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媲美一线欧美品牌刀具性能 澳克泰重磅推出全新面铣刀产品
伴随着汽车保有量的持续增长和环境问题的日益突出,世界各国在发展汽车工业的同时,亦形成了降低燃油消耗、减少温室气体排放的共识。各大汽车制造厂商们也是纷纷响应,积极开发研究“节能减排”技术,在这其中,涡轮增压技术被普遍认为是更经济有效的技术。如今,涡轮增压技术已是柴油发动机必备之术,汽油发动机也正在逐步转换,以满足功率以及环保方面的要求。据相关数据表明,2009至2016年,全球车用涡轮增压器销量从1,700万台增长至3,800万台,年均复合增长率达12.18%,到2021年这一数字预计将增长到5,200万台。
巨大的市场空间也带来了对工件质量、加工技术的严格要求以及因激烈市场竞争而带来的提效降本的巨大压力。在加工中,涡轮增压器零部件,尤其是壳体,是影响其品质和加工成本的重要因素。涡轮增压器的涡轮壳必须能在850摄氏度至1,300摄氏度以上(华氏1,562至2,372度)的温度范围内正常工作。在这种极端高温下运行,必须选用耐高温合金材料,如1.4826,1.4837,1.4848和1.4849等典型的耐热合金材料。耐高温合金材料虽然极大地提升了涡轮增压器的性能和品质,但其硬度高、韧性好、难切削的特性却也给刀具产品带来了严峻的挑战,再加上涡轮壳本身的零件外形极其不规则,刚性和装夹稳定性差,导致刀具寿命非常低。如何选择优质的刀具产品,降低加工成本,保障加工质量的稳定性,成了各家涡轮增压器制造商及汽车企业关注的重点。
年轻而又奋进的澳克泰,及时捕捉市场信息及客户需求,依托自身作为章源钨业子公司,拥有从采选、冶炼、制粉到硬质合金工具的完整产业链的优势实力,针对当前涡轮增压器壳体材料加工难点对刀具产品的要求,澳克泰采用超强韧性的基体提升刀片的强度,并创新研究开发了纳米微晶涂层技术(AlTiSiN)解决耐高温的问题,重磅推出了双面负型七边型面铣刀——AFM45-XN07/XN09系列产品。在涡轮增压器领域加工高温耐热合金材料的粗铣工序上,经现场测试,XN07/XN09面铣刀已经达到了与欧美一线品牌同样的加工效果及相同的使用寿命,并以大大优于国外高端品牌刀具的性价比,赢得了客户的广泛好评及市场的热切关注。
“涡轮增压器壳体的加工是十分复杂且精密的,对于刀具的要求非常高,很多客户一开始都偏向于国外品牌的刀具产品。但面对激烈的市场竞争和提效降本的巨大压力,居高不下的刀具成本使他们非常困扰,在抱着试一试的心态与我们展开了合作后,对XN07/XN09面铣刀高效的铣削能力、优质的切削质量、稳定的加工实力都感到格外惊喜,尤其是对它极佳的性价比优势十分满意。很多客户更是邀请我们参与到整体加工工序的优化及加工解决方案的制定中,进一步帮助他们提效降本,收获更高的加工效益。”澳克泰铣削产品经理邢胜华介绍说,“还有客户在惊讶于我们新产品在粗铣工序上强大的加工效果之余,迫不及待地希望我们能帮助他们对精铣刀盘也进行优化降本。为此我们的研发部门又创新开发了3种精铣刀盘,分别应用于各种工况,以满足客户不同的需求。目前,对于涡轮增压器壳体的加工,澳克泰已经能够提供从粗铣到精铣,覆盖多种材料,应对不同工况的完整解决方案。”
创新设计,极佳经济性
AFM45-XN07/XN09面铣刀的刀盘采用45°主偏角设计,最佳受力平衡,使其具备了完美高效的平面铣削能力,粗、精铣加工均能轻松胜任。在精铣加工中,XN07/09两种系列尺寸的刀片还都提供了修光刃的选择,结合使用能够获得极好的表面加工质量。
除了高效的切削能力、优质的表面质量、国产品牌的价格优势,XN07/XN09面铣刀还以极具创新的设计将澳克泰高性价比、高通用性的竞争实力发挥的淋漓尽致。双面负型七边形设计的刀片,可使用的有效切削刃数量达到14个,每个刃口的经济性都可谓具有无可匹敌的竞争力。预硬的刀体材料及表面镀镍工艺不仅体现了美观,还可保护刀体避免生锈,不会轻易被切屑损伤,再加上刀体带冷却孔的设计,最大程度的延长了刀体寿命,进一步提升了刀具产品的经济性。另外,XN07/XN09面铣刀提供了6种刀片牌号(AP301U, AP351U, AP401U,AP351K,AC301P, AC301K)和3款刀片槽型(-MM3,-MM4,-MR6)的丰富组合选择,可以满足几乎所有工况和切削需求的加工任务,有效降低加工成本,实现最佳刀具性价比。
1497D-A9-M14-0-N Gen Purpose Transformer
1585J-M8CBJM-13 RJ45 Ethernet Media
1771-IN INPUT MODULE, 24V AC, 8 INPUT
188-K3D005 Miniature Circuit Breaker 0.5 A
194E-A-PD10 194E 1 NO-EB Auxiliary Contact Block
2080-IF2 Micro800 2 Point Analog Input Plug-In
2090-MCNPMP-6S20 MP-Series 20 m Length Power Cable
BC647PPSOCC Proficy Process Systems Operator Console with CIMPLICITY with Global Care
