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只有了解设备当前的工作状况才能保证产品的质量。不论是大型的控制系统(如上辅机控制系统)还是小型的控制系统(如单台设备的控制),绝大多数都需要在控制柜(台)面板上显示一些必要的数据信息,这些数据可能是温度、压力、转速、计时或计数的当前值和设定值等。在可编程序控制器(PLC)广泛应用于控制系统以前,这些参数是通过各种仪表来显示的,混炼时间一般采用带复位功能的时钟来机械读数;温度和功率则采用双笔记录仪通过观察所绘制的曲线图来读取。这样,不仅控制参数显示不直观,而且精度不高,给操作带来许多不便。随着科学技术的不断发展,PLC以其先进、可靠、方便灵活等诸多优点,迅速成为从事自动控制系统设计与研制人员的产品,已广泛应用于工业生产的自动化控制领域。PLC集CPU、输入/输出接口、电源于一体,或模块化结构,可完成计时、计数、复杂的数字运算等。但是PLC模块本身通常不直接装有数字显示界面,所以我们在设计PLC控制系统时,一般将选定的各种数字仪表与PLC的模块相连接,将PLC处理过的数据显示在仪表上。
2 数据的传送显示方法
以日本OMR0N公司生产的C200H型PLC为例,说明PLC与数字显示设备的连接和数据传送的方法。
2.1 PLC与数字显示设备通过串行RS232C/R-S485接口通讯
这种数据传输方式中,对数字显示装置有特定要求,这类设备须具备RS232C/RS485串行接口,同时其通讯协议必须与PLC的通讯协议相同,否则不能在两者之间传送数据。
(1)C200H型PLC与0MRON生产的温度调节器之间进行数据传输。
由于温度调节器与PLC同为OMRON产品,其通讯协议相同,所以可直接存取数据。
(2)C200H型PLC与智能人机界面进行连接当前广泛将计算机作为控制系统的智能人机界面,PLC与计算机进行通讯时,须预先在计算机内编制与PLC通讯协议相配套的通讯程序。例如密炼机上辅机微机控制系统中,上位机通过RS232C接口与PLC进行通讯,可实时地动态监控系统的运行情况,向PLC发送工艺配方,采集各种控制参数,形成车、班等生产报表等,为用户生产管理提供了便利条件。
2.2 用PLC的输出点将BCD数据代码并行传送至数字显示仪表
这种方法中,是用PLC的多路输出点与数字显示仪表构成并行接口传送数据,PLC与仪表间接线较多。若显示4位数据,则需要连接16根导线。显示的参数内容较多时,就要相应地增加PLC模块的数量。但这种数据传送方式编程简单,传送速度快,显示稳定。如用C200H-OC225向一块4位数字显示仪表传送数据,PLC中需要传送的数据放在DM0005中,输出模块OC225占用IR002通道,参见图1、2。
2.3 用PLC的晶体管输出点将BCD数据代码以“选通一锁存"方式传送至数字显示仪表
这种方法中是用PLC的多路晶体管输出点与数字显示仪表构成动态接口,由数据信号和选通信号相互配合形成。它由两个电路组成,每个提供64点(8点数据信号和8点选通信号)。C200H的多路输出单元OD501可作为128点动态输出使用。不用复杂的接线,即可简单地实现与数字显示设备连接。在动态输出方式下,多个LED显示器显示4组通道中每一位的状态。若其中一通道相应位要显示0N,则显示器亮。对于每一通道,每次可输出一个信号,利用这一特性能够快速而简单地校验连线的正确性。以0D501带3块具有“选通一锁存"功能的数字显示仪表为例,说明该方法在控制系统中的使用。0D501模块是一个多输出点单元,它占用PLC的多个通道,单元号在前面板设定。如果单元号设为“O",则输出通道号为R100~R109。例子中,当接点00000接通时,将从DM0001开始的三个通道的内容显示在3块显示仪表上,参见图3、4。
2.4 PLC与数字显示设备通过3S/OUT串行口以BCD数据代码通讯
