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自动化和数字化网络已是坊间无所不在的流行语。言过其实吗?或许您需要认真听听,因为您可能已身处未来发展的浪潮之中,或许在不远的未来,您将搭上这波发展的快车?如何驾驭呢?
位于德国明斯特的Trimatec公司专注于加工生产,他们以智能自动化解决方案回答了这个问题。他们采用海德汉“智联制造”软件包中的海德汉DNC接口使生产实现全自动化,甚至将最小批量仅单件的生产自动化。Fastems联手海德汉帮助Trimatec公司圆梦智能自动化生产解决方案。
“我们将20多年积累的铣削专业技术全部用在该自动化系统和机器人中。”Trimatec公司的销售经理Carlos Beja说
机器人的工作范围可达升降式工件库系统、台钳架、台钳位、定心位和缓存位
最小批量仅单件的六面铣削全自动解决方案,这是Trmatec公司着眼未来的生产工艺。持续的积累和不断丰富的实际经验以及专业的自动化公司Fastems的支持,位于德国明斯特并拥有丰富经验的加工企业正在将理想变为现实:配新版海德汉TNC 640数控系统的两台DMC 60 H加工中心用机器人从升降式工件库为机床装件,机器人甚至能夹持毛坯件和半成品件。
Trimatec公司的生产经理Oliver Schning简要介绍公司自动化解决方案的理念时说:“我们希望的生产环境是无需人工操作,例如为六面加工而手动转动工件”。Trimatec公司的销售经理Carlos Beja补充说:“现在能在夜间加工大量不同的任务,最小批量仅为单件,同时我们的员工无需换班,工作时间更灵活且人性化。”这是一个全新的生产世界!Trimatec是如何将梦想实现的呢?
机器人不是自动化的起点
”我们的自动化系统不是两、三年前才建立的,实际上这只是我们开始落实的时间。我们很早就开始着眼于自动化技术”,Carlos Beja在介绍漫长的发展过程时说。
“机器人不是自动化的起点,实际上机器人代表了自动化的结果。万事俱备,只欠东风时我们才开始使用机器人。” Carlos Beja在总结Trimatec公司于自动化项目中收获的经验时说。
Trimatec公司的主要准备工作是完全掌握生产工艺。Carlos Beja介绍他们长期学习的过程时说:“开始考虑自动化系统前,必须确保所有程序都能在正常手动操作下平稳地运行,熟悉刀具和刀具监测技术、掌握夹刀功能、受控地清洁工件和托盘等”。
Trimatec公司的自动化系统是如何进行工作的呢?站在该系统前时,看到的是庞大的升降式工件库,该工件库有可容纳374件工件的17个抽屉。工件抽屉本身又分为多个区,用于110 mm x 120 mm到250 mm x 280 mm大小不等的多种多样的工件,最大工件高度达80 mm。升降式工件库的左侧是控制整个系统的主机。机器人位于该升降式工件库后方的中央。除工件库升降系统外,在机器人周围还有两台DMC 60 H加工中心、夹紧工件的台钳位、台钳架位、定心位、翻转位和两个工件预夹紧的缓存位,所有这些设备都在机器人的工作范围内,机器人可以自主地工作。
IC693CBL325 I/O cable for DSM302 or DSM314 or DSM324 5V I/O. 3 meters
IC695CPU315 1Ghz CPU with 20Meg of memory 2 SERIAL PORTS (occupies two slots on system base). Battery not included, order external high capacity battery IC693ACC302 seperately. Estimate data retention is 30 days at 20C of continous battery back up.