GA647IFSTRN00900 GCA iFIX Std HMI 900 I/O Run
GP647IFPLSR00075 GCP iFIX Plus SCADA 75 I/O Srv
IC600BF941RR 0-10Vdc Analog Output Module (4 channels)
IC647HSTCR500M Collector Redundancy Option for Historian - Standard Server 500 Points (M4 Key)
IC647TPR915 CIMPLICITY HMI ProServer 1500 I/O Runtime System
IC693PTM100 Power Transducer Module (Includes module, interface, 0.5m cable)
IC756MDV001E-99 DV Development - Alpha OpenVMS Addt'l User, English, Version 9.9
MicroLogix 1000/1761 System 1761-CBL-PM02 CABLE: MICROLOGIX 1000 TO PERSONAL COMPUTER
PLC-5/1771 System 1771-NBTC HIGH RESOLUTION ISOLATED ANALOG MODULE
Distributed I/O 1792D-CB18 MAXUM ROUND MEDIA 18MM BASE, PASSTHRU FOR DNET
Communications 9351-HPUS INTERCHANGE FOR HP-UX
Operator Interface D6190-6.5.24 CONTROLVIEW GETTING STARTED
Support 9356-STD2400S SUPT RENEWAL CONTRACT FOR 9356STD2400
Support 9392-CDRSFRE DATADISC ENGLISH/FRENCH BUNDLE
RSI Software Products 9323-L2300DU UPGRADE: IN-SUPT: 6200-2 BOTH TO AI-2 BOTH
RSI Software Products 9301-2SE3500KOU5 RSVIEW32 RUNTIME 5K-100K UPGRADE IN-SUPT (KO)
RSI Software Products 9356-SQLSAPADENE RSSQL FOR SAP SOLUTIONS ADDITIONAL SAP MODULE
Motion Control TL-A230P-BJ32AA MOTOR, SERVO, 1.3NM, 5000RPM, 17BIT SERIAL FEEDBAC
44A738935-001 Cable, Motion Mate MCS300 Series Interface Cable
IC200CHS002 I/O CARRIER BOX STYLE
IC694MDL340 OUTPUT MODULE 120 VAC 0.5AMPS 16 POINTS
MSI-UNIV-WEB-25 Universal Web Client(RTIP / Dashboard / Web / Excel Addin) 25 Pak
cFP-DO-410
AMB-2000HTT-D1
PCI-4304
WPE-791 WPE-791-DVI
ASC-TI486 SSC-5X86HVGA
FB6GMF-LA
lnterface IBX-8502
1492-SPM2C030 MCB Supplementary Protector 3 A
软启动器 3RW30182BB14
电机启动器 3VU16402MN00
150-F135NBRD SMC Flex Smart Motor Controller
1732D-IB161212W ArmorBlock and Armor WeldBlock Block
1771-OFE3 1771 4 Point Analog Output Module
193-ED1CP E1 Plus 1-5 A IEC Overload Relay
199-DR4 DIN Rail
2090-CPWM6DF-16AA30 TL-Series 30m Standard Power Cable
2094-PRS8 Kinetix 6000 Slim Power Rail
DT1005-1 Industrial Keyboard Mounting Brackets (DT1005&DT1000-12a ONLY)
GFK-1044 Series 90-70 VME DLAN/DLAN+ Interface Module User's Manual
IC210NDD024 24V DC Power Source, (12) 24VDC in/(8) out (Transistor) , (4) analog inputs, not expandable, without LCD/Keypad. The unit has no cover over components.