在PLC的主机架或扩展机架上,使用晶体管输出单元,任选其中三个输出点作为zui基本的3S/OUT串行输出接口:并行时钟RCK,串行时钟SCK,数据口DATA,将PLC程序中任意指定的数据,以规定的代码格式,传送到外部设备或装置上,这些设备对接收到的数据进行进一步处理,再将数据显示出来。在系统的设计中,采用了3MD2系列数字显示器。如果PLC驱动一台四位数字显示器,只要一个数据通道,每帧数据传送一个字的BCD码。在zui基本的连接基础上只需增加数据输出口,各个数据通道在相同时钟的驱动下同时向外部装置传送数据,而且传送速度不变。若PLC同时驱动多台外部装置,也只要增加数据输出口,将数据分别送到对应显示仪表上,而且各台仪表的RCK和SCK分别并联起来,共用时钟,如图5所示。
在这种传送方式,须在PLC程序中编制一个3S/OUT驱动程序,各个要被传送的字数据由MOV指令来捕捉,并传送到各个对应的字串行移位通道上,在串行时钟SCK的作用下数据从输出口逐步移位出去,被传送的数据高位在前、低位在后,由送的数据的值装载到移位通道上,以便进行新的一帧传送。
IC660EBA101 Electronic Assembly for IC660BBA101
IC693MDL230LT 120 Vac Isolated Input (8 Points) (LT)
IC756MDV001J-97 DV Development - Alpha OpenVMS Addt'l User, Japanese, Version 9.7
FlexLogix System 1794-CE1 EXTENDER CABLE FOR TERMINAL BASES, 1FT/.3M
PLC-5/1771 System 1771-IFMS INTRINSICALLY SAFE FAST MILIVOLT INPUT MODULE
Process Control 1757-UPGNV UPGRADE OPEN DATA ACCESS - 5
Communications 1784-PCMKS PRMCIA 1784PCMKS/A CARD FOR RIO SCANNER
Support 9325-L5140S SUPT RENEWAL CONTRACT FOR 9325L5140
Support 9301-2SE3100PTR SUPT REINSTATEMENT CONTRACT FOR 93012SE3100PT
Support 9380-RSBARS SUPT RENEWAL CONTRACT FOR 9380RSBA
DeviceNet Products 1734-EP24DC 24V DC POWER/BUS EXTENSION MODULE
RSI Software Products 9301-2SE3200ZHE RSVIEW32 RUNTIME 300 (CHINESE)
RSI Software Products 9358-BPCNT60U1 UPGRADE: IN-SUPT: RSBATCH PC-BASED 03 TO 60
Motion Control MPL-B4520P-RK24AA MOTOR,SERVO,6.1 NM,5000RPM,RSLVR,460V,BRK
Motion Control 2090-SCVG100-0 SERCOS FBR CABL,CONN,STNDRD PVC JKT,GLASS,100.0M
GFK-2210 PowerCube with Pulse & Direction Interface, Users Manual
IC646MGRS03 Electronic Signature option for a 3 users Procify Change Management system.
