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201610-A-00,
201610-A-00
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1 引言
纺丝机纺出的涤纶原丝需经过牵伸定型后,才具有一定的纤度、强度、伸度和其它的物理性能。VC443A牵伸加捻机用于涤纶复丝生产过程中牵伸加捻工序。牵伸丝为低捻复丝,可直接或经加弹工序后供绸厂使用。它的电气部分由电源控制系统、程序控制系统、锭子交流变频调速系统、热盘控制系统、热板控制系统组成。随着机电一体化技术的发展,对系统的可靠性要求愈来愈高,因PLC具有控制可靠、体积小、功能强、速度快,组态灵活和可扩展性的特点而得到了广泛的应用,成为自动化系统中的基本电控装置,故VC443A牵伸加捻机选用PLC可编程控制器,实现了生产的自动控制。
2 PLC选型设计
系统选用了日立公司的产品:E-64HR可编程控制器,作为主控单元,它有64个输入/输出点,其中40个开关量输入点,24个输出点,内置式电擦除EEPROM可以保护用户方便的完成程序和参数的修改和存储, PLC根据各输入点所接按钮,接近开关,接触器等电器信号的状态以及编制的软件程序自动控制各电机,电磁阀,指示灯等,完成整个生产的工艺动作程序,钢领板换向及成型自动控制。E-64HR具有多种编程工具:通用编程器PGMJ-R和标准编程器PGNJ等,体积小携带方便,可在现场实地进行程序调整和传送。全部控制程序约276条,可见该系统软硬件资源得到了相当充分的利用。
3 VC443A牵伸加捻机工艺
3.1 输入信号
VC443A牵伸加捻机控制系统的输入信号:主令按钮、限位开关、接近开关、钮子开关、拨盘开关的投入信号,全部为直流输入,共有40点。
3.2 输出信号
控制的负载主要分成三类:一是7台交流电机:牵伸双速电机M1、油泵电机M2、靠模升电机M3、靠模降电机M4、移丝电机M5、锭子电机M6、风机M7;二是用于控制钢领板升降及侧压辊压差的电磁阀;三是信号灯;四是计数器,共有24点,全部为继电器接点输出信号。
3.3 开车主要控制过程
(1) 按“油泵开”按钮SB7,使接触器KM5吸合, 油泵开指示灯亮, 油泵电机M2运转。(程序器的输出50对应的LED发光)。
(2) 按“低速开”按钮SB9。
●辅助接触器KA1吸合,锭子低速运转。(程序器的输出51对应的LED发光)
●程序器控制下,使计数器复零,进入准备工作状态,内部定时器T01 T02接通,使钢领板强迫进入废丝盘位置,待TO0延时到断开快速阀YV3,钢领板在程序器控制下微动。(程序器的输出76、65对应的LED发光,延时到熄灭,66、67对应LED交替发光)
●定时器TO1延时到,使接触器KM3吸合,牵伸双速电机M1带动牵伸罗拉和上下牵丝盘低速运转,低速指示灯亮,进入挂丝阶段。(程序器的输出52对应的LED发光)
(3) 按“高速开”按钮SB11。
●辅助接触器KA2吸合,使锭子高速运转。(程序器的输出53对应的LED发光)
●程序器控制使电磁阀YV4断电,侧压辊加压。(程序器输出64对应LED发光)
●定时器T02接通,延时到后接触器KM4得电,牵伸双速电机M1切换为高速运转,高速指示灯亮,继电器KA3吸合,移丝电机M5运转。(程序器输出54对应的LED发光。55对应的LED发光)
●定时器T03延时到后,钢领板强迫上升,靠模上撞块使底部打结开关SA2接通,定时器T04得电,使上升阀失电,实现底部打结,T04延时到上升阀YV1/1再次得电,强迫钢领板快速上升,进入正常牵捻区,待T05延时到后切断快速阀YV3,钢领板在程序器控制下,以正常速度运动,同时接通继电器KA4,靠模升电机M3运转,带动靠模缓慢上升,计数器开计长(程序器56对应的LED发光。65对应的LED在接通快速阀时发光,74对应的LED发光,有计长信号时发光指示)。
至此开车过程结束,机器进入正常纺丝。
DT1005 Industrial Keyboard
GC647SPT001 GCScheduler Proficy Plant Apps Adapter
HE693RTU940 Discontinued Part. Check with GE IP on migration path.
