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在工业4.0的大趋势下,各个制造企业都在积极探索自动化、机床联网、大数据分析、工业检测与监控等技术装备自己,以迈向智能制造之路。但选用高质量且性能稳定的机床依然是精密铸造与加工的基本需求,机床的智能化操作更是以减少人为错误、提升生产效益为必要条件。
智能化“人机界面”
作为著名数控机床制造商,协鸿工业股份有限公司一直坚持研发高质量机床,近年更是投入资源研发智能型控制器。它与雷尼绍合作研发图形用户界面(GUI)软件应用在Hartrol Plus控制器上,此外还安装了雷尼绍的Set and Inspect(设定与检测)及Reporter机床应用程序,让用户赢得了自动测量及大数据收集优势,使机床操控及人机互动更简易直观。
协鸿生产全系列大中型三轴及五轴数控机床,包括立式、卧搪式、龙门式等型号,适合如航空航天、汽车、电子及能源产业等制造应用。协鸿工业智能研发部经理林宝顺先生说:“如今客户加工的工件越来越复杂,但由于车间人手不足,工厂往往要求加工中心的操作越简单越好。套用Steve Jobs博士的话说‘我讨厌傻瓜,但我设计出来的产品连傻瓜都会用’,协鸿一样十分重视‘人机界面’智能化概念。Hartrol Plus智能型控制器就如智能手机一样简单易用,安装有雷尼绍Set and Inspect机内测头测量等应用程序,以图形化界面一步一步指示操作人员执行如工件设定、工件检测等测量任务,员工不用硬记机器码指令,大幅减少了数据输入错误与程序设定时间,最高能提升20%的加工效率。”
Set and Inspect可安装在基于Windows?操作系统的CNC控制器或者通过以太网与控制器连接的Windows平板电脑上,非常适合无测头测量经验的操作人员使用。操作人员只需从图形化选项列表中选择测量循环,剩下的部分即可交由Set and Inspect应用程序处理:自动生成测量循环所需的机器码,并加载至控制器,大幅减少数据输入错误与程序设定时间。搭配Set and Inspect应用程序的Hartrol Plus于2015年便已推出市场,现已售出1000多台,广受用户欢迎。
雷尼绍帮助校准数控机床特性及精度
协鸿研发的高性能数控机床之所以能畅销欧美及亚太地区等地,主要是因为协鸿对生产质量要求十分严格,而且制定了严格的质量检验流程,这也体现了协鸿的企业理念:“我们要做好机器”。为了达到这一高质量目标,协鸿引进了多种精密级加工测量设备,而雷尼绍的一系列测量方案更是不可或缺的工具。
协鸿超过95%的铸件都自行加工生产,其中包括机头、主轴、自动换刀机构等关键零部件,在进入装配线前均使用雷尼绍PH20五轴测座验证精度,为组装做好准备。机床组装定位精度很重要,五轴机床的定位精度误差需控制在±6 μm以内,XL-80激光干涉仪系统可用来测试机床的定位、线性和角度误差。 XL-80可以发出非常稳定的激光束,采用的波长可溯源至国际标准。利用精确稳定的激光源和准确的环境补偿,可确保±0.5 ppm的线性测量精度。XL-80以高达50 kHz的频率读取数据,最高线性测量速度可达4 m/s,即使在最高速度下线性分辨率仍可达1 nm。
机床的电控精度亦同样不容有失,协鸿利用雷尼绍QC20-W球杆仪系统以不同运动速度 — 如较慢的F500速度及较快的F3000速度 — 进行交叉检验,确保机床XY轴的匹配性,且严格将误差控制在5 μm以内。QC20-W用于量化各个线性轴之间的垂直度,通过快速检查的方式检查机床的基本定位性能。
每一台协鸿数控机床不单在出厂前接受100%激光检验和使用球杆仪系统进行性能诊断,还会拿客户工件进行加工验证,然后使用雷尼绍OMP40、OMP60或RMB60机床测头进行加工工件精度测量,各项检测都是以确保生产高质量数控机床为目标,绝不妥协。
使用Axiset Check-Up进行回转轴中心检测的优势
林经理进一步详细介绍了使用雷尼绍Axiset Check-Up(回转轴心线检查工具)进行机床回转轴中心检测的优势。AxiSet Check-Up适用于通用型五轴机床和复合机床,为使用者提供一套快速准确地检查回转轴中心点性能状况的方法。Axiset Check-Up不需依赖操作人员的经验,操作人员只需调出相关程序,按下cycle start(循环启动),几分钟后便可完成测量并报告中心点误差,自动将数据记录到parameter(参数)中以供分析,进一步保证每台出厂机床的标准化。“我们还推荐用户在安装好机床后用Axiset Check-Up进行回转轴中心检测,因为用户的厂房条件与协鸿的生产条件如地基或水平条件等有所不同,机床在运输途中或安装时可能出现精度误差,Axiset Check-Up的自动校正让机床保持高精度,”林经理说道。
机床在使用一段时间后也会出现老化问题,定位精度可能会随着时间推移逐渐下降,导致加工精度不良。协鸿建议用户每6至12个月使用Axiset Check-Up为机床进行常规检测,以确保加工工件精度保持一致,维持高生产力。
20AC5P0A3AYNANC1 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A
CA-860-2 LMI Adapter to GP-3102NT GagePort.
