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HAIMER Safe-Lock 翰默确保了刃具的安全夹持。刀柄中的特殊的定位键和立铣刀柄部的螺旋槽实现了完美的配合,由此产生了摩擦夹持力和一套有效的锁紧系统。该系统可以有效的防止立铣刀从刀柄中被拔出,而且通过提高转速实现效率提升并且提高刃具寿命。
但是,Safe-Lock安全锁防掉刀系统已经成为立铣刀夹持领域的一个事实上的标准。在Safe-Lock安全锁防掉刀系统面世的十年中,这种刀具夹持方式已经被反复验证,是一种比传统的强力型铣削刀柄和侧固式刀柄优秀的立铣刀的夹持方式。一大批安全锁系统的专利合作伙伴也证实这个系统的优越性,他们中有许多刃具和刀柄制造领域的全球领军者,例如:Walter, Widia, Sandvik Coromant, Seco Tools, Sumitomo,Kennametal, Helical, Emuge Franken, Data Flute, Niagara, OSG 和 Mapal。在2017年中,Iscar 和Ingersoll也决定提供带安全锁结构的刃具。在过去的几年中,带Safe-Lock安全锁系统的热缩式、筒夹式和液压式刀柄的产品范围更大了。除了Kennametal正在提供带Safe-Lock安全锁系统的液压式刀柄以外, Mapal已经在推广他们的带Safe-Lock安全锁系统的液压式刀柄。
Andreas Haimer, HAIMER GmbH翰默集团总经理解释道: “我们为Safe-Lock安全锁防掉刀系统在重载和粗加工铣削领域建立的新标准而自豪,而且该系统在其它铣削领域也越来越重要,例如:摆线铣削。我们也为我们的新的专利合作伙伴而高兴,他们协助我们扩大了Safe-Lock安全锁产品的范围,惠及了更多的最终用户。
在航空航天行业的成功
Safe-Lock安全锁系统是应重载铣削加工的需求而出现的,这是航空航天和能源行业每天要面对的挑战。各种创新的材料,例如:各种钛合金,他们不仅质量轻,而且非常强韧,耐腐蚀且难切削。这些新材料不仅影响机床的设计和切削加工工艺,而且挑战着切削加工时使用的刃具和刀柄。
很多零件是由一块实心的毛坯材料加工而成的,在铣削过程中高达90%的材料被去除了。为了在确保经济性和高品质的前提下提高材料去除率,必须优化现有的加工工艺,因而低转速、大扭矩和大进给的高效切削方案被选中了,但是在高效切削加工中立铣刀受到了更大的拔出力。在很高的切削阻力和极高的进给率的共同作用下,立铣刀在刀柄中的蠕动产生了,最终导致立铣刀被从刀柄中拔出的风险增加了。对高精度的刀柄的影响尤其大,例如:热缩式、液压式和强力铣削式刀柄。
结果是Safe-Lock安全锁系统在航空航天行业获得了广泛的应用。Alexander Steurer, 来自慕尼黑MTU航空发动机公司的资深数控程序经理如此解释该公司采用翰默产品的决定:“通过使用翰默公司的安全锁和热缩技术,即使我们在铣削极具挑战性的高温合金时,也能够确保工艺安全性。在加工框架结构件和壳体时,这是在保证工艺安全性的同时获得较高的自动化的前提条件。”
安全锁系统结合了防拔出保护和最高的同心度,因此在金属切削加工中减少了振动,获得平稳的加工。通过提高切削深度和走刀量,材料去除率获得显著的提高。得益于翰默热缩刀柄的跳动精度的提高,刀具寿命最高可以提升50%。
对称的安全锁设计确保3μm 的跳动精度、最佳的动平衡精度和简单的进行刀具长度预调的可能性,这三个价值巨大的优势是MTU使用翰默的系统替代原先使用的Whistle Notch 斜侧固或者Weldon侧固刀柄系统的原因。原先的这些系统也能够防止刀具被从刀柄中拔出,但是这两种系统都是不对称的设计,从而导致较差的径向跳动和动平衡精度。
6ISA槽工业底板 CP-6SI
DMC-5400
ADT852
NUPRO-900A
8001-4102
1492-MCAA150 50 A UL489 Miniature Circuit Breaker
数字量输入/输出模块SM 6ES7 322-1BF01-0AA0 DO/8 24VDC,2A,晶体管输出,光电隔离,20pin前连接器
6ES73317KB024AB2
ET 200SP 6ES7193-6AG20-0AA0 BA 1× LC 玻璃光纤/1×RJ45, 光纤最远距离 2KM