IC641VPS310 VersaPro Standard Edition 10 Pack - Windows Programming Software for S eries 90-30 and VersaMax PLCs
IC647NDF000 CIMPLICITY HMI AB DF1 COMM Driver
IC660BBA105 Block 115Vac/125Vdc Analog Current Source 6 Outputs
IC695PSD140 Multipurpose Power Supply is suitable for use in load-sharing and redund ancy application. It must be installed in a PACsystems RX3i (IC695catalog number) Universal Backplane.
IC800SSI104S1 4.3 amp 115/230 VAC S2K servo controller for S-series motors
MicroLogix 1000/1761 System D1761-6.2 MICROLOGIX 1000 W/HAND-HELD PROG (HHP) MANUAL
PLC-5/1771 System 1771-NT2 HIGH RESOLUTION ISOLATED ANALOG MODULE
Distributed I/O 1794-ADN DEVICENET ADAPTER WITH 24V DC POWER SUPPLY
Communications 9352-WABGW WINTELLIGENT LINX GATEWAY
Operator Interface D6190-6.5.3DE CONTROLVIEW MOUSE GRAFIX EDITOR USER MANUAL(GERMAN
Support 9358-BA30S SUPT RENEWAL CONTRACT FOR 9358BANT30ENE
Support 9392-CDRSZHU UPGRADE TO ENGLISH/CHINESE BUNDLE
RSI Software Products 9324-RL01U3DEER UPGRADE: OUT-SUPT: GERMAN RS500 STARTER TO RS500
RSI Software Products 9301-2SE3500U4R UPGRADE: OUT-SUPT: RSVIEW32 RUNTIME 150 TO 100K
RSI Software Products 9356-STD2350U1 UPGRADE: IN-SUPT: RSSQL STD 150 TO STD 5000 TAG
Motion Control Y-1003-1-H00AA MOTOR,SERVO,0.35 NM,4500RPM,ENCDR,115V,1.04KG
5004D-24 Obsolete - Message Center. 2 Line, 11MM, Green VFD. NEMA 4
IC200CHS121 I/O INTERPOSING FUSE STYLE, 16 PT
IC694MDL752 OUTPUT MODULE 5/24 VDC (TTL) 0.5AMP 32 POINT NEGATIVE LOGIC
MSI-WEB-2 Web or Excel Reporting Clients 2 Pack
cRIO-9025
AIMB-562VG-00A1E
MOXA C104H
凌华 M-322
DYNAX CORPORATION DNF5335 DNF5334 DNF5301
DMC-1842
W03-03-026A
1492-SPM2C400 MCB Supplementary Protector 40 A
软启动器 3RW30361BB14
电机启动器 3VU16403MR00
150-F251NBDD SMC Flex Smart Motor Controller
1732E-16CFGM12 ArmorBlock 16 Point Configurable
1771-P5E 1771 Power Supply
193-EEDD E1 Plus 3.2-16 A IEC Overload Relay
199-MSMA1 Surge Suppressor
2090-CPWM7DF-08AA60 MP-Series 60m Standard Power Cable
2097-F2 Kinetix 300/350 10.0 A Line EMI Filter
EDS-308-SS-SC-T C1 D2 6-port 10/100, 2 port single-mode SC fiber (-40 to 75 deg C op temp)
GFK-1503 Manual VersaMax PLC
IC220ACC201 RELAY MODULE ISOLATION SET (REQUIRES 1 IC220TBK206)
IC647CBL708 Cable, Workstation Intf. to Series Six CPU, Parallel, 10 feet
IC647PRTORAM Proficy Portal Oracle Connector (M4 Key)