GC647IFCLNTSRO050 GCC iFIX iClientTS Read Only 100 PK Runtime Version
GP-2104NT/OBGSB GagePort Digital NT 4-port input (Owens Brockway OEM) - Sales BOM.
IC600PM541RR CPU/DPU Power Supply, 24Vdc
IC647IFSTDV00075K iFIX Standard HMI 75 I/O Development (M1 Kit Part)
IC647WDEM WDE:Woodword Modbus Ethernet
IC697ACC701 Replacement Battery, CPU & PCM (qty 2)
IC754VKI08CTD Starter Kit 8in TFT View Interm 24VDC
MSI-DASHBOARD-43 Dashboard Client Ver 4.3
SLC/1746 System 1746-RL44 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-IN16
Distributed I/O 1734-485ASC RS485/422 ASCII INTERFACE
Application-specific products 9307-10KMGDBCENE RSEMETRIX MGR(65-10K METERS),W/1MSSQL CLIENT LIC.
Operator Interface 2711E-ND1FR FRENCH PANELBUILDER 1400E WINDOWS CONFIG. SOFTWARE
Support 9302-DDES SUPT RENEWAL CONTRACT FOR 9302DDE
Support 9381-PVENR SUPT REINSTATEMENT CONTRACT FOR 9381PVEN
DeviceNet Products 1798-ADN FLEXARMOR DEVICENET ADAPTER
RSI Software Products 9301-2SE3350JPU1 RSVIEW32 RUNTIME 150-5K UPGRADE IN-SUPT (JP)
RSI Software Products 9307-EM10K3PXENE RSENERYMETRIX 3RD PARTY OPC (65 - 10K METERS)
Motion Control MPL-B960C-MJ24AA MOTOR,SERVO,102.0NM,1500RPM,MULTI,460V,BRK
Silver Series 1398-DDM-020X DRIVE,20A PEAK, ULTRA 200 W/INDE
HE670IBU100 Field Control Interbus S Bus Interface Unit
IC646TPR150 Pro Server 150 I/O Point Run Time System
QM2204COA QUICKMARQUEE 2 X 20 4.8" OR 4 X 40 2.1" TRICOLOR
ST-3524 STXi analog input module 4 Channels, -10~+10Vdc, 12-bit
20BC125A0AYNANC0 PowerFlex 700 AC Drive 20B
20F14ND156AA0NNNNN PowerFlex 753 AC Packaged Drive
22A-D1P4H204 PowerFlex 4- 0.4 kW (0.5 HP) AC Drive
140CPS42400C Quantum 电源, 48/60 VDC, 冗余, 8A, CC
284D-FHD6P0B-25-CR-SB DeviceNet Variable Frequency Drive
CJ1W-OD212 16点晶体管输出单元源型
PCL-846A/B 4通道 光隔RS422/485接口卡(可选浪涌保护)
PXI-2010
ECM-3610
IPC-6811
D845GLVA
NuPRO 405
ST-250UAE
1492-M6X5H1-20 Connection Products
1494R-N30 Disconnect Switch Kit
软启动器 3RW44476BC36
CBL-12-MP-20 Power cable for MTR-1216 or MTR-1221 or MTR-1231 stepping motors. 20 feet
GC647SSC005 GCScheduler Shop Floor 5 more users
IC200PWR002CA POWER SUPPLY WITH EXPANDED 3.3VDC 24VDC INPUT CONFORMAL COATED
IC646TBLH025 Proficy Troubleshooter for Intelligent Historian 25 Seats
IC647NETM NET:Netpac
IC690RBT001 Rechargable battery is compatible with IC690CRG001 battery charger only. The rechargable battery is compatible with PAC controllers, Series 90-30 and Series 90-70.
