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自动化和数字化网络已是坊间无所不在的流行语。言过其实吗?或许您需要认真听听,因为您可能已身处未来发展的浪潮之中,或许在不远的未来,您将搭上这波发展的快车?如何驾驭呢?
位于德国明斯特的Trimatec公司专注于加工生产,他们以智能自动化解决方案回答了这个问题。他们采用海德汉“智联制造”软件包中的海德汉DNC接口使生产实现全自动化,甚至将最小批量仅单件的生产自动化。Fastems联手海德汉帮助Trimatec公司圆梦智能自动化生产解决方案。
“我们将20多年积累的铣削专业技术全部用在该自动化系统和机器人中。”Trimatec公司的销售经理Carlos Beja说
机器人的工作范围可达升降式工件库系统、台钳架、台钳位、定心位和缓存位
最小批量仅单件的六面铣削全自动解决方案,这是Trmatec公司着眼未来的生产工艺。持续的积累和不断丰富的实际经验以及专业的自动化公司Fastems的支持,位于德国明斯特并拥有丰富经验的加工企业正在将理想变为现实:配新版海德汉TNC 640数控系统的两台DMC 60 H加工中心用机器人从升降式工件库为机床装件,机器人甚至能夹持毛坯件和半成品件。
Trimatec公司的生产经理Oliver Schning简要介绍公司自动化解决方案的理念时说:“我们希望的生产环境是无需人工操作,例如为六面加工而手动转动工件”。Trimatec公司的销售经理Carlos Beja补充说:“现在能在夜间加工大量不同的任务,最小批量仅为单件,同时我们的员工无需换班,工作时间更灵活且人性化。”这是一个全新的生产世界!Trimatec是如何将梦想实现的呢?
机器人不是自动化的起点
”我们的自动化系统不是两、三年前才建立的,实际上这只是我们开始落实的时间。我们很早就开始着眼于自动化技术”,Carlos Beja在介绍漫长的发展过程时说。
“机器人不是自动化的起点,实际上机器人代表了自动化的结果。万事俱备,只欠东风时我们才开始使用机器人。” Carlos Beja在总结Trimatec公司于自动化项目中收获的经验时说。
Trimatec公司的主要准备工作是完全掌握生产工艺。Carlos Beja介绍他们长期学习的过程时说:“开始考虑自动化系统前,必须确保所有程序都能在正常手动操作下平稳地运行,熟悉刀具和刀具监测技术、掌握夹刀功能、受控地清洁工件和托盘等”。
Trimatec公司的自动化系统是如何进行工作的呢?站在该系统前时,看到的是庞大的升降式工件库,该工件库有可容纳374件工件的17个抽屉。工件抽屉本身又分为多个区,用于110 mm x 120 mm到250 mm x 280 mm大小不等的多种多样的工件,最大工件高度达80 mm。升降式工件库的左侧是控制整个系统的主机。机器人位于该升降式工件库后方的中央。除工件库升降系统外,在机器人周围还有两台DMC 60 H加工中心、夹紧工件的台钳位、台钳架位、定心位、翻转位和两个工件预夹紧的缓存位,所有这些设备都在机器人的工作范围内,机器人可以自主地工作。
Support 9324-RLD200S SUPT RENEWAL CONTRACT FOR 9324RLD200ENE
Support F1785-L26BSERD FIRMWARE UPGRADE FOR 1785-L26B PLC5 PROCESSOR MODU
RSI Software Products 9324-RLD0U3DEE RSLOGIX 5000 SERVICE ED TO STD UPG, DEU
RSI Software Products 9301-2SE3300FRU2 RSVIEW32 RUNTIME 150-1500 UPGRADE IN-SUPT (FR)
RSI Software Products 9356-PRO2500U9 UPGRADE: IN-SUPT: RSSQL PROF.32000 TO 70000 TAG
Motion Control MPL-A4540C-SK22AA SOTOR,SERVO,10.2NM,1500RPM,SINGL,230V,9.5KG
Motion Control 2090-SCVG200-0 SERCOS FBR CABL,CONN,STNDRD PVC JKT,GLASS,200.0M
HMI-COV-204 FRONT SHEET COVER 6"
IC600PB551RR PDT Video Board
IC800SKCBVL050 Power/Brake Cable, S2K to 4.5 - 5kW S-Series Servo Motors, 5 Meters
OC647IFESGRNUNLMTC iFIX Optn: ESig & ERec Unl I/O Runtime (M1Component Part)
PXI-2205
ICES101
AIMB-581
X8DTE-F-CS045
PCISA-3716EV
IMBM-935
1492-M6X5H1-50 Connection Products
1494R-N4 Disconnect Switch Shaft
软启动器 3RW44476BC46
ET 200SP 6ES5710-8MA31 35mm安装导轨,长度:830mm
1585D-M4UBDE-2 Micro D-Code, QD Style Ethernet Media
1756-IB16IFK ControlLogix 16 Point Digital Input
1794-TB3SK Flex Terminal Base
194E-E100-TN Neutral Terminal 80 - 100 Amp
2090-CFBM4DD-CDAA15 MP-Series 15 m Length Feedback Cable
2090-K7CK-KENDAT Kinetix 7000 EnDat Converter Module
AT-8624FC-10 Proficy Process Systems Switch with no Multi-mode Fiber Modules from Allied-Telesis
GC646TDV300 Proficy GlobalCare Complete for 300 I/O Point Runtime / Development System.
