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我们都知道,整个生物技术制造业都缺少熟练劳动力。事实上,随着一次性设备和移动技术的不断发展,生物制药的灵活性和盈利能力也随之提升。相对于传统不锈钢制药设备,应用这些新兴技术更需要掌握不同的技能。绝大多数企业领导人认为,他们不仅需要招募技能娴熟的员工,还需要找到更好的解决方案,以求提升生产率、减少差错和使工作流程合理化。换言之,如何让优秀的生物技术人才更加优秀?
可视化与效率相辅相成
最令人沮丧的事情莫过于,您负责完成一项特定的工作,却发现自己难以获取需要的信息和工具。这是很多生物技术人才面临的窘境。从本质上来讲,生物制药处于一个异常复杂的生产环境,其日益依赖自动化系统监测生产工艺、保持产品一致性和指导工作流程。此外,它要求员工实时查看关键系统信息并作出响应,并且在各生产班次准确无误地执行数百次人工操作。
那么当前系统的短板究竟在哪?
——在许多生产车间,操作员无法与自动化系统高效互动。
改良HMI系统
或许您可以借鉴一下这个案例。罗克韦尔自动化最近合作的一家企业计划更新HMI系统,在此之前我们特意与员工进行了意见交流。结果员工们一致认为HMI系统操作费时费力。这是为什么呢?因为操作员工作站设置在洁净室,靠近被监控设备。从操作员到维护人员再到主管,任何人需要使用HMI,都必须穿上防护服进入洁净室。这样做不仅耗时,也使得故障处理的难度增加。罗克韦尔自动化为该客户提供了一种基于虚拟化瘦客户端架构的HMI系统,能够实现信息的实时访问,而无需进入洁净室。
AR助您一臂之力
想要改进工作流程,方法之一是选择有助于提升可视化的技术,以帮助员工实时处理工艺参数。对于诸多生物制药企业而言,下一步是引入更多数字化工具,以便员工更明智、更有效地使用数据和进行分析。特别是AR(增强现实)这项颠覆性技术,它不仅可以优化劳动力管理,还能提升质量、产量和缩短上市时间。
事实上,越来越多的企业开始利用AR技术对操作员进行实战支持。举个例子,AR技术可以显著提升员工在洁净室中的情景感知能力。只要一台移动设备和一款AR应用程序即可,操作员可以关注特定的控制设备,查看应用于生产机器的关键参数。不需要使用HMI。
AR技术还能让设备监测变得更加轻松,在维修现场为维护人员提供详实、生动且可交互的指示。
那么对于产线切换和连接管理呢?尽管生物制药企业非常重视操作员培训,但是要在生产任务来临前变更和验证海量的设备连接,这仍然是一项艰巨的任务。
不断进步的AR和AI技术能够引导操作员完成一系列任务,然后验证连接是否准确无误,这一切仅仅通过一台手持设备就能做到。验证数据以及配套图片和视频记录也可存储在电子批记录中。然而AR技术的能力不止于此,从设置到操作再到维护,它能为您的工厂带来显著改观。
SLC/1746 System 1746-QV OPEN LOOP VELOCITY CONTROL MODULE
PLC-5/1771 System 9399-FW5FBGR RSLGIX FRAMWRKS FUNCTION BUILD.GET'G RESULTS GUIDE
Process Control 1757-PLXRT05 PROCESSLOGIX 5 USER REMOTE OPERATOR INTERFACE
Operator Interface 2711P-K15C15B1 PV PLUS 1500, KEYPAD, CNET, AC PS, STD MEM
Support 9301-2SE2100ESS SUPT RENEWAL CONTRACT FOR 93012SE2100ES
Support 9358-B10S SUPT RENEWAL CONTRACT FOR 9358BNT10ENE
Support 9324-RLDSFCES SUPT RENEWAL CONTRACT FOR 9324RLDSFCE
DeviceNet Products 1734-IM2 230 VAC 2 CHANNEL INPUT MODULE
RSI Software Products 9324-RLD300PTE RSLOGIX 5000 STANDARD, PTG
RSI Software Products 9304-WVR300D WINTELLIGENT VIEW ADDITIONAL RUNTIME
RSI Software Products 9358-PLTMATHENE RSBIZ PLNTMET AUTH CLIENT
Motion Control 1756-M16SE 1756 16 AXIS SERCOS SERVO MODULE
A06B-0128-B675#7008 A6/3000 Servo Motor, Holding Brake, 64K Serial Encoder
IC200UAR014-24 Qty of 24, 14 point PLC, (8) 120VAC In, (6) Relay Out (2 at 10 amp & 4 at 2 amp), 120V/240VAC Power Supply
