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3D打印技术在汽车业中的应用现状
虽然关于3D打印汽车的新闻屡有报道,但是细心的读者不难发现,3D打印汽车这个概念的宣传力度大于实际应用,以上述七大概念车为例,3D打印组件仅占整车中很小的一部分,而且还是非承力件。因此有分析人士认为,3D打印汽车更多的是在宣传一种技术发展理念,通过这一理念来拉动消费,并不是真的要采用3D打印来生产汽车。
然而,3D打印作为一项新兴技术有其独特的优越性,依然在汽车业中有着许多成功的应用案例。下面从汽车设计、制造和消费的不同阶段来分析3D打印技术在汽车业中的应用。
在汽车设计阶段,3D打印可快速制作概念模型和功能原型,在产品研发初期大大缩短汽车零部件的验证时间,从而缩短汽车的研发周期,并尽可能地降低由于设计方面的原因而造成的成本浪费。例如,兰博基尼采用3D打印技术研制引擎管路,实现了用较短的时间完成复杂结构的制作。
在汽车制造阶段,汽车的外饰包括车灯、保险杠、徽标、挡泥板等,汽车的内饰包括声学系统、方向盘、仪表板、操作杆等,以及底盘、车身等都成功应用了3D打印技术。据报道,3D打印技术的应用在缩短生产周期、降低生产成本方面发挥了重要作用。
汽车消费阶段,也就是说汽车进入消费者手中,厂商需要对其车辆进行维保、修复,在这一领域,3D打印技术可谓大展身手。比如,保时捷采用3D打印技术为经典汽车生产零备件,奔驰公司采用3D打印的零部件修复20世纪50年代的跑车,宝马公司采用3D打印零件修复老旧座驾。此外,在汽车零部件的供应链中,应用3D打印技术已是目前各大公司的追求目标。
3. 3D打印是噱头还是工业革命?
在3D打印技术发展的如火如荼的时候,也有业内人士指出,3D打印技术在批量生产方面还无法与传统工业相比,标准化作业还无法大规模实现,打印材料远未达到广泛使用的要求,高性能零部件的打印技术还没有形成,复合型人才的缺乏等,都限制了3D打印技术的推广应用,更不要说3D打印整车了,3D打印汽车也只是一个博人眼球的噱头而已。
另一方面的声音就很乐观了。早在2014年就有学者撰文《3D打印技术颠覆汽车制造业》,提出了3D打印技术将引领汽车制造业的观点。2016年,《美国汽车新闻》评选出全球十二大汽车行业的颠覆者,3D打印位居榜首。由此可见3D打印技术的先进性。
3D打印是“噱头”还是“工业革命”?我们应该客观评价3D打印技术的发展与应用,既不要抵触,也不要神话。作为一种新兴的科学技术,3D打印有着传统工艺无法比拟的优势,但不可否认也存在无法克服的缺陷,我们应该做的是尽可能的发挥其长处,在生产中取得更高的效益。
Support 9392-CDRSR SUBSCRIPTION RENEWAL FOR DATADISC CD
EtherNet/IP Products
RSI Software Products 9301-2SE250ITU2R RSVIEW32 WORKS 1500-100K UPGRADE OUT-SUPT (IT)
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Motion Control MPL-B880C-MJ22AA MOTOR,SERVO,76.0NM,1500RPM,MULTI,460V
Motion Control 2090-DANPT-16S09 CABLE, NON-FLEX, MTR PWR, CABLE-MTD CONN, 16AWG, 0
GFK-0898 Series 90-30 Programmable Controller I/O Module Specifications
IC200UDR010 28 point; (16) 24VDC In, (11) Relay Out, (1) 24VDC Out, 24VDC Power Supply. Battery (IC200ACC403) is required for data retention. Battery not included.
IC752CBT023RR Datapanel 320T MEG (Mono Expansion w/Genius) w/ Advanced s/w: 320x240 1/4 VGA Mono LCD with 386SX/40 processor. Analog touch screen with text, bitmaps, bar graphs, real time clock. With Real Time Trends & Host Comms. With Genius PC/104.