IC693DSM302 DSM302 motion controller module
IC756ADV001J-99 DV Development - AIX Op Sys Addt'l User, Japanese, Version 9.9
MSI-IGC 7 Day x 24 Hour Support / GlobalCare
SLC/1746 System 1746-RT33 REPLACEMENT TERMINAL BLOCK
Distributed I/O 1738-OB4EM12 24VDC 4 SOURCING OUTPUTS WITH M12 CONNECTORS
Communications 1784-CP11 CABLE ASSY, 10FT/3.20M, IBM XT OR COMPATIBLE CMPTR
Operator Interface 2711-NP1 REPLACEMENT MOUNTING CLIPS
Support 9302-RTS SUPT RENEWAL CONTRACT FOR 9302RT
Support 9324-RL5300FRS SUPT RENEWAL CONTRACT FOR 9324RL5300FR
DeviceNet Products 2706-P43R INVIEW MESSAGE DISPLAY. 1 LINE, 20 CHARACTERS
RSI Software Products 9301-2SE335DEU1R RSVIEW32 RUNTIME 150-5K UPGRADE OUT-SUPT (DE)
RSI Software Products 9326-AD5WDENE WIRING DIAGRAM GENERATOR ADD-ON 5 USER
Motion Control MPG-A010-091S24 MOTOR,SERVO,GEAR RATIO 91,35NM,65RPM,SINGL,BRK
Silver Series 1785-V40L VME PLC-5/40 CONTROLLER W/EXT. LOCAL PORT
HE693PWR524 Power supply adapter for Series 90-30 to allow for redundant power supplies.
IC660BRD024 Genius 32point 12/24 Vdc Source Block for Redundancy "T" Configuration
QPICBDE0000 10.4" Color TFT, Blank Label, Ethernet, CF Card, 24VDC, UL, cUL, CE, UL1604
ST-5231 STXi Serial Interface module RS-485, 1 Channel
USB-7855R
PCL-746+
NI IMAQ PCI-1410
BlueEye-A4 A4-NIT-JB-039
92-005721-0X
F7191-0601
1492-SJLM5-2 IEC Term Blck 2 pole Side Jumper
人机界面 6AV6545-0BA15-2AX0 TP170A 触摸屏,蓝色,6 英寸,320? 240
6ES78331FA130YE5
1497B-A13-M15-0-N Control Power Transformer
1606-XLS480E Power Supply XLS 480 W Power Supply
1769-HSC CompactLogix High-Speed Counter Module
189-AB10 MCB Accessory Auxiliary Contact
194R-FN30-1753-PB Non-Fused 194R Disconnect Switch
2090-CPBM7DF-12AA20 MP-Series 20m Power and Brake Cable
2090-XXNPMP-16S12 MP-Series 12 m Length Power Cable
CBL-30-BT-10 Brake cable for MTR-3S or MTR-3N series servo motors with brake. 10 feet
GF-0200/MTI Connecting FlashCable to Chicago Dial Indicator Logic Series, Zipper c ompatible.
IC200TBX140 Tool box, Micro 40 and software. Includes (IC200UDR140) 24VDC In/Relay Out, requires 120/240VAC power, (IC200USB001) RS-232 option board with (2) 0 -10VDC analog in with Proficy software, manuals and cables (IC646MPM101)
IC646TBSPMPS400 Smart Process Monitoring Process+ server 400 loops
IC647NSE000 CIMPLICITY HMI SMARTEYE Driver
IC693ACC330 Base is discontiued. Use generic TBQC base IC693ACC329.