IC756WRE024E-23 DataViews Runtime for Windows 1-24, Per User, English, Version 2.3
FlexLogix System 1794-IA16 85-132V AC INPUT MODULE, 16 POINT
PLC-5/1771 System D1785-6.8.6 REF.GUIDE CONNECTING PLC5
Process Control 1757-UPGSR100 UPGRADE 100 PT RED SERVER
Operator Interface 2711P-RW3 PV PLUS INTERNAL CF W/ OS & ME, 256 MB
Support 9301-2SE3300PTS SUPT RENEWAL CONTRACT FOR 93012SE3300PT
Support 9358-PLTMATHS SUPT RENEWAL CONTRACT FOR 9358PLTMATHENE
Support F1785-KA FIRMWARE UPGRADE FOR 1785-KA COMMUNICATION MODULE
RSI Software Products 9301-2SE2200U1 UPGRADE: IN-SUPT: RSVIEW WORKS 150 TO 300
RSI Software Products 9701-VWSB000JPU1 RSV SE STATION 25 - UNLTD DISP UPGRADE (JAPANESE)
RSI Software Products 9399-EDS2IG RSWIRE DESIGNER INSTALLATION GUIDE
Motion Control 2098-DSD-005-DN DRIVE, 2.5A/7.5A, ULTRA3000 W/DEVICENET
BC5002TBN0000 12 Inch Intelligence Industrial Computer - Bundled - Performance Series - w/ Windows NT
IC300CBF002 FOX Fiber Cable Pair, 2.0M
IC752DTX550 DataPanel 55. Same as DataPanel 50 except display is brighter VF type
MTR-3S43-G-R-B-C-SRR Servo Motor 24V Brake Nemz56C with Seal
NI GPIB-ENET/1000
SBC8168
ADAM-4055
PCSA-300P-X2A
B94D2325A D2325-80001
HAL-8063 HAL-8308
1492-JD3DR 2.5 square mm Internal Component Block
1492-W3-RE IEC Term Blck 8x47.6x41mm Screw
软启动器 3RW40756BB44
安全 CPU 模块 6ES7 518-4FP00-3AB0 SIMATIC S7-1500F,CPU 1518F-4 PN/DP ODK,中央处理器单元,6 MB 程序存储区和 20 MB 数据存储区
156-B20CB1 20 A Contactor
1746-F9 SLC Replacement Fuse
1786-RPCD ControlNet Coaxial Hub Repeater
193-T1AB75 5.5-7.5 A IEC Bimetallic Overload Relay
20-FR09822 ASSEMBLY VEND Spare Pt 700S HiHP FR9 Rec
2090-CSBM1DF-14AA08 Kinetix Cable Single DSL 2090-Series
20AC015A3AYNACC0 PowerFlex 70 AC Drive 20A
GA647TPD150 Proficy GlobalCare Assist for CIMPLICITY HMI ProServer 150 I/O Development and Runtime System
GP647IFPRRNUNLMT GCP iFIX Profsnl SCADA Unlmt Run
IC600CB504RR Internal Memory Control Mdl (for use in Model 600 or 6000)
IC647HSTCS20KM Historian Enterprise Corporate Server 20000 Points (M4 Key)
IC647TSSRV001 Proficy Troubleshooter 1 User Server License
IC693PWR330 Power Supply, 120/240 Vac, 125 Vdc, High Capacity. Battery not include d. Battery is now included in the CPU backplane box.