IC752BTS400RR Display Station 1084 - 10.4" active matrix VGA (640x480) resistive touch screen with integrated keypad, Pentium 133, 32MB, 1.2 Gig hard drive, expansion slots, Ethernet, with CIMPLICITY HMI and Win 95
MTR-1362-E-A-E-0RR Stepping Motor Nema34 Encoder
ZA06B-0086-B503#0100 B22/2000HVis High Voltage Servo Motor with Straight Shaft, Key Brake and IP67 Sealing
20BD3P4A0AYNACD1 PowerFlex 700 AC Drive 3.4 A at 2 Hp 20B
20G11TC770AN0NNNNN PowerFlex 755 AC Packaged Drive
25-PM1-A8P0 PowerFlex 520 1.5kW (2Hp) Power Module
990XCP98000 Quantum Quantum CPU 电池
FRN 1. 5E1S-4C 2. 8KVA 3.7A 1.5KW 3相AC380V/50Hz/60Hz
61F-G1 自动供水控制,防止泵空载功能/水位异常低报警功能?电源:110/220VAC
ATV-31HU22M3XA 2.2
USB-232/2
WSB-9452-R10
PCI20-CXB
G4S300-B
2PU4008-2529
PCI PA-2011
1492-RIFM20F Connection Products
总线插头 6ES7972-0BB50-0XA0 RS485 总线插头, 12MBd 90? ,带编程接口
2099-BM09-S Kinetix 7000 56kW Servo Drive
GA647IFESGCLNTCDV GCA iFIX Optn: ESig & ERec iClient Dev
GP-2102NT/FOW GagePort Digital NT 2-port input (Fowler OEM)
IC5007TAX0010 PanelPC 17 inch Standard Unit with Windows XP
IC647HSTAE750KM Alarm and Events Option for Historian - Standard Server 750,000 Points (M4 Key)
IC647SSL001 Scheduler Site license
IC693MDL741RR 12/24 Vdc Output, 05 Amp, Negative Logic (16 Points)
IC756LDV000E-912 DV Dev - Linux/Red Hat Op Sys Eng. v9.12
Pico Controllers 1760-MM3 GFX 256K MEMORY MODULE
PLC-5/1771 System 1771-OADK CONFORMALLY COATED, 120V AC OUTPUT MODULE
Distributed I/O 1791P-0B16P PROFIBUS 24VDC BLOCK I/O, 16 OUT, SOURCING
Communications 1785-KE DATA HWY PLUS RS-232C INTERFACE MODULE
Operator Interface 2706-PDH485M DH-485 COMMUNCIATON MODULE FOR 2706-P4X
Support 9701-VWRTMCS SUPT RENEWAL CONTRACT FOR 9701VWRTMCENE
Support 9515-RSNHS250R SUPT REINSTATEMENT CONTRACT FOR 9515RSNHS250ENE
EtherNet/IP Products 2711P-K7C4B1 PV PLUS 700, KEYPAD, ENET, AC PS, STD MEM
RSI Software Products 9301-2SE340ITU1R RSVIEW32 RUNTIME 1500-32K UPGRADE OUT-SUPT (IT)
RSI Software Products 9356-PRO2300U6 UPGRADE: IN-SUPT: RSSQL PROF.300 TO 1500 TAG
Motion Control 1326AB-B740C-S2K7L MOTOR,SERVO,460V,53.0NM,2200RPM,SINGL,BRK,IP67
4162-L-3 4162 CONTINUOUS LENS KIT. FOR (3) 4162s
HMI-KPN-301 QUICKPANEL KEYPAD FOR 9"