1585D-D4UBJM-3 Micro D-Code, QD Style Ethernet Media
1747-SN SLC Remote I/O Scanner Module
1794-IA16 Flex 16 Point Digital Input Module
194E-AA20-TN 194E Load switch
2080-LC10-12DWD Micro810 12 I/O Smart Relay Controller
2090-CSWM1DF-14AA16 Kinetix Cable Single DSL 2090-Series
20AC2P1C0NYNANC0 PowerFlex 70 AC Drive 20A
GC646MPM101 Proficy GlobalCare Complete for Logic Developer - PLC Nano/Micro w/Programming Cable
HE693OIU187 Compact LCD Genius OIU w/numeric keypad, powered by 24VDC
IC609SJR124RR Series One Junior 24Vdc Sk In/Rly Out, 24Vdc Power
IC647HSTSC1750KM Server to Server Collector for Historian - Standard Server 1,750,000 Points (M4 Key)
IC660BBA100 Block 115Vac Analog 4 Inputs / 2 Outputs
IC694MDL742 Output module 12/24VDC, 1 amp 16 point positive logic ESCP protection.
IC756WDJ009E-26 DV Dev Sys VB and Java, Eng v2.6
MicroLogix 1500/1769 System 9399-RL50GR RSLOGIX 500 GETTING RESULTS GUIDE
PLC-5/1771 System 1771-CL2 1771 I/O CHASSIS CABLE FOR 1771-P1 POWER SUPPLY
Distributed I/O 1797-TB3 3-WIRE EX TERMINAL BASE - SCREW CLAMP
Operator Interface 2711P-B6C20A PV PLUS 600 COLOR, KEY/TOUCH, ETHERNET, AC PS
Support 9323-PA1GR SUPT REINSTATEMENT CONTRACT FOR 9323PA1G
Support 9358-HSTS2400S SUPT RENEWAL CONTRACT FOR 9358HSTS2400
Support F1772-LWSERD FIRMWARE UPGRADE FOR 1772-LW PLC2 PROCESSOR MODULE
RSI Software Products 9324-RLD3U7ENE RSLOGIX 5000, STANDARD TO PRO UPGRADE, ENGLISH
RSI Software Products 9305-RSVADDCDEE RSVIEW32 ACTIVE DISPLAY DEDICATED CLIENT (GERMAN)
RSI Software Products 9358-PMSEE NET PROCESS MONITOR
Motion Control 2092-DA2 DRIVE, 2.4A/7.2A, ULTRA1500 DIGITAL SERVO DRIVE
A06B-0141-B075#7008 AC12/2000 Servo Motor, 32K Serial Encoder
IC200UAR028-24 Qty of 24, 28 point PLC< (16) 120VAC In, (12) Relay Out (2 at 10 amp & 10 at 2 amp), 120V/240AC Power Supply. Battery (IC200ACC403) is required for data retention. Battery not included.