IC752BUU000 WinCfg & DataPanel Software Upgrade
IC800VMCP100 Power cable for 100 W to 750 W VersaMotion servo motors- 10 meter
SLC/1746 System 1746-OW16 RELAY OUTPUT MODULE FOR PROGRAMMABLE CONTROLLER
Industrial Computers 6189V-35HDD 3.5" HARD DISK DRIVE STANDARD
Application-specific products 1400-PD51A POWERMONITOR DISPLAY MODULE
Operator Interface 2711-B6C20L1 PV600 COLOR KEY&TOUCH, ENET & RS232 PRINT
Support 9301-2SE2400DER SUPT REINSTATEMENT CONTRACT FOR 93012SE2400DE
Support 9307-EM83PXS SUPT RENEWAL CONTRACT FOR 9307EM83PXENE
DeviceNet Products 1734D-IB8XOW8S 24 VDC 8 SINK IN 8 RELAY OUT, DNET COMMS, SPRING
RSI Software Products 9301-2SE250PTU5R RSVIEW32 WORKS 5K-100K UPGRADE OUT-SUPT (PT)
RSI Software Products 9358-BNT60U2 UPGRADE: IN-SUPT: RSBATCH 10 TO 60
Motion Control MPL-B330P-MK22AA MOTOR,SERVO,4.18 NM,5000RPM,MULTI,460V
Motion Control 2090-U3BB2-DM44 BREAKOUT BOARD, CN1, ULTRA3000 DRIVE MOUNTED
GFK-0646 C Programmer's Toolkit for Series 90-70 User's Manual
IC646CCW000 CIMPLICITY Client for Microsoft Windows
MSCPX-21280698 Marathon Exp CPU - 333 MHz AMD CPU, 128M, 6G, Win98, 2 ISA and 2 PCI/ISA expansion slots
PSPC-DC50-220L Prof Shop Floor SPC DC 50 User 220v
PXIe-2514
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ACKSYS UNXPCI LT1086CM3V3
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302DNR6D00930
BSTC-11
1492-N3 TERM BLCK 2 Pole Side Jumper
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1585J-M8HBJM-40 RJ45 Ethernet Media
1760-IB12XOW4IF PicoGFX Combination Module
188-K2B500 Miniature Circuit Breaker 50 A
194L-A12-1752 12A 194L Load Switch
2090-CHBP8S8-12AA07 Kinetix 6000M IDM Hybrid Cable
2090-UXTBMP-18S07 MP-Series 7 m Length Brake Cable
BC647MPP010 Logic Developer PLC Professional 10 pack with Proficy GlobalCare Complete with USB Hardware key
GC647IFPRSR00900 GCC iFIX Profsnl SCADA 900 I/O Srv
IC200CHS101 I/O interposing disconnect style, 16 point
IC646MSP001 Logic Developer State Professional
IC647IFSTRN00075C iFIX Standard HMI 75 I/O Runtime (M1Component Part)
IC670CHS002 I/O Base, Box Style is obsolete. Recommend IC670CHS001 I/O Base, Barrier Style.
IC697CSE924RR State Logic CPU, 64MHz, 80486DX2
IC800SKCI010 Interface cable to connect an S2K auxiliary I/O connector to the 44A726268-001 terminal block. 1 meter
ControlLogix/1756 System 1756-OF8 ANALOG OUTPUT - CURRENT/VOLTAGE 8 PTS (20 PIN)
Industrial Computers 6182H-10TRH6D VVCE 1000, TOUCH, STD MEM, RIO/DH, DC
Process Control 1757-FIMUPG065 FIELDBUS LICENSE UPGRADE, 65 FIMS
Operator Interface 2711P-RGT10 PV PLUS/VVCE PROTECTIVE ANTIGLARE OVERLAYS QTY 3
Support 9355-WABOEMENR SUPT REINSTATEMENT CONTRACT FOR 9355WABOEMEN