IC693CPU360 CPU 360 Module (240K Bytes configurable user memory, 4K I/O, 8 Racks), no built-in Serial Ports .22msec/K
SPS-12W 24 VDC PS, 0.5A, 85-265 VAC Input
TRM-21006696 4 point screw terminal motor power connector for S2K stepper controller
20BD011A3NYYACC0 PowerFlex 700 AC Drive 20B
20G11BC910JN0NNNNN PowerFlex 755 AC Packaged Drive
22B-V6P0F104 PowerFlex 40 1.1 kW (1.5 Hp) AC Drive
140XBP00300C Quantum 背板, 3槽, CC
284R-360P500-M1 360 Ohm Dynamic Brake Resistor
H3CT-8H E AC220V,0.3M-30M 0.3H-30H 可调 一开一闭,瞬时一开一闭
1746-OB32 24VDC/0.1A 32点输出模块 源流
PXI-6511
ADLINK EBP-9E2
SOM-5761
Copley Controls Corp MOD.NO. 422
FSP300-60PFN
FAST FIO01-1 P-900163
1492-MS6X12V1-20 Connection Products
数字量输入/输出模块SM 6ES7 321-1BH10-0AA0 DI/16 24VDC,光电隔离,20pin 前连接器
行程开关 3SE53122SB12
CP9B-1WPB-0070-AZ Power cable for B2/4000is and B4/4000is with right angle connector, 7 meters
GFK-0256 MegaBasic Language Reference and Programmer's Guide Reference Manual
IC200UEX212 28 point expansion. (16) 24VDC In, (12) Relay Out, 24VDC Power Supply (included IC200CBL501)
IC647ANC001 PA new CAL allows 1 User of PA SDK and PA Displays Dynamos ActiveXs and PA Reports WebParts Excel AddIn
IC647PCMVSS Microsoft Visual Sourcesafe
IC693CHS392CA Conformal Coated 10 slot expansion base.
IC754CSF12CTD Control 64MB/64MB 12in Color TFT Touch D
KIT-GFS-350-CN QP View & Control Workshop Student Kit
SLC/1746 System D1746-6.9 U.MNL SCL500 FAST ANALOG
Distributed I/O 1734-ADN 24V DC DEVICENET ADAPTER
Application-specific products 1405-M610 MINI POWERMONITIOR (MINIP-M610)
Operator Interface 2711-T10C16L1 PV1000 COLOR TOUCH, DF1 & RS232 PRINT
Support 9301-2SE3400R SUPT REINSTATEMENT CONTRACT FOR 93012SE3400
Support 9381-PA2500ENS SUPT RENEWAL CONTRACT FOR 9381PA2500EN
DeviceNet Products 1790D-0W6 DNET LDX I/O. 6 RELAY OUT BASE, D-SHELL
RSI Software Products 9301-2SE3303FRE RSVIEW32 RUNTIME 1500 WITH RSLINX (FRENCH)
RSI Software Products 9358-PBANT03ENE RSBATCH NT FOR PROCESSLOGIX ARCHIVER 03 UNITS
Motion Control MPL-B540K-SJ22AA MOTOR,SERVO,19.4 NM,4000RPM,SINGL,460V,16.5KG
Motion Control 9101-1780 CABLE, ADAPTOR,20 POS, PCB TO J2 D PLUG
GQPK-DEM-S02 QUICKPANEL JR DEMO 6" STN GE LABEL