IC756MDV010K-98 DV Draw Dvlpnt on Alpha OpenVMS, Korean, Version 9.8
MicroLogix 1000/1761 System D1761-6.2 MICROLOGIX 1000 W/HAND-HELD PROG (HHP) MANUAL
PLC-5/1771 System 1771-NT2 HIGH RESOLUTION ISOLATED ANALOG MODULE
Distributed I/O 1794-ADN DEVICENET ADAPTER WITH 24V DC POWER SUPPLY
Communications 9352-WABGW WINTELLIGENT LINX GATEWAY
Operator Interface D6190-6.5.3DE CONTROLVIEW MOUSE GRAFIX EDITOR USER MANUAL(GERMAN
Support 9358-BA30S SUPT RENEWAL CONTRACT FOR 9358BANT30ENE
Support 9392-CDRSZHU UPGRADE TO ENGLISH/CHINESE BUNDLE
RSI Software Products 9324-RL01U3DEER UPGRADE: OUT-SUPT: GERMAN RS500 STARTER TO RS500
RSI Software Products 9301-2SE3500U4R UPGRADE: OUT-SUPT: RSVIEW32 RUNTIME 150 TO 100K
RSI Software Products 9356-STD2350U1 UPGRADE: IN-SUPT: RSSQL STD 150 TO STD 5000 TAG
Motion Control Y-1003-1-H00AA MOTOR,SERVO,0.35 NM,4500RPM,ENCDR,115V,1.04KG
5004D-24 Obsolete - Message Center. 2 Line, 11MM, Green VFD. NEMA 4
IC200CHS121 I/O INTERPOSING FUSE STYLE, 16 PT
IC694MDL752 OUTPUT MODULE 5/24 VDC (TTL) 0.5AMP 32 POINT NEGATIVE LOGIC
MSI-WEB-2 Web or Excel Reporting Clients 2 Pack
cRIO-9025
AIMB-562VG-00A1E
MOXA C104H
凌华 M-322
DYNAX CORPORATION DNF5335 DNF5334 DNF5301
DMC-1842
W03-03-026A
1492-SPM2C320 MCB Supplementary Protector 32 A
软启动器 3RW30361BB04
电机启动器 3VU16403MQ00
150-F251NBDB SMC Flex Smart Motor Controller
1732E-12X4M12QCDR ArmorBlock 12 Input 4 Output QC
1771-P5 1771 Power Supply
193-EEDB E1 Plus 3.2-16 A IEC Overload Relay
199-LJ1 Terminal Lugs
2090-CPWM7DF-08AA40 MP-Series 40m Standard Power Cable
2097-F1 Kinetix 300/350 24.0 A Line EMI Filter
EDS-308-S-SC-T C1 D2 7-port 10/100, 1 port single-mode SC fiber (-40 to 75 deg C op temp)
GFK-1464 DSM302 Motion Controller for Series 90-30 User's Manual
IC220ACC105 MOTOR CIRCUIT CONNECTOR-QTY 10
IC647BWI255 Batch Opt: WorkInstruction Large Server Pak (255 Units)
IC647PRTORAC Proficy Portal Oracle Connector (M1 Key)
IC693DNS201 DeviceNet Slave Module
IC756ADV001J-98 DV Development - AIX Op Sys Addt'l User, Japanese, Version 9.8
MSI-ELECTRONICSIG-43 Electronic Signature-43 25% of total package price
SLC/1746 System 1746-RT32 REPLACEMENT TERMINAL BLOCK
Distributed I/O 1738-OB2EPM12 24VDC 2 SOURCING OUTPUTS WITH M12 CONNECTORS
Communications 1784-CP10 CABLE ASSY, 10FT/3.20M, IBM AT OR COMPATIBLE CMPTR
Operator Interface 2711-NMCE MEMORY CARD RETAINER PV300, PV600 TOUCH
Support 9302-RTR SUPT REINSTATEMENT CONTRACT FOR 9302RT
Support 9324-RL5300FRR SUPT REINSTATEMENT CONTRACT FOR 9324RL5300FR
DeviceNet Products 2706-P43C INVIEW MESSAGE DISPLAY. 1 LINE, 20 CHARACTERS
RSI Software Products 9301-2SE3353ZHE RSVIEW32 RUNTIME 5K WITH RSLINX (CHINESE)
RSI Software Products 9326-AD5USENE RSAUTOMATION DESKTOP 5 USER W/ SQL SERVER