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ControlNet Products 1788-CNCR CNET LOGIX DAUGHTERCARD - REDUNDANT COAX MEDIA
RSI Software Products 9301-2SE2400KOU5 RSVIEW32 WORKS 5K-32K UPGRADE IN-SUPT (KO)
RSI Software Products 9355-WABSNEU3 UPGRADE: IN-SUPT: RSLINX SINGLE NODE TO RSLINX GW
Motion Control MPL-A330P-HK22AA MOTOR,SERVO,4.18NM,5000RPM,ENCDR,230V,5.0KG
Motion Control 2090-UXBC-D1515 BREAKOUT BOARD CABLE,CN2,ULTRAX000,15M
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IC600PB551RR PDT Video Board
IC800SKCBVL050 Power/Brake Cable, S2K to 4.5 - 5kW S-Series Servo Motors, 5 Meters
OC647IFESGRNUNLMTC iFIX Optn: ESig & ERec Unl I/O Runtime (M1Component Part)
PXI-2205
ICES101
AIMB-581
ETASIS EPR-407
2001-513A D ADP-513-04
ST-400P-AD
1492-M6X5H1-50 Connection Products
1494R-N4 Disconnect Switch Shaft
软启动器 3RW44476BC46
ET 200SP 6ES5710-8MA31 35mm安装导轨,长度:830mm
1585D-M4UBDE-2 Micro D-Code, QD Style Ethernet Media
1756-IB16IFK ControlLogix 16 Point Digital Input
1794-TB3SK Flex Terminal Base
194E-E100-TN Neutral Terminal 80 - 100 Amp
2090-CFBM4DD-CDAA15 MP-Series 15 m Length Feedback Cable
2090-K7CK-KENDAT Kinetix 7000 EnDat Converter Module
AT-8624FC-10 Proficy Process Systems Switch with no Multi-mode Fiber Modules from Allied-Telesis
GC646TDV300 Proficy GlobalCare Complete for 300 I/O Point Runtime / Development System.
HMI-AGO-201 ANTI-GLARE OVERLAY 9 inch/ 5 per pack
IC640WDB400 Cable, 9-Pin D to 3 BNC
IC647HSTSSEO50KM eSignature Option for Historian - Standard Server 50000 Points (M4 Key)
IC660BSM021RR Bus Switching Module, 115 Vac/125 Vdc
IC695DEM006 PMM Demo Case: RX3i and PACMotion
IC756WRE024E-26 DV Runtime Win 1-24 Per User Eng v2.6
CompactLogix System 1769-STRT2PT COMPACTLOGIX STARTER KIT PORTUGUESE
PLC-5/1771 System D1771-6.5.49 INJECTION CONTROL MODULE (1771-QD) USR. MANUAL
Process Control 1757-PLXNS EXTENDED EVENT ARCHIVING
Operator Interface 2711P-K7C6D2 PV PLUS 700, KEYPAD, RIO/DH, DC PS, EXT MEM
Support 6620-NMUR 6620-NMU SOFTWARE SUPPORT REINSTATEMENT
Support 8100-HSMMLS SUPT RENEWAL CONTRACT FOR 8100HSMML
Support F1785-L20BSERC FIRMWARE UPGRADE FOR 1785-L20B PLC5 PROCESSOR MODU
RSI Software Products 9301-2SE220DEU1R RSVIEW32 WORKS 150-300 UPGRADE OUT-SUPT (DE)
RSI Software Products 9701-VWSB100AFRE RSVIEW SE STATION 100 DISPLAY (FRENCH)
RSI Software Products 9399-HDWAREREFDE HARDWARE INTERFACE CONFIG. USER GUIDE(GERMAN)
Motion Control 2098-DSD-HV050-DN HIGH VOLTAGE DRIVE, 11A/22A, ULTRA3000 W/DNET
BC5105KAW0000 15 Inch Panel-C Industrial Computer - Bundled - w/ Windows2000
IC300DIQ612 8 DC Inputs (12/24vdc, pos/neg logic), 6 Relay Outputs (4.0A per point isolated)