HMI-AGO-201 ANTI-GLARE OVERLAY 9 inch/ 5 per pack
IC640WDB400 Cable, 9-Pin D to 3 BNC
IC647HSTSSEO50KM eSignature Option for Historian - Standard Server 50000 Points (M4 Key)
IC660BSM021RR Bus Switching Module, 115 Vac/125 Vdc
IC695DEM006 PMM Demo Case: RX3i and PACMotion
IC756WRE024E-26 DV Runtime Win 1-24 Per User Eng v2.6
CompactLogix System 1769-STRT2PT COMPACTLOGIX STARTER KIT PORTUGUESE
PLC-5/1771 System D1771-6.5.49 INJECTION CONTROL MODULE (1771-QD) USR. MANUAL
Process Control 1757-PLXNS EXTENDED EVENT ARCHIVING
Operator Interface 2711P-K7C6D2 PV PLUS 700, KEYPAD, RIO/DH, DC PS, EXT MEM
Support 6620-NMUR 6620-NMU SOFTWARE SUPPORT REINSTATEMENT
Support 8100-HSMMLS SUPT RENEWAL CONTRACT FOR 8100HSMML
Support F1785-L20BSERC FIRMWARE UPGRADE FOR 1785-L20B PLC5 PROCESSOR MODU
RSI Software Products 9301-2SE220DEU1R RSVIEW32 WORKS 150-300 UPGRADE OUT-SUPT (DE)
RSI Software Products 9701-VWSB100AFRE RSVIEW SE STATION 100 DISPLAY (FRENCH)
RSI Software Products 9399-HDWAREREFDE HARDWARE INTERFACE CONFIG. USER GUIDE(GERMAN)
Motion Control 2098-DSD-HV050-DN HIGH VOLTAGE DRIVE, 11A/22A, ULTRA3000 W/DNET
BC5105KAW0000 15 Inch Panel-C Industrial Computer - Bundled - w/ Windows2000
IC300DIQ612 8 DC Inputs (12/24vdc, pos/neg logic), 6 Relay Outputs (4.0A per point isolated)
IC752FPY000 Industrial Floppy Drive in Case for Display Stations
MTR-3S46-G-R-0-E-SRR Servo Motor with Seal
PCI-4452
SBC82630
PCLD-788
EPIA NL8000EG
MMC_BDPV81PNB
LPT TC200
1492-JDG4 GROUNDING TERM. BLOCK
1492-WD4 IEC Term Blck 8x47.6x41mm Screw
软启动器 3RW44221BC45
性能信号模块 6ES7 522-1BH01-0AB0 DQ 16:数字量输出模块,晶体管 DQ 16 x 24 VDC/ 0.5A HF, 35mm 模块,不含前连接器
156-B32AA2 32 A Contactor
1746-ITB16 SLC 16 Point Digital Input Module
1786-TPRT2T C-Net TNC IP67 T-TAP/TNC-TNC RIGHT THICK
193-T1CC36 24.5-36 A IEC Bimetallic Overload Relay
20-HIM-C5S PowerFlex Programmer Only HIM
2090-CSBM1DF-14AA50 Kinetix Cable Single DSL 2090-Series
20AC022A0AYYANC0 PowerFlex 70 AC Drive 22 A at 11 kW 20A
GA647TRT075 Proficy GlobalCare Assist for CIMPLICITY HMI Server 75 I/O Runtime System
GP647IFSTRN00900 GCP iFIX Std HMI 900 I/O Run
IC600CB536RR Communications Control Module Type 2
IC647HSTCSEO10000KM eSignature Option for Historian - Enterprise Corporate Server 10,000,000 Points (M4 Key)
IC647WATERINFOCENTER Water InfoCenter Solution Pack - Hist, iFIX, IGS, WebSpace, Water SP (M4 Key)
IC693UDR005RR 28 pt DC In/Relay Out/DC Out, AC Power Supply
IC756RDV001J-97 DV Development - Irix Op Sys Addt'l User, Japanese, Version 9.7
MicroLogix 1200 System 1762-L40AWA MICROLOGIX 1200, 40 PT.