IC698CPE020 RX7i 700mhz CPU with Ethernet 10/100
IC800VMADBR001 VersaMotion amplifier external braking resistor replacement connector (100 W to 1 kW models)
SLC/1746 System 1746-IM16 AC INPUT MODULE FOR PROGRAMMABLE CONTROLLER
Industrial Computers 6180W-15BSXPH VERSAVIEW 15-INCH WORKSTATION, KEYPAD & TOUCH
Application-specific products 6556-PA00M3 CLUTCH/BRAKE KIT W/ARMED CONTINUOUS PUSHBUTTON
Operator Interface 2711-K5A9 PV550 MONOCHROME KEY, RS232 (DH485) & RS232 PRINT
Support 9301-2SE2200FRS SUPT RENEWAL CONTRACT FOR 93012SE2200F
Support ABTS-W100S ABT-SW100 PATHFINDER SW SUPPORT RENEWAL
ControlNet Products D1770-6.5.20 CONTROLNET COMMUNICATION INTERFACE MODULE USER MNL
RSI Software Products 9301-2SE250ESU1R RSVIEW32 WORKS 32K-100K UPGRADE OUT-SUPT (ES)
RSI Software Products 9358-BERP03ENE RSBIZWARE BATCH ERP - (SPT. 1-10 BATCH SERVER)
Motion Control MPL-A560F-MJ24AA MOTOR,SERVO,26.8NM,3000RPM,MULTI,230V,BRK
Motion Control 2090-XXNPMP-16S12 CABLE,NON-FLEX,MOTOR POWER,MP/1326AB,16 GAUGE,12M
GC646MRC159 Proficy GlobalCare Complete for Logic PC & View Runtime 1,500 I/O""
IC641SWP058 Windows 95/NT Host Drivers Tool Kit (Ethernet SRTP)
IC850CDR101 Panel mount, CD-ROM + Floppy Combo backpack drive for Display Station Series 2000
PSPC-DC10/E-220 Prof Shop Floor SPC DC 10 User eSig 220v
20BB4P2A0AYNBNC0 PowerFlex 700 AC Drive 4.2 A at 1 Hp 20B
20DJ096A3NNNACGNE PowerFlex 700S AC Drive 96 A 75 Hp 20D
2198-H025-ERS Kinetix 5500 20 Amp Servo Drive
2711P-K7C4A8 PanelView Plus Terminal
280-PWRM35E-M6 ArmorStart Three-Phase Power Media
CPM1A-40EDT 扩展单元24点输入16点晶体管输出
3VU1340-2MD00 0.24~0.4A
PCI-4451
SBC8243
PS-120W-DC
MuTech MV-510
MMC-CA20
OC-64C0-00080
1492-JDG3P 2.5 square mm Double Level Plug-In Block
1492-W6-RE IEC Term Blck 8x47.6x41mm Screw
软启动器 3RW44221BC35
BC646TPR150 ProServer 150 I/O Runtime Sys with Proficy GlobalCare
GC647IFGLBLSRVRM iFIX WebSpace Server including iClient Dev and 2 WebSpace Clients (GC Complete)
IC200CBL500 Programming cable (RJ-45 to DB-9 pin) RS-232. 3 Meters.