IC647BR3M BR3:Bristol Babcock
IC647PRTHE005M Proficy Portal Historian Edition Client Pack 5 Users (M4 Key)
IC693CPU360RR CPU 360 Module (240K Bytes configurable user memory, 4K I/O, 8 racks), no built-in Serial Ports
IC756ADV000E-97 DV Development - AIX Op Sys, English, Version 9.7
MSI-EFF-2-43 Efficiency Mang Clients 2 Pack-43
SLC/1746 System 1746-RL61 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-IV32
Distributed I/O 1734-TBQ10 10 MODULE BASES W/ REMOVABLE IEC SCREW TERMINALS
Application-specific products 9307-EMRTENE RSENERGYMETRIX REAL TIME
Operator Interface 2711-NF2C FUNCTION KEY STRIP PV900 COLOR
Support 9302-MODS SUPT RENEWAL CONTRACT FOR 9302MOD
Support 9510-PBEWENS SUPT RENEWAL CONTRACT FOR 9510PBEWEN
DeviceNet Products 1787-MCABL MINI-CONNECTOR CABLE FOR 1770-KFD
RSI Software Products 9301-2SE3350U3R UPGRADE: OUT-SUPT: RSVIEW32 RUNTIME 1500 TO 5000
RSI Software Products 9310-TSTNDENE RSTESTSTAND
Motion Control MPG-A004-031M24 MOTOR,SERVO,GEAR RATIO 31,14NM,194RPM,MULTI,BRK
Silver Series 1756-L1M1 LOGIX5550 PROCESSOR WITH 512KBYTE EXPANSION MEMORY
HE693GEN251 Genius interface board for new generation AV300/DV300 drives (external mount)
IC648MNT071 Annual Software Maintenance for LM 90-70 Parallel Communications
QPI31200C2P QUICKPANEL COLOR 10.5" TFT
ST-4424 STXi analog output module 4 Channels, 0~10Vdc, 12bit
USB-6281
PCL-734
Nematron MB820-R
GIN-6350P R2G-6350P
HP-W460GC33
OC-B2P0-CV000
1492-RXIMTR4024-32R Mech Relay Digital Interface Module
WinCC 上位监控软件 6AV6381-1BS06-0DV0 "WinCC?V6.0 RC?8K (8K 外部变量)"
6ES78221AA030YA7
1497B-A10-M15-0-N Control Power Transformer
1606-XLS180B AC or DC Input 12 to 15VDC Out 180W PS
1769-ARM CompactLogix Address Reserve Module
188-K4D040 Miniature Circuit Breaker 4 A
194R-C30-1753-PYN1 194R Disconnect Switch
2090-CPBM7DF-10AF30 MP-Series 30m Continuous-Flex Cable
2090-XXNPMP-14S20 MP-Series 20 m Length Power Cable
CBL-14-ED-30 Encoder cable for MTR-1235 or MTR-1300 or MTR-1400 or MTR-1N series splashproof stepping motors connected to IMC or S2K. 30 feet
GEK-90486-1 Genius I/O System and Communications User's Manual - Volume 1
IC200TBM005 I/O auxiliary spring clamp style
IC646TBLSS50K Proficy Troubleshooter for Intelligent Historian for Hist 50000 Points
IC647NME000 CIMPLICITY HMI MITSUBISHI MELSEC Communications