MTR-1N33-N-A-S-0-MOD MTR series NEMA 34 stepping motor with parallel winding connection and special 0.5 inch diameter shaft
NI 9237
SSC-5X86H
Honeywell 65 871 046
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PEAK 635-100
研祥PS-160
A06B-6035-H321
1492-SPM3D030-N MCB Supplementary Protector 3 A
软启动器 3RW40281BB05
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150-SD2NUR SMC-50 SOLID STATE MOTOR CONTROLLER 420A
1738-ADN18 ArmorPoint DeviceNet Network Adaptor
1783-US7T1H Stratix 2000 7+1 port unmanaged switc
193-EXP-PS-DC E300 DC Expansion Power Supply
20-750-NEMA1-F5 PowerFlex 750 Frame 5 Conduit Box Kit
2090-CPWM7DF-16AF09 MP-Series 9m Length Power Cable
20AB022A0AYNANC0 PowerFlex 70 AC Drive 22 A at 7.5 Hp 20A
GA647IFESGSR00900 GCA iFIX Optn: ESig & ERec 900 I/O Srv
GP647IFCLNTCDV GCP iFIX iClient Dev
IC600BF808RR Interrupt Input Module (8 points)
IC647HSTCC250KM Calculation Collector for Historian - Standard Server 250000 Points (M4 Key)
IC647TBLCPVC025 Virtual Campus for Proficy Troubleshooter and Cause+ - 25 Users
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Pico Controllers 1760-CBL-INT03 PICO-LINK CONNECTIVITY CBL .8M 1 PCS/PACK
PLC-5/1771 System 1771-ODZ 120V AC OUTPUT MODULE (4 COMMONS)
Distributed I/O 1791-16AC BLOCK I/O, 120V AC, 32 POINT MODULE
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IC693MCD001 Demo case, Beta Series Servo
TGT-S00N-1-1 Target System Module with DeviceNet
CB-68LP
AIMB-641
OMI-LX534
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EC3-1541CLDNA
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电机启动器 3VU13401TB00
150-C480NCR SMC-3 480A Smart Motor Controller
1609-SPD UPS Surge Replacement Module
1771-IC DC INPUT 48V
193-EC3CB E3 Plus 5-25 A Overload Relay
198-MT2 IEC Enclosure Accessory
2090-CPBM7E7-16AF30 MP-Series 30 m Length Cable
2094-AM05-S Kinetix 6000 Axis Module
CW0DT128M/UGR 128M RAM Upgrade Kit for DuraTouch Industrial PC
GFK-0585 Series 90 PLC SNP Communications Driver User's Manual
IC200UEX734 RTD expansion module for VersaMax Micro Pt 100, -100 to +600 C-150 to +1050 F 2 and 3 wire support. Channel update is 141/563 ms (selectable) for all channels
IC647AQC005 PA Quality Client 5 Pak
IC647PLSEDTR Proficy Pulse Editor (WebSpace Enabled)
IC693CHS399LT Base, Remote Expansion, 5 Slots (700 ft.) (LT)
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ME51-M-SC 10/100 baseT to multi-mode SC fiber converter
SLC/1746 System D1785-6.8.10 REF.GUIDE CONNEC. SLC SYS
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Miscellaneous 1771-AR REMOTE I/O ADAPTER MODULE FOR 1774PLC
GQSK3D200C2P QUICKSTART KIT 6" TFT COLOR GE LABEL
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MTR-5T57-H-R-0-M-0 MTR-Series Servo Motor, Resolver, Metric
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6ES7612 -2QH00-0AB4
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ZM500-RS
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变送器 3RS11 40-2GW60
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GC647PSC500 "GlobalCare,####CIMPLICITY# Proficy##### 5000# I/O"
IC200MDL940LT OUTPUT RELAY 2.0A PER PT ISOLATED FORM A 16PT (LT)
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IC697VAL328 Discontinued, replacement is Embedded VME-6550. Contact GE IP Embedded for details.