IC646MRE700 Logic PC & View (HRT) 700 Tag Runtime System
MTR-3T43-J-R-B-M-0 MTR-Series Servo Motor, Resolver, Metric, 24V Brake
ST-1124 STXi input module 4 points, Negative Logic, 5VDC
20BC072A3AYNACC1 PowerFlex 700 AC Drive 72 A 37 kW 20B
20F11RC015JA0NNNNN PowerFlex 753 AC Packaged Drive
22A-A1P5F104 PowerFlex 4 0.2 kW (0.25 Hp) AC Drive
140CPU65160C Quantum CC QUANTUM PROCESS- UNITY W/ 2048/7
281E-F23Z-25D-RR-3FR ArmorStart Direct Online RVSG Starter
C200H-DA002 模出单元,4路12位?D/A 4-20mA/-10-10V 可选
ADAM-3951 导轨安装的50-pin接线端子板,用于PCI-1752\1754\1756
PCIe-6343
EmCORE-i8520
PS-160A
HFC 86284498
PRM400
AAR-1430SA
1492-M5X10H21-40 Connection Products
1494H-BF3H2 Heavy Duty Fusible Safety Switch
软启动器 3RW44442BC46
BC647TPD150 CIMPLICITY HMI ProServer 150 I/O Development and Runtime System with Proficy GlobalCare
GC647PRTHE025 GlobalCare Complete - Proficy Portal Historian Edition Client Pack 25 Users Ver 3.0
IC200MDL741 Output 24VDC POS LOGIC 0.5 amp per point(1 group of 16) with ESCP 16 points
IC646PCN120 OpenProcess Operator Console (300 I/O)
IC647MRA159 View Runtime 1500 I/O with USB Hardware key
IC677DBI008 Profibus VersaMax IP Modular slave with (8) 24VDC inputs
IC697PWR748 Power Supply, 48 Vdc, 90 Watts
IC800SSI216RD2RR 16A, 230V, DeviceNet S2K Servo Controller for MTR Series Motors
SLC/1746 System 1747-L514 SLC 5/01 CONTROLLER, 4K MEMORY - DH 485
Industrial Computers 6189-RW3 VVCE COMPACT FLASH 256MB W/ME
Application-specific products 9358-PB60ENE RSBIZWARE BATCH FOR PROCESSLOGIX 60 UNITS
Operator Interface 2711-B5A8L2 PV550 MONO KEY&TOUCH, DH+ & RS232 PRINT
Support 9303-3CS0E80UR UPGRADE: OUT-SUPT: DRIVETREND TO DRIVETREND32
Support 9391-SDHEHS 9391-SDHEH SOFTWARE SUPPORT CONTRACT RENEWAL
ControlNet Products 2711-K5A15 PV550 MONOCHROME KEY, CNET & RS232 PRINT
RSI Software Products 9301-2SE2500KOU1 RSVIEW32 WORKS 32K-100K UPGRADE IN-SUPT (KO)
RSI Software Products 9358-BEBNT03ENE RSBATCH / EPROCEDURE FOR NT BUNDLE 03 UNITS
Motion Control MPL-A4540C-HJ22AA MOTOR,SERVO,10.2NM,1500RPM,ENCDR,230V,9.5KG
Motion Control 2090-XXNFMP-S09 CABLE,NON-FLEX,MOTOR FEEDBACK,MP/1326AB,9M
CBL-HSLK-12-RA Serial Cable, Operator Interface Panel (OIP) to IMC or Target, Rt. Ang, 12 Ft.