IC646MPM001 Logic Developer PLC Nano/Micro
IC647IFPRSR00300K iFIX Profsnl SCADA 300 I/O Server (M1 Kit Part)
IC660TPM100 Terminal Assembly for IC660BPM100
IC697CMM799RR Replacement Part, MAP 30 Modem, Broadband, All Channels
IC800MCUB12310XDRR Stepping MotorCube 175 oz-in, DeviceNet
ControlLogix/1756 System 1756-OA16 74-265 VAC OUTPUT 16 PTS (20 PIN)
Industrial Computers 6182H-10BRH15B VVCE 1000, KEY/TOUCH, STD MEM, CNET, AC
Process Control 9358-PBPC60ENE RSBIZWARE BATCH FOR PLX PC BASED PHASE 60 UNITS
Operator Interface 2711P-RBB10 PV PLUS 1000 KEY/TOUCH REPLACEMENT BEZEL
Support 9355-JBOXENR SUPT REINSTATEMENT CONTRACT FOR 9355JBOXEN
Support 9351-HPUSRTS SUPT RENEWAL CONTRACT FOR 9351HPUSRT
ControlNet Products 1786-FS300 200 MICRON CABLE ASSEMBLY 300 METERS (984.2 FT)
RSI Software Products 9301-2SE2400DEE RSVIEW32 WORKS 32K (GERMAN)
RSI Software Products 9355-WABGWEU1R UPGRADE: OUT-SUPT: WNLINX GTWY TO RSLINX GTWY CD
Motion Control MPL-A310P-SJ24AA MOTOR,SERVO,1.58 NM,5000RPM,SINGL,230V,BRK,4.1KG
Motion Control 2090-DANPT-16S02 CABLE, NON-FLEX, MTR PWR, CABLE-MTD CONN, 16AWG, 0
BC647MPS005 Logic Developer PLC Standard Edition - 5 pack with Proficy GlobalCare Complete and 5 hardware keys
IC5005TAW2000 Discontinued - Order a BC5005TAW0000 & Appropriate CIM PE License
IC800MCC23P100 Motor Cube Power Cable, 10 Meters
OC647IFAFLOVM iFIX Optn: SCADA Synchronization (M4 Part)
20AD022A3AYNAEC1 PowerFlex 70 AC Drive 22 A at 15 Hp 20A
20DC1K3A0ENNBNANE PowerFlex 700S AC Drive 20D
20G1ANE289AA0NNNNN PowerFlex 755 AC Packaged Drive
25C-D2P3N114 PowerFlex 527 0.75kW (1Hp) AC Drive
280-PWRM22A-M2 ArmorConnect 2 Meter M22 Patchcord
FX1S-10MR-D 直流主机6入/4出 继电器输出
6ES7 331-7KB01-0AB0 模拟量输入模板,2通道
cRIO-9066
AIMB-252G2-00A1E
PCI-4141
S26113-E402-V20
PFM-540IA1.0
AM386SX-40
HY-6220
1492-SPM2D100 MCB Supplementary Protector 10 A
软启动器 3RW30461BB14
ABICTAE0000/ABR 10.5 Inch Color TFT, TCP Label, 110VAC, with AB Remote I/O
GC646PCM050 GlobalCare Complete for Change Management 50 user pack
HE693TRM526 Terminal Strip w/Ribbon Cable for GE Fanuc High Density I/O modules
IC630MDL356RR 24Vdc Sink Output Module, D Connector, w/LEDs (32 points)
IC647HSTSS50KM Historian Standard Server 50000 Points (M4 Key)
IC660BLA105 Cover w/Label for IC660BBA105
IC695ALG708 Analog Output Module, 8 channels,that is configurable for voltage and current, configured for Current: 0 to 20mA, 4 to 20mA; Voltage: +/- 10 VDC, 0 to 10VDC per channel non isolated. Up to 16 bit resolution. Requires high capacity terminal block IC
IC756WDV009K-20 DV Dev Sys VB(Express) Korean v2.0
CompactLogix System 1769-SDN DEVICENET SCANNER FOR 1764 AND 1769 CONTROLLERS
PLC-5/1771 System 9399-PLC5UM PLC 5, 6200 SERIES CONFIG. + MAINT. USER MANUAL
Distributed I/O D1794-6.5.15 FLEX I/O INPUT INCREMENTAL ENCODER MODULE
Operator Interface 2711P-T6M3A PV PLUS 600 GRAYSCALE, TOUCH, DH485, AC PS
Support 6403-DDMCS 6403-DDMC SOFTWARE SUPPORT RENEWAL
Support 9358-PBV01R SUPT REINSTATEMENT CONTRACT FOR 9358PBV01ENE
Support F1779-KP5SERB FIRMWARE UPGRADE FOR 1779-KP5 COMMUNICATION MODULE
RSI Software Products 9301-2SE2200 RSVIEW32 WORKS 300
RSI Software Products 9701-VWSB000AENE RSVIEW SE STATION UNLIMITED DISPLAY
RSI Software Products 9399-ALARMUG RSALARM USER GUIDE
Motion Control 2098-DSD-HV150 HIGH VOLTAGE DRIVE, 34A/68A, ULTRA3000
ABK3D200C2P/ABD QUICKPANEL 6" TFT W/AB DH+
IC220TBK087 POWER TERMINAL STRIP, 8 POSITION SPRING STYLE W/COLOR, QTY 10
IC752DPA262RR Datapanel 1062IR with infrared touch. 10.4" VGA (640x480) active matrix TFT color display. Black bezel mounting from front of panel. Supports all WinCfg functionality.