MTR-1235-E-D-E-0 Stepping Motor Nema23, Series Wdg, Encoder
QPICGAE0000 10.4 inch Color TFT/ GE Fanuc/ Ethernet/ CF Card/ 110 VAC
PXIe-5122
147-000047-00
Kontron 18030-0000-17-2
ASC-29320LPE
291300A 291300B
IAC-H669C
1492-PD3C2127 760 A Power Distribution Block
中央处理单元 6ES7414-3XJ04-0AB0 CPU414-3,1.4MB,60ns,电源 24VDC,MPI/PROFIBUS-DP 主站接口,PROFIBUS-DP 主站接口
变送器 3RS17061FW00
TIA 博途数字化选件 6ES7823-1EA00-0YL5 TIA Portal Teamcenter Gateway SUS
1585J-M8TBJM-2 RJ45 Ethernet Media
1761-CBL-AH02 MicroLogix Cable
188-K3B130-N Miniature Circuit Breaker 13 A
194L-E16-1753-6N 16 A 194L Load Switch
2090-CPBM4DF-16AF09 MP-Series 9m Length Cable
2090-XXNFMF-S09 Kinetix Drives 9m Standard Cable
BC647OEM0410B OEM Edge Program Add't Key - Historian
GC647PATAXIM Proficy PAT - Axiom Multiplexer Interface: Provides The Capability To Control An Axiom Analytical Fmx Series Fiber-Optic Multiplexer
IC200MDD843LT MIXED 24VDC POS LOG INPUT GRP 10PT / OUTPUT RELAY 2.0A PER PT GRP 6PT (LT)
IC646NQD000 Square D SyMax SyNet Communications
IC647MB1M MB1:Modicon Modbus I
IC670PBI001RR Profibus Bus Interface Unit, DP 12M Baud
IC697MDL654RR 48 Vdc Input, Positive/Negative Logic (32 Points)
IC800SLMCONKITZB Connector kit for 30 Watt to 750 Watt S-series servo motor with brake
ControlLogix/1756 System 1756-SYNCH CONTROLLOGIX SYNCHLINK MODULE
Industrial Computers 6182H-15BEH6B VVCE 1500, KEY/TOUCH, EXT MEM, RIO/DH, AC
Process Control 1757-DNBEXP03 DEVICENET MODULE EXPANSION, 2-3 MAX
Operator Interface 2711P-ST4KM PV PLUS 400 GRAYSCALE, KEYPAD STARTER KIT
Support 9326-AD10US SUPT RENEWAL CONTRACT FOR 9326AD10UENE
Support 9371-EDDL3R SUPT REINSTATEMENT CONTRACT FOR 9371EDDL3
ControlNet Products 1734-TBCJC SCREW TERMINAL BASE CJC SPRING TERMINAL BASE CJC
RSI Software Products 9301-2SE240FRU5R RSVIEW32 WORKS 5K-32K UPGRADE OUT-SUPT (FR)
RSI Software Products 9358-B60U2 UPGRADE: IN-SUPT: RSBIZWARE BATCH 10 TO 60
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Motion Control 2090-UXNFDN23-K15 CABLE,ULTRA,NON-FLEX, MOTOR FEEDBACK,N,SKW,15M
CBL-15-MP-20 Power Cable, MTR-1Nxx SLPASHPROOF Stepping Motors, 20 Ft.
IC610PER155RR Series One & Series Three PROM Writer Unit (Stand Alone)
IC800SLCEV100 Encoder Cable, 1000 W SL Servo Motor, 10 Meters
OC647IFINTTKTM iFIX Optn: Integration Toolkit (M4 Part)
PXI-2566
AC5987245
HP2-6460P-R
ZM460B-APS
715G8881-M0D-B00-004K
OCYT20146
1492-MCAA325 25 A Ul489 Miniature Circuit Breaker
1494V-DH644 NEMA Flange Mtd Rod Switch Disconnect Sw
软启动器 3RW44562BC46
工程组态编程软件 6AV2101-2AA04-0BD5 SIMATIC WinCC Comfort Powerpack WinCC Basic -> WinCC Comfort V14
1585D-M4UBJM-3 Ethernet Media M12, Patchcord
1756-L71 ControlLogix 2 MB Controller
1797-XT FlexEx Accessories
194E-FA00E-P11-PE 194E Load switch
2090-CFBM6DF-CBAA07 TL-Series 7m Feedback Cable
2090-SCNP20-0 Kinetix 20-20m Fiber Optic Cable
BC646MPH101 Logic Developer PDA Single Liscense with Adapters with SAFE
GC647AEC100 GC Efficiency Client 100 Pak
HMI-CAB-C92 CABLE SIMATIC TI 500 SERIES 9 PIN MALE RS-422
IC641SWP731 Sequential Function Chart Option for LM90-70
IC647IFCLNTSRO100K iFIX iClientTS Read Only 100 PK (M1 Kit Part)
IC660EBD110 Electronic Assembly for IC660BBD110
IC695STK010 RX3i Profinet Starter Kit. Limited to one per customer per customer site. Kit includes CPE305, 7 slot base, AC power supply, input and output module, Profinet controller, VersaMax Profinet slave, combination I/O and Proficy Machine Edition.