IC641PCC004 Complete Development System - 512 Points
IC800SLR004 Ext. Regen Resistor, 15 Ohm 1000W for 2.5kW, 3.5kW and 5kW SL Amplifiers
PCB-3695-0RR 4-Channel Incremented Encoder Interface Board
20B-STD-B0 PowerFlex 700 std Control Cassette Kit
20DD460N0ENNBNANE PowerFlex 700S AC Drive 20D
20SF1K0NEM PowerFlex 1000 A SCR Bus Supply
2711P-B6M5A8 PanelView Plus 6 6 Gray/Touch AC RS232
280-PWRM35B-M30 ArmorConnect 3-PH Power Media trnk cable
输出:0~10V,-10~+10V,4~20毫安
3VU1640-0MK00 4~6A
NI 9469
ROCKY-4786EV-RS-R41
ADAM-4017+
S26113-e567-v50-02
TS-M751-1
220-503121-001
1492-J4-W 4 square mm Feed-Through Terminal Block
1492-SPM3D320 MCB Supplementary Protector 32 A
软启动器 3RW40562BB34
BC646OEM0301 OEM Edge Renewal - Machine Edition
GC647DMC050 GC DataMart 50 Reporting Clients
IC200ALG260 Analog input 12 bit voltage/current 8 channel
IC646IFCLNTCRO005K iFIX iClient Read Only 5 PK Keyless (M1 Kit Part)
IC647IFPLSR00900K iFIX Plus SCADA 900 I/O Server (M1 Kit Part)
IC660MLD100 Label for IC660BBD100/101 (Qty 100)
IC697BEM721RR I/O Link Interface Module
IC800AIHV080 Alpha SVM1-80HVi Alpha HVi-series 80 amp amplifier kit
ControlLogix/1756 System 1756-L55 LOGIX5555 PROCESSOR WITH NO USER MEMORY
Industrial Computers 6182H-7BEH15B VVCE 700, KEY/TOUCH, EXT MEM, CNET, AC
Process Control 9324RSFBCU1 UPGRADE RSFIELDBUS CONFIG SW 64 TO 256 FB
Operator Interface 2711P-B15C4D2 PV PLUS 1500, KEY/TOUCH, ENET, DC PS, EXT MEM
Support 9240-DNSDTR SUPT REINSTATEMENT CONTRACT FOR 9240DNSDT
Support 6310-DES 6310-DE SOFTWARE SUPPORT RENEWAL
Support F1794-ACN15SERC FIRMWARE UPGRADE FOR 1794-ACN15 I/O MODULE
RSI Software Products 9301-2SE2350U2 UPGRADE: IN-SUPT: RSVIEW32 WORKS 300 TO 5000
RSI Software Products 9351-AIXRT INTERCHANGE FOR AIX RUNTIME
RSI Software Products 9399-WDBUG WINTELLIGENT DATABASE USER GUIDE
Motion Control 8720MC-LR10-100B 10%,100AMP,460VAC LINE REACTOR
BC646MRD150 Logic PC Runtime (HRT) 150 I/O
IC300RCS083 8 DC Inputs (12/24vdc). 8 Positive Logic DC Outputs (5/12/24vdc, 0.5A with ESCP), 4 Analog Inputs (0-20ma, 4-20ma, 12 bit), 2 Analog Outputs (4-20ma). Built-in network interface for CsCAN or DeviceNet slave
IC754VBL06CTD 6" TFT QuickPanel View, Loaded, 24 Vdc, Blank Label
MTR-3T55-H-R-B-M-0RR Servo Motor Metric 24V Brake
20AC8P7C3AYNNNC0 PowerFlex 70 AC Drive 8.7 A at 4 kW 20A
20DC030A3EYNANANE PowerFlex 700S AC Drive 20D
20G1ANC205AA0NNNNN PowerFlex 755 AC Packaged Drive
25B-E3P0N104 PowerFlex 525 1.5kW (2Hp) AC Drive
280-FAM22F ArmorConnect M22 Female Receptacle
FR-F740-2.2K 3.7 KVA 4.8A 2.2KW 3相AC380V/50Hz/60Hz
6ES7 221-1BF20-0XA0 8点24VDC输入
cFP-AI-118
PCC-3568
品尼高 Studio DV plus Excalibur 3.1
ACE-R4130AP1-RS
ADLINK PCI-8154
PCL-849L
SHIMPO PI-PCI8 9805
1492-SPM2B080 MCB Supplementary Protector 8 A
软启动器 3RW30141BB04
20AC3P5A3AYNAEC0 PowerFlex 70 AC Drive 20A
GC646MPS050 Proficy GlobalCare Complete for Logic Developer - PLC Standard - 50 Pack
HE693PWR524 Power supply adapter for Series 90-30 to allow for redundant power sup plies.