Motion Control MPG-A010-091S22 MOTOR,SERVO,GEAR RATIO 91,35NM,65RPM,SINGL,230V
Silver Series 1785-V40B VME PLC-5/40 CONTROLLER, 48K WORD SRAM
HE693PBS106 Profibus DP slave module
IC660BRD020 Genius 24/48Vdc Source Block for Redundancy "T" Output Configurations
QPI-ABR-201 MODULE AB REMOTE I/O
ST-5231 STXi Serial Interface module RS-485, 1 Channel
USB-7855R
PCL-746+
NI IMAQ PCI-1410
BlueEye-A4 A4-NIT-JB-039
92-005721-0X
F7191-0601
1492-SJLM5-2 IEC Term Blck 2 pole Side Jumper
人机界面 6AV6545-0BA15-2AX0 TP170A 触摸屏,蓝色,6 英寸,320? 240
6ES78331FA130YE5
1497B-A13-M15-0-N Control Power Transformer
1606-XLS480E Power Supply XLS 480 W Power Supply
1769-HSC CompactLogix High-Speed Counter Module
189-AB10 MCB Accessory Auxiliary Contact
194R-FN30-1753-PB Non-Fused 194R Disconnect Switch
2090-CPBM7DF-12AA20 MP-Series 20m Power and Brake Cable
2090-XXNPMP-16S12 MP-Series 12 m Length Power Cable
CBL-30-BT-10 Brake cable for MTR-3S or MTR-3N series servo motors with brake. 10 feet
GF-0200/MTI Connecting FlashCable to Chicago Dial Indicator Logic Series, Zipper c ompatible.
IC200TBX140 Tool box, Micro 40 and software. Includes (IC200UDR140) 24VDC In/Relay Out, requires 120/240VAC power, (IC200USB001) RS-232 option board with (2) 0 -10VDC analog in with Proficy software, manuals and cables (IC646MPM101)
IC646TBSPMPS400 Smart Process Monitoring Process+ server 400 loops
IC647NSE000 CIMPLICITY HMI SMARTEYE Driver
IC693ACC330 Base is discontiued. Use generic TBQC base IC693ACC329.
IC752BUU000 WinCfg & DataPanel Software Upgrade
IC800VMCP100 Power cable for 100 W to 750 W VersaMotion servo motors- 10 meter
SLC/1746 System 1746-OW16 RELAY OUTPUT MODULE FOR PROGRAMMABLE CONTROLLER
Industrial Computers 6189V-35HDD 3.5" HARD DISK DRIVE STANDARD
Application-specific products 1400-PD51A POWERMONITOR DISPLAY MODULE
Operator Interface 2711-B6C20L1 PV600 COLOR KEY&TOUCH, ENET & RS232 PRINT
Support 9301-2SE2400DER SUPT REINSTATEMENT CONTRACT FOR 93012SE2400DE
Support 9307-EM83PXS SUPT RENEWAL CONTRACT FOR 9307EM83PXENE
DeviceNet Products 1734D-IB8XOW8S 24 VDC 8 SINK IN 8 RELAY OUT, DNET COMMS, SPRING
RSI Software Products 9301-2SE250PTU5R RSVIEW32 WORKS 5K-100K UPGRADE OUT-SUPT (PT)
RSI Software Products 9358-BNT60U2 UPGRADE: IN-SUPT: RSBATCH 10 TO 60
Motion Control MPL-B330P-MK22AA MOTOR,SERVO,4.18 NM,5000RPM,MULTI,460V
Motion Control 2090-U3BB2-DM44 BREAKOUT BOARD, CN1, ULTRA3000 DRIVE MOUNTED
GFK-0646 C Programmer's Toolkit for Series 90-70 User's Manual
IC646CCW000 CIMPLICITY Client for Microsoft Windows
MSCPX-21280698 Marathon Exp CPU - 333 MHz AMD CPU, 128M, 6G, Win98, 2 ISA and 2 PCI/ISA expansion slots
PSPC-DC50-220L Prof Shop Floor SPC DC 50 User 220v
PXIe-2514
UNiDOR Power Inside Fast
ACKSYS UNXPCI LT1086CM3V3
Interface PCI-4141
302DNR6D00930
BSTC-11