IC756WRE499E-22 DataViews Runtime for Windows 100+, Per User, English, Version 2.2
FlexLogix System 1794-OW8 RELAY CONTACT OUTPUT, 8 PT, ISOLATED
PLC-5/1771 System D6200-6.4.11ES PLC-5 PROGRAMMING SW INSTRUC. SET REF. (SPANISH)
Process Control 1757-PLXSRU100 PLX REDUNDANT SERVER 50 TO 100 POINT EXPANSION
Operator Interface 2711P-T10C15D2 PV PLUS 1000, TOUCH, CNET, DC PS, EXT MEM
Support 1788-FFCTR SUPT REINSTATEMENT CONTRACT FOR 1788FFCT
Support 2707-NP3S SUPT RENEWAL CONTRACT FOR 2707NP3
Support F1785-L40LSERE FIRMWARE UPGRADE FOR 1785-L40L PLC5 PROCESSOR MODU
RSI Software Products 9301-2SE2303JPE RSVIEW32 WORKS 1500 WITH RSLINX (JAPANESE)
RSI Software Products 9701-VWSS000ENU2 RSVIEWSE 100 TO UNLIMITED DISPLAY UPGRADE IN-SUPT
RSI Software Products 9399-RLD300GR RSLOGIX 5000 GETTING RESULTS GUIDE
Motion Control 1394C-SJT05-L MOD,SYSTEM,5KW,IMCS SINGLE AXIS,NO RIO,NO AXIS LIN
BC646MDE300 Logic Developer - PC & View Development/Runtime (HRT) 300 I/O
IC300OCS049 Temperature Controller I/O Board. 4 temperature inputs (RTD/Thermocouple) selectable ch-by-ch, 2 channels Analog Outputs, current (4-20mA), 2 Relay Outputs (250vac, , 30vdc, 5.0A), 2 DC Outputs (5/12/24vdc, 0.5A neg logic with ESCP)
IC752WBB252 Display Station 2000 Series - 12.1" active matrix SVGA (800x600) resistive touchscreen with integrated keypad, Pentium 350MHz, 128MB RAM, 6.4 GB HD, expansion slots, Ethernet, with unlimited point count CIMPLICITY HMI R&D and Win NT
MTR-3T13-G-R-B-M-SRR Servo Motor Metric 24V Brake, Seal
PCI-6220
VTC3300-SKT
QTP-5500 IMT 2000
Zippy S1M-5460P
PCI-14SP12
LR3-AT
1492-L3 IEC Term Blck 5.1x59.5x31.3mm Spr Clp
1492-XIMTS2024-16R Solid State Relay Dgtl Interface Module
软启动器 3RW44253BC35
附件 6ES7 590-1AJ30-0AA0 S7-1500 安装导轨:830 mm
1585-C8UB-S300 Cable Spool Ethernet Media
1746-RT25G SLC Replacement Terminal Block
1790D-0W6 CompactBlock LDX Output Block
194E-A25-1753-6N 25 A 194E Load switch
20-PP11005 RECTIFIER - DC LINK CABLE
2090-CSBM1DF-18AF07 Kinetix Cable Single DSL 2090-Series
20AC043A3AYNANC1 PowerFlex 70 AC Drive 43 A at 22 kW 20A
GC646IFCLNTCRO050 GCC iFIX iClient Read Only 100 PK Keyless Runtime Version
HE670ACC100 Discontinued Part. Check with GE IP on migration path.
IC600LX612RR 4K Logic/8K Register Memory Module
IC647HSTES750KM Historian Enterprise Server 750,000 Points (M4 Key)
IC655APU510RR High Speed Counter
IC694CHS398CA Conformal Coated 5 slot expansion base.