PLC-5/1771 System 1771-ES SERVO ENCODER FEEDBACK EXPANDER
Distributed I/O 1794-IB16XOB16P 24 VDC COMBO MODULE, 32 POINTS
Communications 9355-WABJBENE RSLINX OEM/RSJUNCTIONBOX BUNDLE
Operator Interface D6195-6.5.1IT CONTROLVIEW 300 INSTALLATION MANUAL (ITALIAN)
Support 9358-BEPB10R SUPT REINSTATEMENT CONTRACT FOR 9358BEPB10ENE
Support F1747-SDNSERB FIRMWARE UPGRADE FOR 1747-SDN MODULE
RSI Software Products 9324-RL0300ENE RSLOGIX 500 STANDARD CD-ROM
RSI Software Products 9301-2SE3503JPE RSVIEW32 RUNTIME 100K WITH RSLINX (JAPANESE)
RSI Software Products 9358-HSTS2200U1R UPGRADE: OUT-SUPT: HISTORIAN 150 TO 300 TAG
Motion Control W-3016-N-H00AA MOTOR,SERVO,WASHDOWN,AF,1.7 NM,3000RPM,6.4KG
5412-128 Greyline Micro MC. 4 Lines, (20) 5MM Chars. VFD. Quick Connect. 128K Memory. NEMA 4
IC200ERM001 EXPANSION RECEIVER ISOLATED
IC695DEM002 RX3i type 2 demo case. Demo includes CPU, power supply, Ethernet, inputsimulator, output, high speed counter, analog combo, Universal analog, and digital servo modules. Demo also includes QuickPanel control/view
MTR-1216-N-D-E-0 MTR series NEMA 23 stepping motor. Winding connection type is determined by cable
cRIO-9068
PCM-9571
MOXA 正品 CP-132I
C79458L7000B126
GTB6022-13L
BP-0604P
ROBO-8779VG2A
1492-SPM2D150 MCB Supplementary Protector 15 A
软启动器 3RW30462BB14
电机启动器 3VU16401CJ00
150-F317NCD SMC Flex Smart Motor Controller
1732E-IB16M12W ArmorBlock 16 Point Input Block
1771-TCM 1771 Barrel Temperature Control Module
193-EEJG E1 Plus 40-200 A IEC Overload Relay
20-750-20COMM-F1 PowerFlex 750 Frame 1 20COMM Carrier Kit
2090-CPWM7DF-08AF60 60 m Length SpeedTec Pwr and Brake Cable
2097-V31PR0-LM Kinetix 350 400W Servo Drive
ENP2335M010 Male Standard/Male Standard, 1 meter
GFK-1848 S2K Series Standalone Motion Controller User's Manual
IC220DEM011 VERSAPOINT STATIC DEMO, DEVICENET NIU
IC647CSPR001 Proficy Cause+ for Intelligent HMI/SCADA Runtime Server - 1X monitored KPI
IC647PSC200 Proficy Process Systems 2000 I/O with CIMPLICITY
IC693MDL230CA Conformal Coated Input module, 120VAC 8 point isolated.