1492-N3 TERM BLCK 2 Pole Side Jumper
通道高速计数模块 6ES7350-2AH00-0AE0 FM350-2,8 通道高速计数模块,最高 20KHz,8DO40pin 前连接器
行程开关 3SE53223SB23
TIA 博途 WinCC 选件 6AV2107-2KE00-0BD0 SIMATIC WinCC WebNavigator for Runtime Professional Powerpack 3 -> 5 Clients
1585J-M8HBJM-40 RJ45 Ethernet Media
1760-IB12XOW4IF PicoGFX Combination Module
188-K2B500 Miniature Circuit Breaker 50 A
194L-A12-1752 12A 194L Load Switch
2090-CHBP8S8-12AA05 Kinetix 6000M IDM Hybrid Cable
2090-UXTBMP-18S05 MP-Series 5 m Length Brake Cable
BC647MPP005 Logic Developer PLC Professional 5 Pack with Proficy GlobalCare Complete with USB Hardware key
GC647IFPRSR00300 GCC iFIX Profsnl SCADA 300 I/O Srv
IC200CHS025 Compact I/O carrier spring style
IC646MRC075 Logic PC and View Runtime 75 I/O
IC647IFSTDVUNLMTM iFIX Standard HMI Unlimited Development (M4 Part)
IC670CHS001 I/O Base, Barrier Style
IC697CSE784RR State Logic CPU, 16MHz, 80386 with Floating Point
IC800SKCFLY030 Flying lead I/O cable for S2K auxiliary I/O connector. 3 meter
ControlLogix/1756 System 1756-OF6VI ISOLATED ANALOG OUTPUT - VOLTAGE 6 PTS (20 PIN)
Industrial Computers 6182H-10TRH6B VVCE 1000, TOUCH, STD MEM, RIO/DH, AC
Process Control 1757-FIMUPG050 FIELDBUS LICENSE UPGRADE, 50 FIMS
Operator Interface 2711P-RGK7 PV PLUS/VVCE PROTECTIVE ANTIGLARE OVERLAYS QTY 3
Support 9355-WABOEMDES SUPT RENEWAL CONTRACT FOR 9355WABOEMDE
Support 9354-SD101R 9354-SD101 SOFTWARE SUPPORT CONTRACT REINSTATEMENT
ControlNet Products 1788-CNC CNET LOGIX DAUGHTERCARD - COAX MEDIA
RSI Software Products 9301-2SE2400KOU3 RSVIEW32 WORKS 150-32K UPGRADE IN-SUPT (KO)
RSI Software Products 9355-WABSNEU2R UPGR: OUT-SUPT: RSLINX SINGLE NODE TO RSLINX PRO
Motion Control MPL-A330P-HJ24AA MOTOR,SERVO,4.18NM,5000RPM,ENCR,230V,BRK,6.1KG
Motion Control 2090-UXBC-D1509 BREAKOUT BOARD CABLE,CN2,ULTRAX000,9M
CBL-12-MPS-10 Power Cable, MTR-1221-*-D & MTR-1231-*-D Stepping Motor with S2K, 10 Ft.
IC600KD542RR Operator Interface Terminal, 14" Color CRT
IC800SKCBV100 Power/Brake Cable, S2K to 1 - 2.5kW S-Series Servo Motors, 10 Meters
OC647IFESGRN00900M iFIX Optn: ESig & ERec 900 I/O Runtime (M4 Part)
PXI-2204
DSP DESIGN TG533 257001
SHB-840
X8DTE-F-CS045
PCISA-3716EV
IMBM-935
1492-M6X5H1-50 Connection Products
1494R-N4 Disconnect Switch Shaft
软启动器 3RW44476BC46
ET 200SP 6ES5710-8MA31 35mm安装导轨,长度:830mm
1585D-M4UBDE-2 Micro D-Code, QD Style Ethernet Media
1756-IB16IFK ControlLogix 16 Point Digital Input
1794-TB3SK Flex Terminal Base
194E-E100-TN Neutral Terminal 80 - 100 Amp
2090-CFBM4DD-CDAA15 MP-Series 15 m Length Feedback Cable
2090-K7CK-KENDAT Kinetix 7000 EnDat Converter Module
AT-8624FC-10 Proficy Process Systems Switch with no Multi-mode Fiber Modules from Allied-Telesis
GC646TDV300 Proficy GlobalCare Complete for 300 I/O Point Runtime / Development System.