IC752BTS450RR Display Station 1085 - 10.4" active matrix VGA (640x480) resistive touch screen with integrated keypad, Pentium 133, 32MB, 1.2 Gig hard drive, expansion slots, Ethernet, with CIMPLICITY HMI and Win NT
MTR-1362-N-A-E-0RR Stepping Motor Nema34
NI 9218
ROCKY-3702V-R4
CBP-6405R
WAFER-6612-R10-BULK
PBP-10P7 NORCO-840AE
MATROX 906-01
NORCO-740AE
1492-SPM3C320-N MCB Supplementary Protector 32 A
软启动器 3RW40462BB14
热电偶模拟量输入信号板 6ES7 231-5QA30-0XB0 SB 1231 AI 1 x 16 位 热电偶
150-SC2NBR SMC-50 SOLID STATE MOTOR CONTROLLER 260A
1734-TOP3S POINT I/O Terminal Base
1783-SFP100LX 100LX SFP Fiber Transceiver
193-ESM-VIG-30A-CT E300/E200 30 Amp Sensing Module
20-750-I2B-C770D740 PowerFlex 750 Inverter Assembly
2090-CPWM7DF-16AA12 MP-Series 12m Servo Power Cable
2099-BM11-S Kinetix 7000 Servo Drive
GA647IFESGCLNTS GCA iFIX Optn: ESig & ERec iClientTS
GP-2102NT/OBG GagePort Digital NT 2-port input (Owens Brockway OEM)
IC5007TAX0110 PanelPC 17 inch Standard Unit with Windows XP and Stainless Steel Bezel
IC647HSTCC10000KM Calculation Collector for Historian - Standard Server 10,000,000 Points (M4 Key)
IC647SST001 Scheduler SAP Toolkit
IC693MDL742LT 12/24 Vdc Output, 1 Amp, Positive Logic (16 Points), Fused (LT)
IC756LDV000E-97 DV Development - Intel/Linux RedHat Op Sys, English, Version 9.7
Pico Controllers 1760-IB12XOB8 18 I/O EXPANSION MODULE, DC
PLC-5/1771 System 1771-OB 12-24V DC OUTPUT MODULE, 8 OUTPUTS
Distributed I/O 1791P-4B4P PROFIBUS 24 VDC CBLOCK I/O, 4 IN SINK 4 OUT SOURCE
Communications 6001-F1E SOFTWARE DRIVER FOR 1784-KT
Operator Interface 2706-PDHPK DH+ COMMUNICATION MODULE FOR 2706-P7X & P9X
Support 9701-VWSB000AS SUPT RENEWAL CONTRACT FOR 9701VWSB000AENE
Support 9515-RSNHS500R SUPT REINSTATEMENT CONTRACT FOR 9515RSNHS500ENE
EtherNet/IP Products 2711P-K7C4D1 PV PLUS 700, KEYPAD, ENET, DC PS, STD MEM
RSI Software Products 9301-2SE340ITU3R RSVIEW32 RUNTIME 150-32K UPGRADE OUT-SUPT (IT)
RSI Software Products 9356-PRO2350 RSSQL PRF VER WTH 5000 TG
Motion Control 1326AB-B740E-M2K7L MOTOR,SERVO,460V,50.0NM,3400RPM,MULTI,BRK,IP67
4162-L-8 4162 Continuous Lens Kit. For (8) 4162s
HMI-KPN-302/B QUICKPANEL KEYPAD FOR 10.5" BLANK
IC693CPU363 CPU 363 Module (240K Bytes configurable user memory)
SPS-50W Discontinue - POWER SUPPY 24VDC 2.1AMP UL, CUL, CE
AKD-P00607-NBEC-0000
AIMB-542VE-00A1E
PCM-3730
ElanVital EVM-3507-00
BTX-400P4
MC8041A
VPM-54416-32M
1492-SPM1D040-N MCB Supplementary Protector 4 A
通用型变频器 6SE6 440-2UC33-7FA1 "37 KW,350 x 850 x 320"
电机启动器 3VU13403MH00
150-C37FBD Encl. SMC-3 37 A Smart Motor Controller
1609-P10000E Uninterruptible Power Supply P UPS Acces
1771-CE 1771 I/O CHASSIS CBL FOR 1771-P2 P/S
193-EC1ZZ E3 9-5000 A Overload Relay
198-F3 IEC Mounting Foot Enclosure Accessory
2090-CPBM7E7-14AF20 MP-Series 20 m Length Cable
2094-AC05-M01-S Kinetix 6000 Integrated Axis Module
CP9I-0MEB-0140-AZ "A50HVis Sh Motor Power Cable, Straight Connector, 14 M"
GFK-0265 Series 90-70 PLC CPU Instruction Set Reference Manual
IC200UEX214 28 point expansion. (16) 24VDC In, (12) 24VDC Out, 24VDC Power Supply (includes IC200CBL501)
IC647APC001 PA Production Client
IC647PDCH050 Ruggedized PDC Historian Base with 5000 Tags
IC693CHS393 Base, Remote Expansion, 10 Slots (700 ft.)