IC756SDV001J-98 DV Development - Solaris Op Sys Addt'l User, Japanese, Version 9.8
MicroLogix 1500/1769 System 1769-ADN 1769 COMPACT I/O DEVICENET ADAPTER
PLC-5/1771 System 1771-PT1 FIBER OPTIC CABLE
Distributed I/O 1794-TB2 TERMINAL BASE, 2-WIRE
Communications 9399-WABOUGES RSLINX OEM USERS GUIDE (SPANISH)
Support 9310-BL100R 9310-BL100 SOFTWARE SUPPORT CONTRACT REINSTATEMENT
Support 9358-BTDS03R SUPT REINSTATEMENT CONTRACT FOR 9358BTDS03ENE
Support F1771-KGSERB FIRMWARE UPGRADE FOR 1771-KG COMMUNICATION MODULE
RSI Software Products 9324-RLD0U7ENE RSLOGIX 5000 SERVICE ED TO PRO UPG, ENU
RSI Software Products 9301-2SE350ZHU3R RSVIEW32 RUNTIME 300-100K UPGRADE OUT-SUPT (ZH)
RSI Software Products 9358-MTRCK03U2 UPGRADE: IN-SUPT: RSBW MATERIALTRACK 3 TO 10
Motion Control 8720SM-018S2FBS4 18.5 KW/47.1 AMP, 460 VAC, MOTOR WITH SNS60,+MPL
840-RC-06 6" Ribbon Cable. Term Both Ends W/16 Pin DIP Plugs
IC200MDL743 OUTPUT 5/12/24VDC NEG LOGIC 0.5A PER PT (1 GROUP OF 16) 16PT
IC697VAL301 Analog Output, 12 bit 32 channel, 0-10VDC, 0-5VDC, +/-2.5VDC, +/-5VDC, +/-10VDC
MTR-1331-J-E-D-E-S MTR series NEMA 34 splashproof stepping motor with series winding connection and encoder
IC-3173
FSC-1613VN
SHT-16B-B1/CPCI
HIVERTEC PPD203
eNSP3-450P
DMC2C80
PIO-32/32T(PCI)H
1492-SPM3B320 MCB Supplementary Protector 32 A
软启动器 3RW40372BB15
中央处理单元 6ES7 211-1HE40-0XB0 CPU 1211C DC/DC/RLY
150-F85NBD SMC Flex Smart Motor Controller
1734-IM2 POINT I/O 2 Point Digital Input Module
1783-ETAP 3 Port EtherNet/IP Tap
193-EPD E1 Plus Panel Mount Adaptor
20-750-EMC2-F45 PowerFlex 750 Size 4-5 Frm EMC Core Kit
2090-CPWM7DF-12AA40 MP-Series 40 m Length Power Cable
2098-DSD-030X Ultra 3000 3kW Servo Drive
GA646IFCLNTCRO005 GCA iFIX iClient Read Only 10 PK Keyless Runtime Version
GFK-2205 Programming Manual for Target ARS and IMC-D Series Controllers
IC220TBK084 I/O TERMINAL STRIP, 8 POSITION SPRING STYLE, AC OUTPUT-QTY 10
IC647G90C G90:GE Fanuc SNP
IC647SDEM SDE:Square D
IC693MDL645CA Conformal Coated Input module 24VDC 16 point POS/NEG logic
IC756DVE010J-98 EO GECK (Graphical Editor Construction Kit) - Intel x87, Japanese, Ver sion 9.8
MSI-QUAL-50-43 Quality Mang Clients 50 Pack-43
PLC-5/1771 System 1771-A4BK CONFORMALLY COATED, I/O CHASSIS ASSEMBLY 16 SLOT
Distributed I/O 1790D-T8BV8B DNET LDX 24VDC, 8 UNIV IN/8 SRCE OUT BASE TERM BLK
Communications 1770-CG RS-232C INTERFACE CABLE
Operator Interface 2727-G7P20D1P5 MOBILEVIEW GUARD G750
Support 9305-RSVADFCITR SUPT REINSTATEMENT CONTRACT FOR 9305RSVADFCIT
Support 9515-RSAAMPRDS SUPT RENEWAL CONTRACT FOR 9515RSAAMPRDENE
EtherNet/IP Products 2706-P42R INVIEW MESSGE DISPLAY. 1 OR 2 LINE, 12 OR 20 CHAR
RSI Software Products 9301-2SE3400PTE RSVIEW32 RUNTIME 32K (PORTUGUESE)