MTR-3S33-G-R-0-E-S MTR series servo motor with resolver and shaft seal
ZA06B-6050-K115 Motor encoder connector kit for B2/3000 or B6/2000 or A6/3000 motor
20BE052A0AYNANC0 PowerFlex 700 AC Drive 52 A 50 Hp 20B
20G14NF023JA0NNNNN PowerFlex 755 AC Packaged Drive
25-PTG1-FD PowerFlex 520 Fr D Power Terminal Guard
2711P-RR64 PV Plus Logic Module 64 MB Ram Module
FRN45G11S-4CX 69 KVA 91 A 45KW 3相AC380V/50Hz/60Hz
AH22-GL1R(G,Y)11M 圆30mm带灯6.3V/1W,有带透光孔护圈按钮红(绿,黄)色1开1闭
ATV-58HU72M2 3
USB-9215A
SIEMENS 55 55 615
FAS3270
D915GAV
ETX-1712CLDNA
PCI-7851
1492-SPM1B020-N MCB Supplementary Protector 2 A
人机界面 6ED1052-1MD00-0BA5 LOGO!12/24RC 12/24VDC 8DI(2AI)/4DO 继电器,实时时钟
20AC011A3AYNAEC0 PowerFlex 70 AC Drive 20A
GA647IFSTRN00300 GCA iFIX Std HMI 300 I/O Run
GP647IFPLRNUNLMT GCP iFIX Plus SCADA Unlmt Run
IC600BF940RR Local I/O Transmitter Module, Enhanced
IC647HSTCR500KM Collector Redundancy Option for Historian - Standard Server 500,000 Points (M4 Key)
IC647TPR910 CIMPLICITY HMI ProServer 10000 I/O Runtime
IC693PRG300RR Hand Held Programmer (HHP) With Cable & Manual
IC756MDV001E-98 DV Development - Alpha OpenVMS Addt'l User, English, Version 9.8
MicroLogix 1000/1761 System 1761-CBL-HM02 CABLE: MICROLOGIX 1000 TO HAND HELD PROGRAMMER
PLC-5/1771 System 1771-NBSC HIGH RESOLUTION ISOLATED ANALOG MODULE
Distributed I/O 1792D-CB12JP MAXUM MEIDA BASE W/12MM CONNECTORS
Communications 9351-DKTSRT INTERCHANGE SOFTWARE FOR MS-DOS RUNTIME
Operator Interface D6190-6.5.22DE CONTROLVIEW SYSTEM DOCUMENTER USER MANUAL(GERMAN)
Support 9356-STD2400R SUPT REINSTATEMENT CONTRACT FOR 9356STD2400
Support 9392-CDRSESU UPGRADE TO ENGLISH/SPANISH BUNDLE
RSI Software Products 9311-SG800 A.I. SERIES LADDER MONITORING STATION KEY
RSI Software Products 9301-2SE3500KOU4 RSVIEW32 RUNTIME 150-100K UPGRADE IN-SUPT (KO)
RSI Software Products 9356-SQLSAP250U2R UPGRADE: OUT-SUPT: RSSQL GATEWAY SAP PLUS TO PREM
Motion Control TL-A220P-BJ34AA MOTOR, SERVO, 0.83NM, 5000RPM, 17BIT SERIAL FEEDBA
44A737560 Series 90-30 State Logic CSE340A,B,C Upgrade to latest revision CSE340D
IC200CHS001 I/O CARRIER BARRIER STYLE
IC694MDL330 OUTPUT MODULE 120/240 VAC 2AMPS 8 POINTS
MSI-UNIV-WEB-2-43 Univ Web(RTIP/Dash/Web/Excel) 2 Pak-43
VSPC32-OPC25 OPC Client Option includes VisualSPC Importer (licensing is per client PC), Support for up to 25 Points/Tags.