IC754CSL06MTD Ctrl Loaded 6 In Mono Touch DC
KIT-GFS-356 RX3i Workshop Student Kit
SLC/1746 System D1746-UM026AENP SLC 500 8 CHANNEL ANALOG OUTPUT MANUAL
Distributed I/O 1734D-IA16 120 VAC 16 IN, DNET COMMS, SCREW
Application-specific products 1405-M620-400 MINI POWERMONITOR M620 400V
Operator Interface 2711-T10C20L1 PV1000 COLOR TOUCH, ENET & RS232 PRINT
Support 9301-2SE3400ZHS SUPT RENEWAL CONTRACT FOR 93012SE3400ZH
Support 9381-PA250ENR SUPT REINSTATEMENT CONTRACT FOR 9381PA250EN
DeviceNet Products 1790D-8BV8V DNET LDX, 24VDC,8 UNIV IN/8 SINK OUT BASE, D-SHELL
RSI Software Products 9301-2SE3303KOE RSVIEW32 RUNTME 1500 WITH RSLINX (KOREAN)
RSI Software Products 9358-PBANT60ENE RSBATCH NT FOR PROCESSLOGIX ARCHIVER 60 UNITS
Motion Control MPL-B540K-SK24AA MOTOR,SERVO,19.4 NM,4000RPM,SINGL,460V,BRK,19.1KG
Motion Control 2090-UCSR-A300 ACTIVE SHUNT REGULATOR,ULTRA 300W
GQPL2D200C2P QUICKPANEL COLOR 12.1" TFT GE LABEL
IC646MSP005 Logic Developer - State Professional 5 Pack
MTR-3T44-J-R-B-M-0 MTR-Series Servo Motor, Resolver, Metric, 24V Brake
ST-1218 STXi input module 8 points, Positive Logic, 12V/ 24VDC
SCXI-1104C
ISA接口 3440522410
886LCD/ATX F845G
MS-9128
A812PG
PSC-486
1492-RCDA2C25 Residual Current Device 25 A
存储卡 6ES7952-1KL00-0AA0 FEPROM 存储卡, 2M
变送器 3RS11211DW30
1497-G-AXSX-3-N Control Circuit Transformer
1606-XLBUFFER 1606 1606-XL Buffer Module Power Supply
1762-OB32T MicroLogix 32 Point D/O Module
188-K3D040 Miniature Circuit Breaker 4 A
194L-HC4L-175I 194L Control and Load Switch Actuator
2090-CPBM7DF-06AA30 MP-Series 30m Power and Brake Cable
2090-XXNPMF-10S60 Kinetix Drives 60m Standard Cable
BC647TPD700 CIMPLICITY HMI ProServer 700 I/O Development and Runtime System with Proficy GlobalCare
GC647PRTHE100 GlobalCare Complete - Proficy Portal Historian Edition Client Pack 100 Users Ver 3.0
IC200MDL741LT OUTPUT 24VDC POS LOGIC 0.5A PER PT (1 GROUP OF 16) W/ESCP 16PT (LT)
IC646PEW100 OpenProcess Engineering Workstation
IC647MRA700 View Runtime 700 I/O with USB Hardware key
IC677DBO085 Profibus VersaMax IP Modular slave with (8) 24VDC outputs
IC697RCM711 Hot Standby Redundancy Communications Module
IC800SSI216RP2RR 16A, 230V, Profibus S2K Servo Controller for MTR Series Motors
SLC/1746 System 1747-L531 SLC 5/03,WITH 8K USER INSTRUCTION CAPACITY
Industrial Computers 6181H-15TS2KH VERSAVIEW 15" DISPLAY COMPUTER HAZARDOUS LOCATIONS
Application-specific products 9358-PBA10ENE RSBIZWARE BATCH FOR PROCESSLOGIX ARCHIVER 10 UNITS