RSI Software Products 9515-RSCHM025ENE RSMACC CHANGE MGMT FOR UP TO 25 DEVICES
Motion Control 1326AB-B430E-S2L MOTOR,SERVO,460V,6.6NM,3000RPM,SINGL,IP67
3415-128-C Greyline OS, 4 Line, (20) 9MM Chars, VFD, Quick Connect, 128K Memory W/Clock/Date, NEMA 4
HMI-BEZ-204 BEZEL 6" STAINLESS STEEL
IC693ALG220 Analog Input, Voltage/Current, 4 Channels
QPL2D200C2P/B QUICKPANEL COLOR 12.1" TFT BLANK
TGT-E000-0-0 Target series rack expansion module with 10 foot rack linker cable
SCC-AI04
PROFIBUS-PC
MRT-6320P-R
CORECO iMAGING X64-AN OC-64A0-02040
PCM-087
PWA 91\262C
1492-SPM1C040 MCB Supplementary Protector 4 A
通用型变频器 6SE6 420-2UD15-5AA1 0.55 KW,73 x 173 x 149
电机启动器 3VU13400NK00
1497D-A6-M10-0-N Gen Purpose Transformer
1608N-025A230V2S 25 A Mini DySC Sag Corrector
1769-OV32T CompactLogix 32 Pt 24VDC Sink D/O Module
190S-BNEJ2-CC16C 10-16 A Compact Comb Starter W/Ckt-Bkr
194R-NHR4 194R Internal Operating Handle
2090-CPBM7DF-16AF05 MP-Series 5m Cable
2090-XXTPMP-10S25 MP-Series 25 m Length Power Cable
CFDA-7WPB-0140-AZ "AHVi, AHVis, Bis and BHVis Series Motor Encoder Feedback Cable, 90 Degree Connector, 14 M"
GF-4010R Connecting FlashCable to LaserMike, Tekmet.
IC200UDR064 VersaMax Micro 64 point PLC,(40) 24VDC In, (24) Relay Out, 24VDC Power Supply. (1) serial port and (1)optional communication port.
IC646TRW112 REPORT MGR SUITE SINGLE UPGRADE
IC647PATKASR Proficy PAT - Driver For Kaiser
IC693BEM320 I/O Link Interface Module (Slave)
IC752SKT000RR Datapanel K Starter Kit: Includes Datapanel K (DPK000), download & co mmunication cables, WinCfg, user & programming manuals
IMC-105P-1-DRR Stepping Motor Controller, Enhanced, DeviceNet, 5 Amp
SLC/1746 System 1747-NP1 WALL MOUNTED POWER SUPPLY (120V AC INPUT)
Industrial Computers 6189V-MPS EXTERNAL AC PWR SPLY, 90-264VAC, 47-63HZ @ 50 C
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Support 9380-RSBVB1000R SUPT REINSTATEMENT CONTRACT FOR 9380RSBVB1000
DeviceNet Products 1792D-2BVA2D 2 SINK/SOURCE INPUTS W/ALARM, 2 SOURCING 1AMP OUT
RSI Software Products 9301-2SE320ESU1R RSVIEW32 RUNTIME 150-300 UPGRADE OUT-SUPT (ES)
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GPWPB01MV30-C49 OBSOLETE - V3.0 GP PRO FOR WINDOWS
IC646MPPU01 Logic Developer - PLC Professional - Upgrade from LM90, CC90, VersaPro
MTR-1337-N-D-E-0 Stepping Motor Nema34, Series Wdg
QPK3D200L2P/B 6 inch Monochrome/ Blank Label/ 24VDC/ UL/ cUL/ CE/ UL1604
PXIe-6356
PCI-2726CL
MPC03-LH
台联E1-4CB TAINET模块 DCS 4E1
PCI-V504
MSC-486SSD
1492-PDEC4 Power Distribution Block Accessory
数字量输入/输出模块 6ES7422-7BL00-0AB0 DO/32 24V DC, 光隔离,0.5A
变送器 3RS10002CK00
1497-A-BASX-1-N Control Circuit Transformer
1585J-M8UBJM-15 RJ45 Ethernet Media
1761-L16BWA MicroLogix 1000 16 Point Controller
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