IC693ACC308 Rack Adaptor Bracket/ Series 90-30 10 Slot to 19 inch (Front Mount)
IC750CTR100RR PANELWARE VT 100 Panel Controller
IC800VMCB3030 Motor power and brake power cable for 3 kW VersaMotion servo motor- 3 meter
SLC/1746 System 1746-OAP12 HIGH CURRENT AC OUTPUT MODULE FOR PRGRMMABLE CTRLR
Industrial Computers 6155R-7PXPH VERSAVIEW NON-DISPLAY COMPUTER, 7 SLOT
Application-specific products 6556-SCBK3DC OMEGA - 5/03 CLUTCH/BRAKE DC KIT
Operator Interface 2711-T5A9L1 PV550 MONO TOUCH, RS232 (DH485) & RS232 PRINT
Support 9301-2SE2300FRR SUPT REINSTATEMENT CONTRACT FOR 93012SE2300FR
Support 9307-64MGDBPS SUPT RENEWAL CONTRACT FOR 930764MGDBPENE
DeviceNet Products 1734-ADN 24V DC DEVICENET ADAPTER
RSI Software Products 9301-2SE250JPU1R RSVIEW32 WORKS 32K-100K UPGRADE OUT-SUPT (JP)
RSI Software Products 9358-BNT10U1 UPGRADE: IN-SUPT: RSBATCH 03 TO 10
Motion Control MPL-B320P-MJ22AA MOTOR,SERVO,2.94 NM,5000RPM,MULTI,460V,4.0KG
Motion Control 2090-XXNPY-16S15 CABLE,NON-FLEX,MOTOR POWER,Y,16 GAUGE,15M
GFK-0265 Series 90-70 Programmable Controller Reference Manual
IC641VPP710 VersaPro Professional Edition 10 Pack - Windows Programming Software for Series 90-70, Series 90-30, and VersaMax PLCs
MMR-B00P-1M-0 Target 1Mb BBRAM Memory Card
PSPC-DC25/E Prof Shop Floor SPC DC 25 User w/ eSig
PXI-8431/8
SMC 60-600508-001
3Y YM-2531B YM-2531BAR
LMB-682VP
P4BWA
W26361-W1382-Z2-03-36
1492-MUA4-A13-A17 1774 - 1756 Conversion Mounting Assembly
通讯处理器CP 6ES7 340-1CH02-0AE0 CP340,标准串行通讯模块,RS422/485 接口,最高 19.2kbit/s,9 针 Sub-D 型接口
行程开关 3SE53220SJ22
TIA 博途 WinCC 选件 6AV2107-0EB00-0BB0 SIMATIC WinCC Server for Runtime Professional
1585J-M8HBJM-0M2 RJ45 Ethernet Media
1756-TBE ControlLogix Deep Terminal Block Housing
188-K1D400-N Miniature Circuit Breaker 40 A
194E-Y40-1756-6G 40 A 194E Load switch
2090-CFBM7E7-CEAF25 25 m Length SpeedTec Extension Cable
2090-UXNPBMP-10S01 MP-Series 1 m Length Power Cable
BC647CSCEMK QuickPanel Control software with Proficy GlobalCare Complete and a hardware key
GC647IFPLSRUNLMT GCC iFIX Plus SCADA Unlmt Srv
IC200CBL655 Mitsubishi Fx 25-pin, RS-422 Cable to DataPanel 45/65/85
IC646MPSS99 Logic Developer PLC Standard Unlimited Seat Site License
IC647IFSTDV00075K iFIX Standard HMI 75 I/O Development (M1 Kit Part)
IC670ALG310 Analog Output, Voltage, 8 Channel, +/-10V, 0 to 10V
IC697CPU782RR CPU, 16 MHz, 12K Discrete I/O, Expandable Memory, Floating Pt