Operator Interface 2711-B5A9 PV550 MONO KEY&TOUCH, RS232 (DH485) & RS232 PRINT
Support 9303-3CS0EFFS SUPP RENEWAL CNTRCT FOR 9303-3CS0EFF
Support 9391-SDVEKS 9391-SDVEK SOFTWARE SUPPORT CONTRACT RENEWAL
ControlNet Products 2711-K5A15L2 PV550 MONOCHROME KEY, CNET & RS232 PRINT
RSI Software Products 9301-2SE2500KOU3 RSVIEW32 WORKS 300-100K UPGRADE IN-SUPT (KO)
RSI Software Products 9358-BEBNT30ENE RSBATCH / EPROCEDURE FOR NT BUNDLE 30 UNITS
Motion Control MPL-A4540C-HK22AA MOTOR,SERVO,10.2NM,1500RPM,ENCDR,230V,9.5KG
Motion Control 2090-XXNFMP-S15 CABLE,NON-FLEX,MOTOR FEEDBACK,MP/1326AB,15M
CBL-OIJR-12-RA Serial Cable, Operator Interface Panel (OIP) to S2K, Rt. Ang, 12 Ft.
IC641PCC010 Toolkit for integration of Visual Basic Applications
IC800SLT004 SL Amplifier Breakout Terminal Block for Third Party Controller Interface
PR-PAT-ABB01 Proficy PAT - Driver For Ethernet-Coupled Abb Bomem Ftir Spectrometers
PXI-6052E
PCA-6113P4R
080-0190-02-A
PC-612304
84G3711
SP-320-24
1492-MR6X8 IEC 6 x 8 mm Marker Card
1495-J6 CONTACT,AUXILIARY FOR STRTOR CONTACTOR
行程开关 3SE53120SB11
运行版软件 6AV2105-0FA04-0AA0 SIMATIC WinCC Runtime 专业版 2048 PowerTags V14
1585J-M4TBJM-3 RJ45 Ethernet Media
1756-OF4 ControlLogix 4 Point A/O I or V Module
188-K1C020-N Miniature Circuit Breaker 2 A
194E-G3707 194E 52 mm Metal Load Switch Shaft
2090-CFBM7DF-CEAA01 MP-Series 1m Servo Feedback Cable
2090-UXBK-D1501 Ultra series 1m Cable Breakout Board Kit
BC646OEM0401 OEM Edge Renewal - Historian
GC647DMS001 GC DataMart 1 PA Connection
IC200ALG262 Analog input 15 bit current differential 8 channel
IC646IFCLNTCRO010K iFIX iClient Read Only 10 PK Keyless (M1 Kit Part)
IC647IFPLSRUNLMTK iFIX Plus SCADA Unlimited Server (M1 Kit Part)
IC660MLR100 Label for IC660BBR100 (Qty 100)
IC697BEM733 Series 90-70 Genius Remote I/O Scanner
IC800APK130 SVU1-130 Alpha series 130 amp amplifier kit
ControlLogix/1756 System 1756-L55M14 LOGIX5555 PROCESSOR WITH 3.5MBYTE MEMORY
Industrial Computers 6182H-7BEH4D VVCE 700, KEY/TOUCH, EXT MEM, ENET, DC
Process Control 9358-BHIST02ENE RSBIZWARE BATCHHISTORIAN - 1 BATCH SERVER
Operator Interface 2711P-B15C6D1 PV PLUS 1500, KEY/TOUCH, RIO/DH, DC PS, STD MEM
Support 9240-MON16S SUPT RENEWAL CONTRACT FOR 9240MON16
Support 6723-PCOR SUPPORT REINSTATEMENT CONTRACT FOR 6723-PCO
Support F1794-ACNR15SERC FIRMWARE UPGRADE FOR 1794-ACNR15 I/O MODULE
RSI Software Products 9301-2SE2350U3R UPGRADE: OUT-SUPT: RSVIEW32 WORKS 1500 TO 5000