20BD040A0AYNANA0 PowerFlex 700 AC Drive 40 A at 30 Hp 20B
20G11JC1K0JN0NNNNN PowerFlex 755 AC Packaged Drive
22D-CCC PowerFlex 40P C Frame Cover Kit
140CRA21220C Quantum DIO站适配器和电源,24VDC,独立,3A,双电缆,C
290D-FBP-G2 Direct Online Starter
E5EZ-C3 NEW 外型:48×96mm开孔;45×92电源:100V-240VAC
1761-CBLAM00 网络络适配电缆
PXIe-2543
VGP-D4B
DTA 102/122 DEKTEC DTA-102
NI AT-GPIB TNT
4P 030-817-05 810-517-02
DN3PCI SST-DN3-PCI-2 DN3-PCU-1-E
1492-N88 IEC Black Marking Pen
安装导轨 6ES7390-1AE80-0AA0 安装导轨,480 mm
2094-PRS6 Kinetix 6000 Slim Power Rail
DT1000-17 15in IPC 5/100 w/128MB RAM, Windows 2000 and with Internal CD-ROM and F loppy Drive.
GFK-1037 Series 90-30 FIP Remote I/O Scanner User's Manual
IC210NAR020 AC (85 to 264VAC) Power Source, (12) AC in/8 out (Relay, 8 Amp), not expandable,no LCD/Keypad, no cover.
IC647BME301 2 MB Memory Expansion
IC647PRTHE002M Proficy Portal Historian Edition Client Pack 2 Users (M4 Key)
IC693CPU360CA Series 90-30 CPU360 with Conformal Coated.
IC754VSL06CTD 6 inch TFT QuickPanel View/ Loaded/ 24VDC
MSI-EFF-100-43 Efficiency Mang Clients 100 Pack-43
SLC/1746 System 1746-RL59 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-IH16
Distributed I/O 1734-TB3SQ10 TEN 12-POSITION IP20 SPRING TERNIMAL BASES
Application-specific products 9307-EMDB1C RSEMETRIX ONE CLIENT LICENSE
Operator Interface 2711-NF1 FUNCTION KEY STRIP PV550
Support 9302-MGXS SUPT RENEWAL CONTRACT FOR 9302MGX
Support 9510-PBENS SUPT RENEWAL CONTRACT FOR 9510PBEN
DeviceNet Products 1784-PCID DEVICENET PCI BUS EXPLICIT MESSAGING CARD
RSI Software Products 9301-2SE3350U2R UPGRADE: OUT-SUPT: RSVIEW32 RUNTIME 300 TO 5000
RSI Software Products 9310-CPSBSLENE RSTESTSTAND ENTERPRISE AUTOMOTIVE BODYSHOP LIBRARY
Motion Control MPL-SSN-F165 KIT,SHAFT SEAL,FOR MPL-A5XXX AND MPL-B5XXX MTRS
Silver Series 1747-PTA1E MEMORY PAK - ENGLISH
HE693DNT750 DeviceNet slave module for Series 90-30.
IC648MNT016 Annual Software Maintenance for LM 90-70 Win95/NT Ethernet
QPI2D100L2P/B QUICKPANEL MONO 10.5" LCD BLANK
ST-4274 STXi analog output module 4 Channels, 4-20mA, 12bit, Sensor Connect
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22A-V1P5H204 PowerFlex 4 0.2 kW (0.25 Hp) AC Drive
140DAI54000 Quantum 开关量 AC 输入, 16点, 115 VAC, 隔离
284D-FVD2P3B-10-RR-3 DeviceNet Variable Frequency Drive
E3JK-5M1 5m,分离式, 触点输出3A 电源:24-240V AC/DC
MIC-2000/8 面板安装的MIC,250W电源,8槽无源底板
PXI-2522
MSPC-8158
PCA-6190VG