IC800PSHV045 PSM-45HVi 45 kW high voltage power supply kit for Alpha servos
ControlLogix/1756 System 1756-OV32E 10-30 VDC ELEC FUSED SINKING OUTPUT 32 PT (36 PIN)
Industrial Computers 6182H-10KRH4D VVCE 1000, KEYPAD, STD MEM, ENET, DC
Process Control 1757-FIMEXP100 FOUNDATION FIELDBUS FIM MODULE EXPANSION
Operator Interface 2711P-RDB7C PV PLUS 700, KEY/TOUCH SCREEN DISPLAY MODULE
Support 9355-WABDER SUPT REINSTATEMENT CONTRACT FOR 9355WABDE
Support 9351-WESRTR SUPT REINSTATEMENT CONTRACT FOR 9351WESRT
ControlNet Products 1747-KFC15 SLC CNET SERIAL INTERFACE MODULE
RSI Software Products 9301-2SE2400ITE RSVIEW32 WORKS 32K (ITALIAN)
RSI Software Products 9355-WABOEMEU1R UPGRADE: OUT-SUPT: WINLINX TO RSLINX OEM CD
Motion Control MPL-A320P-HJ22AA MOTOR,SERVO,2.94NM,5000RPM,ENCDR,230V,4.0KG
Motion Control 2090-U3AE-D4409 CABLE,TWO AXISTO LOGIX 1756MOAE2 CARD,9M
CBL-119-1 Cable.SIMATIC T.I. 305 DCU (RS-422)
IC5105KAX0000 Panel C Industrial Computer 15" Unbundled with WIN XP
IC800PCUBC10S050 PowerCube Flying Lead Interface Cable, 1000 Steps/Rev & Power Save Enabled, 5 Meters
OC647IFESGDV00300C iFIX Optn: ESig & ERec 300 I/O Development (M1Component Part)
PCI-MIO-16XE-10
845GV P4I845GVE-L
PCA-6166
contec MB-PCI3/3(PC) PCI-ISA
BPP-P2I6
R1S2-5300V4V
1492-M6X10V101-200 Connection Products
1494HL-EN3H2 General Duty Safety Switch
软启动器 3RW44466BC36
ET 200SP 6ES7193-6BP00-0BD0 基座单元 BU20-P12+A0+0B,类型D0,直插式端子,适用于电能测量模块,20mm宽
1585D-M4TBJM-28 Micro D-Code, QD Style Ethernet Media
1756-HSC ControlLogix High Speed Counter Module
1794-PS13 Flex Power Supply
194E-DA16E-TN-PE 194E Load switch
2090-CDNFDMP-S05 MP-Series 5 m Length Feedback Cable
2090-DAPC-D0909 Ultra 1500 9 m Length PC I/f Cable
AD641ECL321 ECLiPS Programming Software for the Series 90-30 SLP with OnTOP
GC646PME001 GlobalCare Complete for PCM Machine Edition Version 1 User
HE800ACC116 Cage-clamp (screw) style I/O plug, 16-terminal. (Qty 10)
IC640BVB317RR Video Board for FactoryMaster
IC647HSTSSEO1750KM eSignature Option for Historian - Standard Server 1,750,000 Points (M4 Key)
IC660BLM508 Bus Terminator 75 Ohm (Qty 4)
IC695CMX128 Control Memory Xchange Module 128Megbytes of user shared memory.
IC756WET200E-22 Custom Datasource Toolkit, English, Version 2.2
CompactLogix System D1769-UM004AENP COMPACT THERMOCOUPLE MOD.