IC610CHS134RR Rack, 24Vdc Power Supply (10 Slots)
IC647HSTSC500KM Server to Server Collector for Historian - Standard Server 500,000 Points (M4 Key)
IC660BBA106RR Curr Src Analog Input Block, 115Vac/125Vdc Power, 6 Inputs, Ph B
IC694MDL940 Output module, relay 2 amp 16 point, non isolated.
IC756WDN009E-23 DV Development Sys VB, Java, C++, C, English, Version 2.3
MicroLogix 1500/1769 System 1764-RPLCDR1 PROCESSOR DOOR REPLACEMENT KIT
PLC-5/1771 System 1771-P4SK CONFORMALLY COATED,POWER SUPPLY,SLOT,8A,120V AC
Distributed I/O 1798-IB4 FLEXARMOR 4 POINT 24VDC SINKING INPUT MODULE
Operator Interface 2711P-B6M20D PV PLUS 600 GRAYSCALE, KEY/TOUCH, ETHERNET, DC PS
Support 9323-PA2IR SUPT REINSTATEMENT CONTRACT FOR 9323PA2I
Support 9358-PB03S SUPT RENEWAL CONTRACT FOR 9358PB03ENE
Support F1772-LZPSERD FIRMWARE UPGRADE FOR 1772-LZP PLC2 PROCESSOR MODUL
RSI Software Products 9324-RLD6U7ENE RSLOGIX 5000 FULL TO PRO UPGRADE, ENGLISH
RSI Software Products 9305-RSVADFCJPE RSVIEW32 ACTIVE DISPLAY FLOATING CLIENT
RSI Software Products 9358-SYNSEUE SYNCHRONIZATION UTILITY (UNLIMITED)
Motion Control 2094-BC02-M02 MODULE, INTEGRATED, 400/460V, 15KW CONV. 15A INV.
A06B-0153-B175#7008 A30/3000 Servo Motor, Holding Brake, 64K Serial Encoder
IC200UDR005-24 Qty of 24, 28 point PLC, (16) 24VDC In, (11) Relay Out, (1) 24VDC Out, 120V/240AC Power Supply
IC752CBT020 Mature, order QuickPanel instead. DataPanel 320T MEG (Mono Expansion w/ Genius): 320x240 1/4 VGA Monochrome LCD with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock. W/ 2M Mem and Genius PC/104
MTR-1N32-I-N-D-S-0 MTR series NEMA 34 stepping motor with series winding connection
ZA06B-0116-B203#0100 B1/6000is Servo Motor with Straight Shaft, Key and IP67 Sealing
20BD535N0ANNNNC0 PowerFlex 700 AC Drive 535 A 450 Hp 20B
20G11TF415AN0NNNNN PowerFlex 755 AC Packaged Drive
25-PM1-D030 PowerFlex 520 15kW (20Hp) Power Module
372SPU78001PSSV Quantum PROWORX 32 CLIENT SERVER SUITE
FRN0.2E1S-2J 0.57KVA 1.5A 0.2KW 3相AC220V/50Hz/60Hz
K8AB-PW2 三相电压保护,额定输入380、400、415或480VAC
ATV-31HU40N4A 4
USB-6002
VT0405009V
TURBO-COOL 300 1U-PFC
IMBA-8650GR-R22-SZ
PU-250
SNP-9100-Y
1492-RIFM40F-FS120-2 Connection Products
WinCC 上位监控软件 6GK1161-3AA01 CP1613,PCI 卡通过 S7-1613 连接工业以太网
20AB015A0AYNANC0 PowerFlex 70 AC Drive 15.3 A at 5 Hp 20A
GA647IFESGSR00075 GCA iFIX Optn: ESig & ERec 75 I/O Srv
GP646IFCLNTCRO025 GCP iFIX iClient Read Only 50 PK Keyless Runtime Version