HMI-AGO-201 ANTI-GLARE OVERLAY 9 inch/ 5 per pack
IC640WDB400 Cable, 9-Pin D to 3 BNC
IC647HSTSSEO50KM eSignature Option for Historian - Standard Server 50000 Points (M4 Key)
IC660BSM021RR Bus Switching Module, 115 Vac/125 Vdc
IC695DEM006 PMM Demo Case: RX3i and PACMotion
IC756WRE024E-26 DV Runtime Win 1-24 Per User Eng v2.6
CompactLogix System 1769-STRT2PT COMPACTLOGIX STARTER KIT PORTUGUESE
PLC-5/1771 System D1771-6.5.49 INJECTION CONTROL MODULE (1771-QD) USR. MANUAL
Process Control 1757-PLXNS EXTENDED EVENT ARCHIVING
Operator Interface 2711P-K7C6D2 PV PLUS 700, KEYPAD, RIO/DH, DC PS, EXT MEM
Support 6620-NMUR 6620-NMU SOFTWARE SUPPORT REINSTATEMENT
Support 8100-HSMMLS SUPT RENEWAL CONTRACT FOR 8100HSMML
Support F1785-L20BSERC FIRMWARE UPGRADE FOR 1785-L20B PLC5 PROCESSOR MODU
RSI Software Products 9301-2SE220DEU1R RSVIEW32 WORKS 150-300 UPGRADE OUT-SUPT (DE)
RSI Software Products 9701-VWSB100AFRE RSVIEW SE STATION 100 DISPLAY (FRENCH)
RSI Software Products 9399-HDWAREREFDE HARDWARE INTERFACE CONFIG. USER GUIDE(GERMAN)
Motion Control 2098-DSD-HV050-DN HIGH VOLTAGE DRIVE, 11A/22A, ULTRA3000 W/DNET
BC5105KAW0000 15 Inch Panel-C Industrial Computer - Bundled - w/ Windows2000
IC300DIQ612 8 DC Inputs (12/24vdc, pos/neg logic), 6 Relay Outputs (4.0A per point isolated)
IC752FPY000 Industrial Floppy Drive in Case for Display Stations
MTR-3S46-G-R-0-E-SRR Servo Motor with Seal
PCI-4452
SBC82630
PCLD-788
EPIA NL8000EG
MMC_BDPV81PNB
LPT TC200
1492-JDG4 GROUNDING TERM. BLOCK
1492-WD4 IEC Term Blck 8x47.6x41mm Screw
软启动器 3RW44221BC45
性能信号模块 6ES7 522-1BH01-0AB0 DQ 16:数字量输出模块,晶体管 DQ 16 x 24 VDC/ 0.5A HF, 35mm 模块,不含前连接器
156-B32AA2 32 A Contactor
1746-ITB16 SLC 16 Point Digital Input Module
1786-TPRT2T C-Net TNC IP67 T-TAP/TNC-TNC RIGHT THICK
193-T1CC36 24.5-36 A IEC Bimetallic Overload Relay
20-HIM-C5S PowerFlex Programmer Only HIM
2090-CSBM1DF-14AA50 Kinetix Cable Single DSL 2090-Series
20AC022A0AYYANC0 PowerFlex 70 AC Drive 22 A at 11 kW 20A