IC800SSI407RS1RR 7.2A, 480V, S2K Servo Controller for MTR Series Motors
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ControlNet Products 2711P-K7C15D2 PV PLUS 700, KEYPAD, CNET, DC PS, EXT MEM
RSI Software Products 9301-2SE2500U3R UPGRADE: OUT-SUPT: RSVIEW32 WORKS 300 TO 100K
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Motion Control MPL-A4540F-MJ22AA MOTOR,SERVO,10.2 NM,3000RPM,MULTI,230V,9.5KG
Motion Control 2090-XXNFY-S15 CABLE,NON-FLEX,MOTOR FEEDBACK,Y,15M
GABI31200C2P/DN QUICKPANEL 10.5" TFT W/DVN GE LABEL
IC641PCC806 Annual Maintenance for IC641PCC006
IC800SSI104RP2 4.3A, 115/230V, Profibus S2K Servo Controller for MTR Series Motors
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PXI-6250
PCI-14P12
FSC-1713VNA (B)
AP-56HP-A
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1495-N71 3/4 in. Hub
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1585J-M4UBJM-10 RJ45 Ethernet Media
1756-OW16I ControlLogix 16 Pt Digital Relay Module
188-K1C160-N Miniature Circuit Breaker 16 A
194E-KA20 194E Load switch
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2090-UXLF-HV350 Ultra Series 50A AC Line Filter
BC646SPD365 Solution Provider Batch Key
GC647IFCLNTSRO025 GCC iFIX iClientTS Read Only 50 PK Runtime Version
IC200ALG325 Analog output 13 bit voltage 8 channel
IC646MBP001 Machine Edition Professional Development Suite
IC647IFPRDV00900M iFIX Profsnl SCADA 900 I/O Development (M4 Part)
IC660SLA104 Red Safety Label Kit for IC660BBA104 Genius Blocks
IC697CGR772 Hot Standby Genius Dual Bus CPU, 486DX4, 2K Discrete I/O, 512K byte fi xed user memory, Floating Pt.
IC800CBL022 Encoder cable for B0.5/3000 motor. 14 meters
ControlLogix/1756 System 1756-M22 LOGIX5555 750K NV MEMORY MODULE
Industrial Computers 6182H-7KEH6B VVCE 700, KEYPAD, EXT MEM, RIO/DH, AC
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Motion Control 2090-DAIO-D5003 CABLE, NON-FLEX, CN1 CONTROL, 03M
BC646MVSU01 View Standard Edition with SAFE - Upgrade from QuickDesigner
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IC800ABK001 Battery Backup Kit, Alpha SVU Series Amplifiers
MTR-3T67-G-R-B-M-0RR Servo Motor Metric 24V Brake
PCI-8513
SDK-1066
PIA-652DV-A
DCI920414
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1494G-EF3N NEMA 1494G Enclosed Disconnect
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1756-A7 ControlLogix 7 Slots Chassis
1794-IH16 Flex 16 Point Digital Input Module
194E-CA00E-TN-PE 194E Load switch
2080-LC50-48QVB Micro850 48 I/O EtherNet/IP Controller
2090-CSWM1DF-18AA17 Kinetix Cable Single DSL 2090-Series
20AC3P5F0AYNANC0 PowerFlex 70 AC Drive 20A
GC646MRB075 Proficy GlobalCare Complete for Logic PC Runtime 75 I/O
HE693SRC844 PC Interface C Driver Source Code
IC610MDL175RR 115/230Vac Output Module (8 points)
IC647HSTSS150KM Historian Standard Server 150000 Points (M4 Key)
IC660BBD110 Block 115Vac Input 16 Circuits
IC695ACC400CA Conformal Coated. RX3i CPU Energy Pack. Compatible with IC695CPE305 and IC695CPE310 only. Energy Pack ships with CPE305 and CPE310.
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CompactLogix System 1769-IQ16F 1769 16 POINT HIGH SPEED 24VDC INPUT MODULE
PLC-5/1771 System 1770-XYC LITHIUM BATTERY FOR PLC-5 PROCESSORS
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IC647HSTCCP1M Historian Client Connection Pack 1 Users (M4 Key)
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