5 m Length Feedback Cable

BC646TDV700 Server 700 I/O Develop/Runtime System with Proficy GlobalCare

GC647IFESGRN00150 GCC iFIX Optn: ESig & ERec 150 I/O Run

IC200ALG620CA ANALOG INPUT 16 BIT RTD 4CH CONFORMAL COATED

IC646MDA300 View Development/Runtime 300 I/O

IC647IFPRRN00900C iFIX Profsnl SCADA 900 I/O Runtime (M1Component Part)

IC660TBA104 Terminal Assembly for IC660BBA104

IC697CHS791 Rack, 9 Slots, Front Mount

IC800MCUB12160XD 50 oz-in NEMA 23 stepping Motorcube with Devicenet interface

ControlLogix/1756 System 1756-IA8D 79-132 VAC DIAGNOSTIC INPUT 8 PTS (20 PIN)

Industrial Computers 6182H-7TEH6D VVCE 700, TOUCH, EXT MEM, RIO/DH, DC

Process Control 9358-PBEPB30ENE RSBIZWARE BATCH & EPROCEDURE BNDLE PLX 30 UNITS

Operator Interface 2711P-RAK10 PVP/VVCE1000 KEY/COMBO TO PV1000/1000E KEY ADAPTER

Support 9352-WGS200S SUPT RENEWAL CONTRACT FOR 9352WGS200

Support 9330-RSRDEVENS SUPT RENEWAL CONTRACT FOR 9330RSRDEVEN

ControlNet Products 1786-TNCJI4 CONTROLNET TNC COAXIAL CONN - ISOL JACK TO JACK

RSI Software Products 9301-2SE235JPU1R RSVIEW32 WORKS 150-5K UPGRADE OUT-SUPT (JP)

RSI Software Products 9355-WABCEU2 UPGRADE: IN-SUPT: 9351WKTS TO RSLINX C SDK CD

Motion Control MPL-A310F-SJ22AA MOTOR,SERVO,1.58 NM,3000RPM,SINGL,230V,3.0KG

Motion Control 2090-DANFCT-S01 CABLE, NF, MTR FBACK FOR CABLE-MTD CONN, T, 01M

BC647MBP001 Machine Edition Professional Development Suite with Proficy GlobalCare Complete and a Hardware key.

IC320CGM560 CsCPCI CsCAN Interface Board, 1 channel. Bundled with CsCAN OPC Server

IC800CBL062 A12/3000 and A22/2000 Motor Power Cable, 14 Meters

OC647APS30025 CSense Predictive Soft Sensor 25 KPI's

PCIe-6351

HSB-681

BPS-400SP

MHG2-6400P

IMBA-9454G-R10

ACTEL ProASIC3

1492-M5X10H41-50 Connection Products

1494H-BF3H6 Heavy Duty Fusible Safety Discon Switch

软启动器 3RW44446BC34

ET 200SP 6ES7135-6HB00-0DA1 AO 2xU/I 高速型，基座单元类型A0、A1

1585D-M4TBDM-0M3 Micro D-Code, QD Style Ethernet Media

1756-CNB ControlLogix Communication Module

1794-N2 Flex Dummy Filler Module

194E-CA32E 194E Load switch

2080-TC2 Micro800 2 Channel TC Plug-In

2090-DAIO-D5001 Cable Non-Flex CN1 Control 1m

20AC5P0A3AYNNNC0 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

GC646MSP101 Proficy GlobalCare Complete for Logic Developer - State Professional w/Programming Cable

HE693TCU400 Thumbwheel Interface, sets (4) 4-digit registers in PLC (via SNP port)

IC630CHS306RR Base Unit, 6 Slots

IC647HSTSS300M Historian Standard Server 300 Points (M4 Key)

IC660BBS103RR 115Vac/125Vdc Low Leak Isol Block w/o Failed Sw Diag, 8 Ckt

IC695ALG608 Analog Input module, 8 channels single ended, 4 channels differential, channels are configurable for voltage and current. Can be configured for Current: 0 to 20mA, 4 to 20mA, +/- 20mA; Voltage: +/- 10V, 0 to 10V, +/- 5V, 0 to 5V, 1 to 5V. The anal

IC756WDV000E-28 DataViews Development System for Visual Basic 1 User,English v2.8

CompactLogix System 1769-IF4 4 CHANNNEL ANALOG CURRENT/VOLTAGE INPUT MODULE

PLC-5/1771 System 9399-EVENTMSTRUG RSEVENTMASTER USER GUIDE

Distributed I/O 1799-DNETSCON 5-POSITION OPEN STYLE PLUG/LOCKING SCREWS FOR DN

Operator Interface 2711P-T6C20A PV PLUS 600 COLOR, TOUCH, ETHERNET, AC PS

Support 9325-S5255S SUPT RENEWAL CONTRACT FOR 9325S5255

Support 9358-PBEPB60R SUPT REINSTATEMENT CONTRACT FOR 9358PBEPB60ENE

Support F1779-KFLSERB FIRMWARE UPGRADE FOR 1779-KFL COMMUNICATION MODULE

RSI Software Products 9301-2SE2100PTE RSVIEW32 WORKS 150 (PORTUGUESE)

RSI Software Products 9701-VWMR075AENE RSVIEW ME STATION RUNTIME 75 DISPLAYS - WIN 2000

RSI Software Products 9361-PTLSEAT RSPORTAL SEAT LICENSE FOR GUARANTEED CONNECT

Motion Control 2098-DSD-030 DRIVE, 15A/30A, ULTRA3000

A81L-0001-0083#3C AC Line Filter, 5.4 KW

IC200UEX626-24 Qty of 24, 6 channel Analog expansion. (4) Analog inputs & (2) Analog Outputs, 24VDC Power Supply (includes IC200CBL501)

IC752DEM001 Mature Products, order QuickPanel instead. DataPanel Demo Kit B

MTR-3S22-G-R-0-N-S MTR series servo motor with resolver and shaft seal

NI 9474

ROCKY-4786EV-RS-R40

宇泰 UT-509

DPS-500XB

VS-6120A

PEC4120

1492-J4-Y 4 square mm Feed-Through Terminal Block

1492-SPM3D320-N MCB Supplementary Protector 32 A

软启动器 3RW40562BB44

配件 6GK7 277-1AA10-0AA0 "CSM 1277 以太网交换机 - 4 端口

150B-SC3FBD-BP Encl. SMC-50 150B- Motor Controller

1738-OB16E19M23 ArmorPoint 16 Point Output Module

1784-SD1 ControlLogix Secure Digital Card

193-NCXP-AIO-CNT E300 Analog Module Connectors

20-750-RPD1-F8 PowerFlex 750 Remote Pod Mounting Kit

2090-CSBM1DE-14AF09 Kinetix Cable Single DSL 2090-Series

20AB6P8C3AYNANC0 PowerFlex 70 AC Drive 6.8 A at 2 Hp 20A

GA647IFPRRNUNLMT GCA iFIX Profsnl SCADA Unlmt Run

GP647IFESGSR00150 GCP iFIX Optn: ESig & ERec 150 I/O Srv

IC600BF909RR 48Vdc Source Output Module (8 points)

IC647HSTCR150KM Collector Redundancy Option for Historian - Standard Server 150000 Points (M4 Key)

IC647TPD075 CIMPLICITY HMI ProServer 75 I/O Development & Runtime System