IC660BBA025
IC660BBA025
IC660BBA025
IC660BBA025
由本生产线的工艺流程可以看出:开卷、展平、修边、碎边和校平应在一个线速度V1下同步运行。定尺送进和皮带之间设有横剪刀,因此,定尺送进、皮带和横剪刀是断续运行,同时,它的运行速度V2应大于V1。在校平机与定尺送进机之间的缓冲坑,其作用是:平衡V1和V2之间的速度关系,保证生产线的稳定运行。
三、电气控制方案:
展平、修边、碎边和校平的运行速度容易实现同步,只要将电机的旋转速度按照自身的减速器、传动辊子等的机械参数折算成线速度,与生产线的线速度V1统一即可。
在开卷工作中,由于卷径是在不断变化的,开卷电机的旋转速度与生产线的线速度V1很难找到匹配关系。换句话说,如何解决开卷机与整条生产线的运行速度V1同步的问题,是电气设计的主要工作之一。 定尺送进、横剪刀和皮带是断续运行。板材由定尺送进机的牵引辊按照加工要求的长度送入剪扳,机进行横向剪切。因此,定尺送进机是生产线的位置控制精度要求最高的设备。
目前,开卷机的控制有以下几种方案:
①、 电磁滑差调速:手动调节开卷机的转速,使之与生产线的线速度一致。
②、 张力控制:利用板材表面张力恒定的原理,使之自动跟随生产线的线速度。
张力控制的实施又分为:力矩电机、直流电机、张力控制器等。
方案①的优点:电气控制简单,造价低廉。缺点:控制方式陈旧,劳动量大,效率低,耗能高,无法实现生产线的自动运行。
方案②的优点:操作简单,自动化程度高。缺点:控制复杂,造价高昂。
我们经过调研,决定采用艾默生TD3300张力控制交流变频器,使开卷机在张力的控制下,自动跟随生产线的线速度。在自动化程度不降低的前提下,大大降低了开卷生产线的制造成本,提高了性能价格比。
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