IC752FPY000 Industrial Floppy Drive in Case for Display Stations
MTR-3S46-G-R-0-E-SRR Servo Motor with Seal
PCI-4452
SBC82630
PCLD-788
EPIA NL8000EG
MMC_BDPV81PNB
LPT TC200
1492-JDG4 GROUNDING TERM. BLOCK
1492-WD4 IEC Term Blck 8x47.6x41mm Screw
软启动器 3RW44221BC45
性能信号模块 6ES7 522-1BH01-0AB0 DQ 16:数字量输出模块,晶体管 DQ 16 x 24 VDC/ 0.5A HF, 35mm 模块,不含前连接器
156-B32AA2 32 A Contactor
1746-ITB16 SLC 16 Point Digital Input Module
1786-TPRT2T C-Net TNC IP67 T-TAP/TNC-TNC RIGHT THICK
193-T1CC36 24.5-36 A IEC Bimetallic Overload Relay
20-HIM-C5S PowerFlex Programmer Only HIM
2090-CSBM1DF-14AA50 Kinetix Cable Single DSL 2090-Series
20AC022A0AYYANC0 PowerFlex 70 AC Drive 22 A at 11 kW 20A
GA647TRT075 Proficy GlobalCare Assist for CIMPLICITY HMI Server 75 I/O Runtime System
GP647IFSTRN00900 GCP iFIX Std HMI 900 I/O Run
IC600CB536RR Communications Control Module Type 2
IC647HSTCSEO10000KM eSignature Option for Historian - Enterprise Corporate Server 10,000,000 Points (M4 Key)
IC647WATERINFOCENTER Water InfoCenter Solution Pack - Hist, iFIX, IGS, WebSpace, Water SP (M4 Key)
IC693UDR005RR 28 pt DC In/Relay Out/DC Out, AC Power Supply
IC756RDV001J-97 DV Development - Irix Op Sys Addt'l User, Japanese, Version 9.7
MicroLogix 1200 System 1762-L40AWA MICROLOGIX 1200, 40 PT.
PLC-5/1771 System 1771-ES SERVO ENCODER FEEDBACK EXPANDER
Distributed I/O 1794-IB16XOB16P 24 VDC COMBO MODULE, 32 POINTS
Communications 9355-WABJBENE RSLINX OEM/RSJUNCTIONBOX BUNDLE
Operator Interface D6195-6.5.1IT CONTROLVIEW 300 INSTALLATION MANUAL (ITALIAN)
Support 9358-BEPB10R SUPT REINSTATEMENT CONTRACT FOR 9358BEPB10ENE
Support F1747-SDNSERB FIRMWARE UPGRADE FOR 1747-SDN MODULE
RSI Software Products 9324-RL0300ENE RSLOGIX 500 STANDARD CD-ROM
RSI Software Products 9301-2SE3503JPE RSVIEW32 RUNTIME 100K WITH RSLINX (JAPANESE)
RSI Software Products 9358-HSTS2200U1R UPGRADE: OUT-SUPT: HISTORIAN 150 TO 300 TAG
Motion Control W-3016-N-H00AA MOTOR,SERVO,WASHDOWN,AF,1.7 NM,3000RPM,6.4KG
5412-128 Greyline Micro MC. 4 Lines, (20) 5MM Chars. VFD. Quick Connect. 128K Memory. NEMA 4
IC200ERM001 EXPANSION RECEIVER ISOLATED
IC695DEM002 RX3i type 2 demo case. Demo includes CPU, power supply, Ethernet, inputsimulator, output, high speed counter, analog combo, Universal analog, and digital servo modules. Demo also includes QuickPanel control/view
MTR-1216-N-D-E-0 MTR series NEMA 23 stepping motor. Winding connection type is determined by cable
cRIO-9068
PCM-9571
MOXA 正品 CP-132I
C79458L7000B126
GTB6022-13L
BP-0604P
ROBO-8779VG2A
1492-SPM2D150 MCB Supplementary Protector 15 A
软启动器 3RW30462BB14
电机启动器 3VU16401CJ00
150-F317NCDB SMC Flex Smart Motor Controller
1732E-IB8M8SOER ARMORBLOCK 8 POINT SOE INPUT