在注塑制品本钱构成中,电费占了恰当份额。根据注塑机设备技术情况,注塑机油泵马达耗占悉数设备耗电量的份额高达50%~65%,因而也极具节能潜力。旨在降低能量损耗的各种领先节能控制技术,正在逐渐成为注塑机电液系统的研讨关键。
现在,国产注塑机电液控制技术几乎悉数运用电液份额技术,其技术特征是用三通型份额调速阀控制速度。该电液份额技术虽可大大减少元件数量,但因选用定量泵供油,工作进程中一贯存在与流量有关的能量丢掉,国外已很少选用。
注塑机技术进程通常分为锁模、打针、塑化、保压、冷却、开模等几个期间,各个期间需求不一样的压力和流量。对油泵马达而言,注塑进程处于改动的负载情况,在定量泵的液压系统中,油泵马达以安稳转速供给安稳流量,剩余的液压油通过溢流阀回流,此进程称为高压节省。据统计,由高压节省构成的能量丢掉高达36%~68%。
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