RSI Software Products 9351-HPUS INTERCHANGE FOR HP-UX
RSI Software Products 9399-WGMUG RSSERVER FOR GE FANUC MICRO USER GUIDE
Motion Control 8720MC-RFI80 SCHAFNER FN3100-80/35 FILTER FOR CE APPLICATIONS
BC646MRD700 Logic PC Runtime (HRT) 700 I/O
IC300RCSW250 RCS w/128K Ladder, 32Kb Rgisters, 1 port, SmartStack I/O
IC754VKI06MTD Starter Kit - 6" Monochrome QuickPanel View Intermediate, Touch, 24VDC
MTR-3T57-G-R-0-M-0RR Servo Motor Metric
PCI-8430/4
FSB-860B
PCA-6114P7-OD1
HITACHI SAS柜 RS-1220
IP-3VLP2B
P8R8DIO
1492-LG35 IEC Term Blck 16.1x100.5x51.7mm Spr Clp
1494F-V1 Combination Starter Door Hardware
软启动器 3RW44362BC45
ET 200SP 6ES7132-6BH00-0BA0 DO 16x24VDC 标准型,基座单元类型 A0
1585D-E4UBDE-10 Micro D-Code, QD Style Ethernet Media
1753-L28BBBP GuardPLC 1600 Safety Controller
1794-IE12 Flex 12 Point Analog Input Module
194E-AA40E 194E Load switch
2080-LC30-16QWB Micro830 16 I/O Controller
2090-CSWM1DF-18AA03 Kinetix Cable Single DSL 2090-Series
20AC3P5A3AYNAEG0 PowerFlex 70 AC Drive 20A
GC646MPSS50 Proficy GlobalCare Complete for Logic Developer - PLC Standard 50 Seat Site License
HE693RLY110 8 point, 8A Isolated Relay Module, 2 NO/NC, 6 NO
IC610CPU105RR Series One Plus CPU, 700 Words, Expandable to 1.7K Words
IC647HSTSC50KM Server to Server Collector for Historian - Standard Server 50000 Points (M4 Key)
IC660BBD020RR 24/48Vdc Source I/O Block, 16 Circuit, Ph B
IC694PWR321 Power Supply 120/240 VAC 125 VDC Standard
IC756WDN009E-27 DataViews Development System Visual Basic Java C++ & Native C English v2.7
MicroLogix 1500/1769 System 1769-RL1 REPLACEMENT DOOR LABELS FOR DISC. I/O (2 PER KIT)
PLC-5/1771 System 1771-P5E POWER SUPPLY, SLOT,8A,24V DC (EMI ENHANCED)
Distributed I/O 1798-IB8 FLEXARMOR 8 POINT 24 VDC SINKING INPUT MODULE
Operator Interface 2711P-B6M3D PV PLUS 600 GRAYSCALE, KEY/TOUCH, DH485, DC PS
Support 9323-PA2JR SUPT REINSTATEMENT CONTRACT FOR 9323PA2J
Support 9358-PB10S SUPT RENEWAL CONTRACT FOR 9358PB10ENE
Support F1772-LZSERB FIRMWARE UPGRADE FOR 1772-LZ PLC2 PROCESSOR MODULE
RSI Software Products 9324-RLD6U7FRE RSLOGIX 5000 FULL TO PRO UPGRADE, FRENCH
RSI Software Products 9305-RSVADFVCDEE RSVIEW32 ACTIVE DISPLAY FLOAT. VIEW CLNT (GERMAN)
RSI Software Products 9301-PCI1500PFB APPLICOM PCI1500PFB PROFIBUS INTERFACE
Motion Control 2094-BM01 MODULE, AXIS, 400/460V, 9A INV.
A06B-0158-B075#7008 A40/2000 Servo Motor, Fan Package, 64K Serial Encoder