IC756CAU001 Architecture Change/Addt'l User - Unix
MSI-MGMT-25 Production Management Clients 25 Pack
PLC-5/1771 System 1785-L20E ETHERNET/IP PLC-5/20 CONTROLLER, 16K WORD SRAM
Distributed I/O 1738-485ASCM12 RS485 ASCII INTERFACE
Communications 1787-MCABL MINI-CONNECTOR CABLE FOR 1770-KFD
Operator Interface 2711E-NKEY1 PVE MODE SWITCH REPLACEMENT KEY
Support 9304-WTD300R SUPT REINSTATEMENT CONTRACT FOR 9304WTD300
Support 9324-RLD200R SUPT REINSTATEMENT CONTRACT FOR 9324RLD200ENE
DeviceNet Products 2711-B5A10 PV550 MONO KEY&TOUCH, RIO & RS-232 PRINT
RSI Software Products 9301-2SE335JPU2R RSVIEW32 RUNTIME 300-5K UPGRADE OUT-SUPT (JP)
RSI Software Products 9371-EDES2U2R UPGRADE: OUT-SUPT: RSWIRE DET JIC/ACAD TO DES/ACAD
Motion Control MPG-B010-091M22 MOTOR,SERVO,GEAR RATIO 91,35NM,71RPM,MULTI,460V
Silver Series 2711-K14C20 PV1400 COLOR KEY, ENET & RS232 PRINT
HE693SRC844 PC Interface "C" Driver Source Code
IC670CBL004 Cable for Connector Style I/O Base (IC670CHS003) to TC Cold Junction Compensation Base (IC670CHS004), 1 Meter, Mating Connector on Both Ends
QPI-IBS-201 MODULE INTERBUS-S SLAVE
ST-7108 STXi Potential Distribution module module, 0VDC, 8 points, 10A
USB-9221
GE-300-SG
ADVANTECH AIMB-741
HPCI-6S4
HPC-1811CLDNA
PCI-5122
1492-SPM1B030 MCB Supplementary Protector 3 A
人机界面 6ED1052-1CC00-0BA5 LOGO!24,24VDC,8DI(2AI)/4DO 晶体管
6ES73317PF014AB2
1497B-A9-M11-0-N Control Power Transformer
1606-XLS960EE 200 to 240VAC In 24 to 28VDC Out 960W PS
1769-IQ32 CompactLogix 32 Pt 24VDC D/I Module
190-HM1 Rotary Door Handle
194R-J100-1753 Disconnect, fused, J-type, 100A
2090-CPBM7DF-14AA20 MP-Series 20m Standard Cable
2090-XXNPMP-8S15 MP-Series 15 m Length Power Cable
CBL-3C-MP-20 Power cable for MTR-3S43-G or MTR-3S45 or MTR-3S46 or MTR-3S60-G series servo motors. 20 feet
GF-0675R Connecting FlashCable to Fowler Trimos Vertical, Horizontal.
IC200TBX464 Tool box, Micro 64, stepper motor, PowerCube amplifier and software. Includes (IC200UDD064) 24VDC In/24VDC Out, DC Power Supply, (IC200USB001) RS-232 option board with (2) 0 -10VDC analog in, stepping motor amplifier (IC800PCUB00300), stepping motor
IC646TBSPMSS100 Smart Process Monitoring SPC+ server 100 KPIs
IC647NTS010 CIMPLICITY HMI Terminal Services 10 User Pack
IC693ALG220 Analog Input, Voltage (+/-10VDC, 12bit), 4 Channels
IC752CBT070RR Datapanel 320T CEG (Color Expansion w/ Genius): 320x240 1/4 VGA Passiv e Color with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock. With 2Meg and Genius PC/104.
IC800VMCS030 VersaMotion amplifier serial communication cable, 3 meterss
SLC/1746 System 1746-NO4V (4) ANALOG VOLTAGE OUPUT FOR PROGRAMMABLE CTRLR
Industrial Computers 6189V-DIMM128 DIMM MEMORY 128MB
Application-specific products 1403-CF250 F LINK,50 M
Operator Interface 2711-K6C14 PV600 COLOR KEY, MBUS & RS232 PRINT
Support 9301-2SE2400ZHR SUPT REINSTATEMENT CONTRACT FOR 93012SE2400ZH
Support 9323-LOOP01S SUPT RENEWAL CONTRACT FOR 9323LOOP01ENE
DeviceNet Products 1734-OV4E 24V DC 4 CHANNEL SINK OUTPUT MODULE
RSI Software Products 9301-2SE3100ZHE RSVIEW32 RUNTIME 150 (CHINESE)
RSI Software Products 9358-BNTK60U2R UPGRADE: OUT-SUPT: RSBATCH BACK-UP KEY 10 TO 60
Motion Control MPL-B420P-RJ22AA MOTOR,SERVO,4.74 NM,5000RPM,RSLVR,460V,5.9KG
Motion Control 2090-UXBK-D1509 BREAKOUT BOARD KIT,MTR FDBK,CN2,ULTRA X000,9M
GFK-0787 Genius Modular Redundancy User's Manual
