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一般工业控制系统既包括弱电控制部分,又包括强电控制部分。为了使两者之间既保持控制信号,又要隔绝电气方面的,即实行弱电和强电隔离,是保证系统工作稳定,设备与操作人员安全的重要措施。
电气隔离目的之一是从电路上把干扰源和易干扰的部分隔离开来,从而达到隔离现场干扰的目的。
一、信号隔离
信号的隔离目的之一是把引进的干扰通道切断,使测控装置与现场仅保持信号,不直接发生电的。工控装置与现场信号之间常用的隔离方式有光电隔离、脉冲变压器隔离、继电器隔离和布线隔离等。
1.光电隔离
光电隔离是由光电耦合器件来完成的。其输入端配置发光源,输出端配置受光器,因而输入和输出在电气上是完全隔离的。由于光电耦合器的输入阻抗(100Ω~1kΩ)与一般干扰源的阻抗(105~106Ω)相比较小,因此分压在光电耦合器的输入端的干扰电压较小,它所能提供的电流并不大,不易使半导体二极管发光。另外光电耦合器的隔离电阻很大(约1012Ω)、隔离电容很小(约几个pF),所以能阻止电路性耦合产生的电磁干扰,被控设备的各种干扰很难反馈到输入系统。
光电耦合器把输入信号与内部电路隔离开来,或者是把内部输出信号与外部电路隔离开来,如图1所示。开关量输入电路接入光电耦合器后,由于光电耦合器的隔离作用,使夹杂在输入开关量中的各种干扰脉冲都被挡在输入回路的一侧。由于光电耦合器不是将输入侧和输出侧的电信号进行直接耦合,而是以光为媒介进行耦合,具有较高的电气隔离和抗干扰能力。
目前,大多数光电耦合器件的隔离电压都在2.5kV以上,有些器件达到了8kV,既有高压大电流大功率光电耦合器件,又有高速高频光电耦合器件(频率高达10MHz)。常用的器件如4N25,其隔离电压为5.3kV;6N137,其隔离电压为3kV,频率在10MHz以上。
2.脉冲变压器隔离
脉冲变压器的匝数较少,而且一次绕组和二次绕组分别绕于铁氧体磁芯的两侧,这种工艺使得它的分布电容特小,仅为几个pF,所以可作为脉冲信号的隔离元件。脉冲变压器传递输入、输出脉冲信号时,不传递直流分量,PLC使用的数字量信号输入/输出的控制设备不要求传递直流分量,因而在工控系统中得到了广泛的应用。
图2是脉冲变压器的应用实例。电路的外部信号经RC滤波电路和双向稳压管抑制常模噪声干扰,然后输入脉冲
变压器的一次侧。为了防止过高的对称信号击穿电路元件,脉冲变压器的二次侧输出电压被稳压管限幅后进入测控系统内部。一般地说,脉冲变压器的信号传递频率在1kHz~1MHz之间,新型的高频脉冲变压器的传递频率可达到10MHz。
3.继电器隔离
继电器的线圈和触点没有电气上的,因此,可利用继电器的线圈接受信号,利用触点发送和输出控制信号,从而避免强电和弱电信号之间的直接接触,实现了抗干扰隔离。
图3是继电器输出隔离的实例示意图。在该电路中,通过继电器把低压直流与高压交流隔离开来,使高压交流侧的干扰无法进入低压直流侧。
4.布线隔离
将微弱信号电路与易产生噪声污染的电路分开布线,zui基本的要求是信号线路必须和强电控制线路、电源线路分开走线,而且相互间要保持一定的距离。配线时应区别分开交流线、直流稳压电源线、数字信号线、模拟信号线、感性负载驱动线等。配线间隔越大,配线越短,则噪声影响越小。但是,实际设备的内外空间是有限的,配线间隔不可能太大,只要能维持zui低限度的间隔距离便可。
附表列出了信号线和动力线之间应保持的zui小间距。如果受环境条件的限制,信号线不能与高压线和动力线等离得足够远时,就得采用诸如信号线路接电容器等各种抑制电磁感应噪声的措施。
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2090-XXNFMF-S07 Kinetix Drives 7m Standard Cable
BC646SJM365 Sol Provider license w/CME - Japan Only
GC646MODEV Proficy GlobalCare Complete for Motion Developer S/W
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IC200UEX011 14 point Exp.(8) 24VDC In, (6) Relay Out, 120V/240AC Power Supply (inc ludes IC200CBL501)
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194E-Y25-1756-6N 25 A 194E Load switch
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2090-UXNFBY-S05 Y-Series 5 m Length Feedback Cable
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IC200CBL505 I/O Expansion cable, 0.5 meter long
IC646MPMU01 Logic Developer PLC Nano/Micro Upgrade
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IC660TSA020 Terminal Assembly for IC660BBA020
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HE697RTM700 Discontinued
IC630MDL367RR Analog Output Module, +/-10Vdc (2 channels)
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DT1008 RoboMount (Articulating DuraTouch and Keyboard Mounting Bracket)
GFK-1056 Series 90-30 State Logic Control System User's Manual
IC210NDR012 24VDC Power Source, (6) 24VDC in /(4) out (Relay 8 Amp), (2) analog inputs. Not expandable,no LCD/Keypad, no cover. .
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IC647PRTHE010C Proficy Portal Historian Edition Client Pack 10 Users (M1 Key)
IC693CPU363 CPU 363 Module (240K Bytes configurable user memory), The battery for the CPU is now included in the CPU backplane box.
IC756ADV000E-98 DV Development - AIX Op Sys, English, Version 9.8
MSI-EFF-25 Efficiency Management Clients 25 Pack
SLC/1746 System 1746-RL70 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-OB32
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HE693IBM235 Terminal Emulation Software on 3.5" disk, (included with module)
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