PLC-5/1771 System D1771-6.5.119 U.MNL.INTRINSICALLY SAFE
Process Control 1757-FIMRTPBASE FIELDBUS INTERFACE RTP BASE
Operator Interface 2711P-B7C6B2 PV PLUS 700, KEY/TOUCH, RIO/DH, AC PS, EXT MEM
Support 6500-PS7PTR SUPT REINSTATEMENT CONTRACT FOR 6500PS7PT
Support 9358-PLTMATHS SUPT RENEWAL CONTRACT FOR 9358PLTMATHENE
Support F1785-KA FIRMWARE UPGRADE FOR 1785-KA COMMUNICATION MODULE
RSI Software Products 9301-2SE2200U1 UPGRADE: IN-SUPT: RSVIEW WORKS 150 TO 300
RSI Software Products 9701-VWSB000JPU1 RSV SE STATION 25 - UNLTD DISP UPGRADE (JAPANESE)
RSI Software Products 9399-EDS2IG RSWIRE DESIGNER INSTALLATION GUIDE
Motion Control 2098-DSD-005-DN DRIVE, 2.5A/7.5A, ULTRA3000 W/DEVICENET
BC5002TBN0000 12 Inch Intelligence Industrial Computer - Bundled - Performance Series - w/ Windows NT
IC300CBF002 FOX Fiber Cable Pair, 2.0M
IC752DTX550 DataPanel 55. Same as DataPanel 50 except display is brighter VF type
MTR-3S43-G-R-B-C-SRR Servo Motor 24V Brake Nemz56C with Seal
NI GPIB-ENET/1000
SBC8168
ADAM-4055
PCSA-300P-X2A
B94D2325A D2325-80001
HAL-8063 HAL-8308
1492-JD3DR 2.5 square mm Internal Component Block
1492-W3-RE IEC Term Blck 8x47.6x41mm Screw
软启动器 3RW40756BB44
安全 CPU 模块 6ES7 518-4FP00-3AB0 SIMATIC S7-1500F,CPU 1518F-4 PN/DP ODK,中央处理器单元,6 MB 程序存储区和 20 MB 数据存储区
156-B20CB1 20 A Contactor
1746-F9 SLC Replacement Fuse
1786-RPCD ControlNet Coaxial Hub Repeater
193-T1AB75 5.5-7.5 A IEC Bimetallic Overload Relay
20-FR09822 ASSEMBLY VEND Spare Pt 700S HiHP FR9 Rec
2090-CSBM1DF-14AA08 Kinetix Cable Single DSL 2090-Series
20AC015A3AYNACC0 PowerFlex 70 AC Drive 20A
GA647TPD150 Proficy GlobalCare Assist for CIMPLICITY HMI ProServer 150 I/O Development and Runtime System
GP647IFPRRNUNLMT GCP iFIX Profsnl SCADA Unlmt Run
IC600CB504RR Internal Memory Control Mdl (for use in Model 600 or 6000)
IC647HSTCS20KM Historian Enterprise Corporate Server 20000 Points (M4 Key)
IC647TSSRV001 Proficy Troubleshooter 1 User Server License
IC693PWR330 Power Supply, 120/240 Vac, 125 Vdc, High Capacity. Battery not include d. Battery is now included in the CPU backplane box.
IC756MDV010K-98 DV Draw Dvlpnt on Alpha OpenVMS, Korean, Version 9.8
MicroLogix 1000/1761 System D1761-6.2 MICROLOGIX 1000 W/HAND-HELD PROG (HHP) MANUAL
PLC-5/1771 System 1771-NT2 HIGH RESOLUTION ISOLATED ANALOG MODULE
Distributed I/O 1794-ADN DEVICENET ADAPTER WITH 24V DC POWER SUPPLY
Communications 9352-WABGW WINTELLIGENT LINX GATEWAY
Operator Interface D6190-6.5.3DE CONTROLVIEW MOUSE GRAFIX EDITOR USER MANUAL(GERMAN
Support 9358-BA30S SUPT RENEWAL CONTRACT FOR 9358BANT30ENE
Support 9392-CDRSZHU UPGRADE TO ENGLISH/CHINESE BUNDLE
RSI Software Products 9324-RL01U3DEER UPGRADE: OUT-SUPT: GERMAN RS500 STARTER TO RS500
RSI Software Products 9301-2SE3500U4R UPGRADE: OUT-SUPT: RSVIEW32 RUNTIME 150 TO 100K
RSI Software Products 9356-STD2350U1 UPGRADE: IN-SUPT: RSSQL STD 150 TO STD 5000 TAG
Motion Control Y-1003-1-H00AA MOTOR,SERVO,0.35 NM,4500RPM,ENCDR,115V,1.04KG
5004D-24 Obsolete - Message Center. 2 Line, 11MM, Green VFD. NEMA 4
IC200CHS121 I/O INTERPOSING FUSE STYLE, 16 PT
IC694MDL752 OUTPUT MODULE 5/24 VDC (TTL) 0.5AMP 32 POINT NEGATIVE LOGIC
MSI-WEB-2 Web or Excel Reporting Clients 2 Pack
cRIO-9025
AIMB-562VG-00A1E
MOXA C104H
凌华 M-322
DYNAX CORPORATION DNF5335 DNF5334 DNF5301