IC646MDA700 View 700 Tag Runtime & Development System
MSDIS-1010 Discontinued, Order MSDIS-1210
PSPC-MONITOR25 Prof Shop Floor SPC Monitor 25 User
PXIe-2569
AVCLAN PS10311 PC113-A
C79298-A3238-B903
MIO-AUDIO 888
D1280E1-PCI
Q80BD-J71LP21-25
1492-N901 TERM BLCK Marking Cards for HM
安装导轨 6ES7390-1AJ30-0AA0 安装导轨,830 mm
变送器 3RS18001HQ01
TIA 博途 WinCC 选件 6AV2107-2LH00-0BD0 SIMATIC WinCC DataMonitor for Runtime Professional Powerpack 10 -> 25 Clients
1585J-M8PBJM-15X 1585J Ethernet Media Cables
1760-L18AWA-EX Pico 18 Point AC Controller
188-K2C320 Miniature Circuit Breaker 32 A
194L-E12-1751 12A 194L Load Switch
2090-CNSRPRS-AA20 Kinetix 6000M network cable
2090-XNRBM-1 RBM CONN SPARE PARTS KIT
BC647MRA700 View Runtime 700 I/O with Proficy GlobalCare Complete with USB Hardware key
GC647IPWRCLNDVM iPower Option - Dev Client Globalcare Complete part
IC200DBI001 Remote I/O DeviceNet network interface unit
IC646NCN010-61B HMI for CNC (S/W Option)
IC647IFSTRNUNLMTK iFIX Standard HMI Unlimited Runtime (M1 Kit Part)
IC670MDL240 120VAC Input, 16 Point, Grouped
IC697MDL241RR 240 Vac Isolated Input (16 Points)
IC800SLCBVL050 Power/brake cable for SLM350 or SLM500 S-series servo motors with brake. 5 meters
ControlLogix/1756 System 1756-DMCF001 1 M DUPLEX FIBER OPTIC CABLE FOR DRIVE MODULE
Industrial Computers 6182H-12KEH15B VVCE 1250, KEYPAD, EXT MEM, CNET, AC
Process Control 1757-PFBEXP050 PROFIBUS INTERFACE MODULE EXPANSION
Operator Interface 2711P-RN8 DH+ NETWORK COMMUNICATION MODULE, PVP 400/600
Support 9357-ANETMD3S SUPT RENEWAL CONTRACT FOR 9357ANETMD3E
Support 9361-LADDER500R SUPT REINSTATEMENT CONTRACT FOR 9361LADDER500
ControlNet Products 1734-OB2EP 24V DC 2 AMP 2 CHANNEL SOURCE OUTPUT MODULE
RSI Software Products 9301-2SE2400U4R UPGRADE: OUT-SUPT: WINVIEW TO RSVIEW32 WORKS 32K
RSI Software Products 9357-ENETL3 RSNETWORX FOR ETHERNET/IP
Motion Control MPL-A420P-HK24AA MOTOR,SERVO,4.74NM,5000RPM,ENCDR,230V,BRK,6.8KG
Motion Control 2090-UXNFBN-K01 CABLE,ULTRA, NON-FLEX,SKWD,R/A,1M
CBL-13-ET-10 MTR-1300 and MTR-1N Series Stepping Motor Encoder Feedback Cable, 10 Ft.
IC600WD300 I/O Cable, 300 feet (90m)
IC800SKCPVL100 Power Cable, S2K to 4.5-5kW S-Series Servo Motors, 10 Meters
OC647IFFDTPM iFIX Optn: Fix Desktop (M4 Part)
PXI-2523
WADE-8141-600
PEAK870VL2
AT-2711FX/LC
BP-14P4L
TeKnologue PC4258B
1492-MC8X10 IEC 8 x 10 mm Marker Card
1494U-FC100J 1494U 100A Class H/J 600V Fuse Clip
软启动器 3RW44542BC44
SIMATIC STEP 7 V14 6ES7822-1AA00-0YM5 SIMATIC STEP 7 专业版 TIA Portal SUS Compact
1585D-M4UBDF-8 Ethernet Media M12, Patchcord
1756-IF8IH ControlLogix 8 Pt A/I HART Isolated
1797-BOOT FlexEx Accessories
194E-E25-1756 25 A 194E Load switch
2090-CFBM4DF-CDAF50 MP-Series 50m Feedback Cable
2090-KPBM7-12AA MP-Series Power and Brake Connector Kit
BC646EXO365 Solution Provider additional OP License
GC646TRT935 Proficy GlobalCare Complete for Server 35,000 I/O Runtime System
HMI-CAB-C102 CABLE MODICON 984 MICRO
IC641GTE666 Diagnostics/Configuration Disk for IBM-PS/2 Class Computers
IC647IFCLNTCRNC iFIX iClient Runtime (M1Component Part)
IC660EBA024RR Current Source Analog, 24/48Vdc, Electronic Assembly
IC695MDL765 Smart Digital Output Module 24/125 volt DC, ESCP 1A Positive Logic 16 Points. Module does not ship with terminal block. IC694TBB032 or IC694TBSx032 terminal block is required.
IC756WRE049E-23 DataViews Runtime for Windows 25-49, Per User, English, Version 2.3